IOTA ILBHI CP10 HE SD LC Emergency LED Driver Instruction Manual
- June 9, 2024
- IOTA
Table of Contents
IOTA ILBHI CP10 HE SD LC Emergency LED Driver
IMPORTANT SAFEGUARDS
When using electrical equipment, basic safety precautions should always be followed, including the following:
READ AND FOLLOW ALL SAFETY INSTRUCTIONS
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CAUTION – The TCTS Test Button Component serves as the unit connector. The ILBHI CP HE SD will initi-ate once both the TCTS until installation is complete and A.C. power is supplied to the unit.
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CAUTION – This fixture provides more than one power supply output source. To reduce the risk of electrical shock, disconnect both normal and emergency sources by turning off the A.C. branch circuit and disconnect-ing the battery before servicing (see page 4 – Maintenance).
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CAUTION – This equipment provides reduced current levels when higher voltage loads are connected. Load calibration is required to ensure proper operation (see page
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CAUTION – This is a sealed unit. Components are not replaceable. Replace the entire unit when necessary.
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CAUTION – The battery used in this device may present a risk of fire or chemical burn if mistreated or mis-handled. Do notdisassemble, heat above 60°C(140°F), or incinerate. Only install the provided battery and don’t attempt replacement. Use of another battery may present a risk of fire or explosion.
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CAUTION – For factory installation only. A suitable enclosure shall be provided for the Emergency LED Driver and battery.
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CAUTION – High voltage input. The ILBHI CP HE SD must be connected to an unswitched AC power source of 347 to 480 Vac.
The ILBHI CP HE SD is for use with grounded LED luminaires listed to UL standards. Not for use in heated air outlets or hazardous locations. -
The ILBHI CP HE SD and A.C. driver must be on the same branch circuit.
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Do not mount near gas or electric heaters.
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Product output voltage varies according to wattage. Refer to Illustration 1 for output voltage range per model.
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The ILBHI CP HE SD is certified in the CA Title 20 Modernized Appliance Efficiency Database System (MAED-BS) as a small battery charger.
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Suitable for use in damp locations.
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For use in 0° C minimum, 55° C maximum ambient temperatures.
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Do not use this equipment for other than intended use.
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Install in accordance with the National Electrical Code and local regulations.
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Lighting fixture manufacturers, electricians, and end-users need to ensure product system compatibility before final installation. See addendum for compatibility and covered luminaire requirements.
SAVE THESE INSTRUCTIONS
HIGH-EFFICIENCY PERFORMANCE MEETS CA T20 BATTERY CHARGER EFFICIENCY STANDARDS
THIS UNIT CONTAINS A RECHARGEABLE LIFEPO,BATTERY PLEASE RECYCLE OR DISPOSE OF PROPERLY
SPECIFICATIONS – Illustration
Model| Input Voltage (Min – Max)| Output Voltage (Min – Max)|
Minimum Operation
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ILBHI CP10| 347-480 VAC| 15-55 VDC| 90 Minutes
ILBHI CP15| 347-480 VAC| 20-55 VDC| 90 Minutes
INSTALLATION INSTRUCTIONS
CAUTION: Before installing, make certain A.C. power is off and the Three Color Test Switch (TCTS) is disconnected.
STEP 1 – MOUNTING THE ILBHI CP HE SD
Place the ILBHI CP 2H HE SD on the mounting surface and fasten through the mounting slots using serrated head screws (U3840). Locate a suitable location for the battery and use two screws (U3840 or equivalent) to fasten it to the mounting surface. Torque to 6 in/lbs. Battery brackets are not provided.
STEP 2 – WIRING TO THE LED LOAD AND NORMAL DRIVER
Refer to the wiring diagram to the right. Make sure all connections are in accordance with NEC and any other local requirements. The ILBHI CP HE SD is designed to interface with Class 2 LED Loads. See Illustration 1 for output voltage ratings per ILBHI model
STEP 3 – INSTALLING THE THREE COLOR TEST SWITCH (TCTS)
- Locate a suitable location for the TCTS and cable that is visible outside the fixture. Drill or punch a 1/2” diameter hole in the fixture wall or wireway cover. Insert the TCTS into the hole so that the LED test button/pilot light is located outside of the fixture.
- Secure the TCTS using the TCTS nut.
- Connect and fully engage the TCTS Connector to the TCTS Socket. Ensure the TCTS Connector is properly seated in the TCTS Socket, then mark the TCTS location on the switch box plate with the TCTS Label and apply the StatusIndicator Sticker.
Remote Mounting – The TCTS may be remote mounted from the fixture up to 25 feet. Before extending the TCTS wires, ensure that AC Power is off and the TCTS has been disconnected. To extend the TCTS wires, splice the TCTS leads between the test switch and connector and install a patch cable (minimum 18 AWG) of the desired length to the spliced ends. Be sure to observe wire color. After extending the TCTS wires, follow the installation procedure (steps A, B, and C) above to reconnect the TCTS.
STEP 4 – CONNECTING THE BATTERY
Plug the battery connector into the battery socket on the ILBHI CP10 HE SD
COMPLETING INSTALLATION
STEP 5 – WIRING THE AC INPUT
The ILBHI CP HE SD requires an unswitched AC input of 347-480 volts. Connect the BLACK/ORANGE wire to the 347-480 Line, and the WHITE wire to the Neutral. CAUTION: The case must be grounded.
STEP 6 – APPLY AC POWER
- Apply continuous AC power to the unit, and allow the unit to charge for at least 1 hour before performing a functional test.
- Verify that the TCTS light is on. The lamp will flash Amber while the battery is charging and be Green when the battery is fully charged.
- Press and hold the TCTS button for two seconds. The pilot light will blink. Within five seconds, the LED Module should be operating at a reduced light output. The test mode runs for 60 seconds. To exit the test mode earlier, press and hold the TCTS button for two seconds. If the LED Module in the fixture returns to normal operation, the unit is ready for normal and emergency service. If not, see the Troubleshooting section.
This unit features AC Activate technology which detects the presence of AC power and automatically engages the battery charging circuit. No manual unit (or “go”) connector needs to be joined. Instead, connecting the TCTS and applying continuous AC power to the unit (after the battery has been connected) will enable charging and emergency operation.
OPERATION
Normal Mode
A.C. power is present. The A.C. Driver operates the LED Module as intended.
The ILBHI CP HE SD is in the standby charging mode. The TCTS will be lit
providing a visual indication that the battery is being charged.
Emergency Mode
The A.C. power fails. The ILBHI CP HE SD senses the A.C. power failure and
automatically switches to the Emergency Mode. The LED Module is illuminated,
at reduced output, for a minimum of 90 minutes. When the A.C. power is
restored, the ILBHI CP HE SD switches the system back to the Normal Mode and
resumes battery charging.
TROUBLESHOOTING
| Problem | Possible Cause |
|---|---|
| Emergency LED Module does not operate when the TCTS Button is pressed. | 1. |
Incorrect wiring of the Emergency Driver and/or AC Driver.
2. The LED Module is not compatible with the Emergency Driver.
3. Battery has not charged for at least one hour.
4. TCTS is not inserted properly into the Emergency Driver socket.
5. The wrong test accessory is being used.
TCTS Charging LED not on| 1. AC Power is Off
2. TCTS is not inserted properly into the Emergency Driver socket.
3. The wrong test accessory is being used.
Fixture does not operate in the Normal Mode| 1. Incorrect wiring of the Emergency Driver and/or AC Driver.
2. AC power is off to the AC Driver.
Emergency Driver does not operate lamps in the emergen- cy mode for at least 90 minutes.| 1. Battery is not fully charged.
2. The LED Module is not within the Emergency Driver specifications.
3. Battery is at end of life.
TESTING & MAINTENANCE
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Automatic Testing
The ILBHI CP HE SD is designed to automatically test the emergency function for 60 seconds each month, and 90 minutes every 12 months. Self-testing works in conjunction with the TCTS assembly. Any detected failures will be indicated by flashing of the three-color LED. See Table A for diagnosis: -
Manual Testing
Manual testing of the ILBHI CP HE SD can be performed by pressing and releasing the TCTS test button. Only initiate a manual test when the TCTS status indicator light is GREEN (see Table A). Manual testing lasts 60 seconds and may be cancelled at any time during the test duration by pressing and holding the TCTS for at least two seconds. -
Load Calibration
To ensure proper operation, Load Calibration is required whenever the LED load connected to the ILBHI CP HE SD is changed. Note: Load Calibration happens automatically 48 hours after the ILBHI CP HE SD is first installed. If after installation, the con-nected LED load is changed, Load Calibration will need to be performed. This will happen automatically 48 hours after the ILBHI CP HE SD is re-initialized (see Maintenance section below). To manually initiate Load Calibration earlier, press and hold the TCTS button for 20 seconds. After 20 seconds, the LED load will turn off. Release the TCTS button. The LED load should turn back on and the TCTS will begin FLASHING GREEN to indicate that the 60-second Load Calibration is commencing. Any failures detected during Load Calibration will be indicated on the TCTS (see Table A). -
Maintenance
When performing maintenance on the ILBHI CP HE SD or the emergency luminaire, the ILBHI CP HE SD battery circuit must be completely powered down by performing the following steps:- Disconnect AC power. The ILBHI CP HE SD will enter EMERGENCY MODE.
- Disconnect the battery circuit through one of the following methods:
- Method 1: This can only be performed within the first 30 seconds of EMERGENCY Mode – Press and hold the TCTS button for approximately five seconds until the LED Module shuts off.
- Method 2: Unplug the TCTS
- Method 3: Disconnect the battery connector
Once all power sources are disconnected from the ILBHI CP HE SD and emergency
luminaire, proceed with required mainte-nance.
When maintenance is complete, reconnect the TCTS (if unplugged) and restore AC
power to the emergency luminaire. The AC Activate circuitry will detect the
presence of AC power and automatically re-activate the ILBHI CP HE SD battery
charging circuit. “Written records of testing shall be kept by the owner for
inspection by the authority having jurisdiction.”
SERVICING SHOULD BE PERFORMED BY QUALIFIED PERSONNEL.
Consult Customer Service or visit
www.iotaengineering.com for current warranty
information.
WIRING DIAGRAM
Refer to the diagram below for the appropriate wiring of the LED load and driver. Install in accordance with the National Electrical Code and local regulations. For additional wiring diagrams consult Customer Service.
