PPE 238053120 Cast Nodular Iron Differential Cover Dana 44 2007-2018 Wrangler Installation Guide
- June 8, 2024
- PPE
Table of Contents
PPE 238053120 Cast Nodular Iron Differential Cover Dana 44 2007-2018
Wrangler
Cast Nodular Iron Differential Cover – Dana 44 2007-2018 Wrangler (JK)
CONTENTS:
- A (1) Cast Nodular Iron Differential Cover – Dana 44
- B (10) 5/16’’-18, 7/8’’ socket head cap screws
- C (3) Neodymium magnet-equipped fill/check plugs (installed)
INSTALLATION
NOTE: Installation procedures are common for both front and rear applications.
Step 1. Vehicle off. Allow adequate time for differential fluid to cool.
Step 2. Drain oil using the side port drain plug on the housing. Reinstall drain plug and tighten per owner’s manual. Recycle used oil.
Step 3. Remove the differential cover.
Thoroughly clean housing mating surface to remove sealant and oil.
Step 4. Apply a continuous bead of RTV sealant in the machined channels and around the inside of the screw holes. (Fig.1)
Step 5. Insert two screws into the holes on each side of the Cover (Fig.2, 1,2). Carefully position PPE Diff Cover in place. Do not smear the sealant. Finger tighten screws to secure Cover in place.
Step 6. Install remaining screws finger tight.
Step 7. Tighten screws using a crossing pattern as depicted. (Fig.2) Torque to 8-10 ft. lbs. Allow manufacturer-recommended time for RTV sealant to set up.
Step 8. If applicable, return the vehicle to a level surface.
Step 9. Fluid levels will differ depending on modifications. Fill to the recommended level using manufacturer-recommended oil.
Step 10. Tighten Fill/Check plugs. Check for leaks.
Installation complete.
Maintenance
PPE recommends periodical inspection and cleaning of any ferrous particles from the Check/Fill Plugs.
DISCLAIMER OF LIABILITY
Performance products can increase horsepower above and beyond factory
specifications.
Additional horsepower creates more stress on the drive-train components, which
could result in drive-train failure.
Note regarding emissions-related, non-E.O.-legal products: THESE PRODUCTS ARE LEGAL IN CALIFORNIA ONLY FOR RACING VEHICLES THAT MAY NEVER BE USED, OR REGISTERED OR LICENSED FOR HIGHWAY OR OFF-ROAD USE.
This agreement sets forth the terms and conditions for the use of PPE
products. The installation of this product indicates that the Buyer has read
and understands this agreement and accepts the terms and conditions. PPE
(Pacific Performance Engineering) Inc., its distributors, employees, and
dealers (the “Seller”) shall not be responsible for the product’s proper use
and service. The buyer hereby waives all liability claims. The Buyer hereby
acknowledges no reliance on the Seller’s skill or judgment to select or
furnish goods suitable for any particular
purpose and that there are no liabilities which extend beyond the description
on the face hereof,
and the Buyer hereby waives all remedies or liabilities expressed or implied,
arising by law or otherwise (including without any obligation of the Seller
with respect to fitness, merchantability and consequential damages), or
whether or not occasioned by the Seller’s negligence.
The Seller disclaims any warranty and expressly disclaims any liability for
personal injury or damages. The Buyer acknowledges and agrees that the
disclaimer of any liability for personal injury is a material term for this
agreement and the Buyer agrees to indemnify the Seller and to hold the Seller
harmless from any claim related to the item of equipment purchased. Under no
circumstances will the Seller be liable for any damages or expenses by reason
of use or sale of any such equipment. The Seller assumes no liability
regarding the improper installation or misapplication of its products. It is
the installer’s responsibility to check for proper installation and if in
doubt, contact the manufacturer. The Buyer is solely responsible for all
warranty issues from the manufacturer.
LIMITATION OF WARRANTY
The Seller gives Limited Warranty as to description, quality, merchantability, and fitness for a particular purpose, productiveness, or any other matter of Seller’s product sold herewith. The Seller shall not be responsible for the products proper use and service and the Buyer hereby waives all rights other than those expressly written herein. This warranty shall not be extended, altered or varied except by a written instrument signed by Seller and Buyer.
Limited lifetime warranty on all PPE cast aluminum products, and PPE
Transmission Coolers. Three (3) year limited warranty on PPE Manifolds and Up-
Pipes Kits, and OEM-Length
Up-Pipes. One (1) year limited warranty on all other PPE products from the
date of sale to original buyer and limited solely to the parts contained
within the products kit. All products that are in question of Warranty must be
returned prepaid to the Seller and must be accompanied by a dated proof of
purchase receipt. All Warranty claims are subject to approval by Seller. Under
no circumstances will the Seller be liable for any labor charged or travel
time incurred in diagnosis for defects, removal, or re-installation – of this
product or any other contingent
expenses. Under no circumstances will the Seller be liable for any damage or
expenses incurred by reason of the use or sale of any such equipment. In the
event that the buyer does not agree
with this agreement: the buyer may promptly return this product, in a new and
unused condition in its original packaging, with a dated proof of purchase to
the place of purchase within ten (10) days from date of purchase for a full
refund. The installation of this product indicates that the buyer has read and
understands this agreement and accepts its terms and conditions.
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