NAKAYAMA PRO NZ1100, NZ1200 Dynamo/Battery Oil Dipstick Instruction Manual

NAKAYAMA PRO NZ1100, NZ1200 Dynamo/Battery Oil Dipstick

SAFETY RULES AND GENERAL INSTRUCTIONS – GENERAL MARKINGS

Every effort has been made in the manufacture of this machine to make your work safer. However, prudence is essential and is the best way to prevernt accidents. The Oil Harvesting Machine belongs to the category of fruit harvesters. This machine was designed and manufactured in accordance with the regulations, as stipulated in the Directive 2006/42 EC. This safety symbol appears with essential messages during the course of reading this manual. Upon encountering it, read carefully the message next to it. This symbol is accompanied by a useful hint. The DANGER symbol is used to indicate serious hazards. The symbol is placed near the hazards it indicates on the motor. General precautions are listed on the safety symbol. CAUTIONE His Symbol also appears with safety messages next to it in this manual.

MEET THE MACHINE

This manual contains instructions for the use and maintenance of the company’s Oil Harvesting Machine. Before installing and using the Oil Harvesting Machine, please read the instructions carefully. These instructions are for the proper use and maintenance of the machine. Th responsibility for accidents or damage caused by negligence or failure to follow the instructions in this manual. It also assume caused by improper use of the machine. The measurements in this manual have been made on the basis of the European System of Units. Wrenches in  inches may also be used if the workpiece is measured in inches. Right and left hand movements are determined by assuming t the machine is forward.
The company reserves the right to revise and add new information to its manuals. This information should be requested by every user of the Oil Harvesting Machine. This information may come in the following forms:

• Instructional sheet
• Installation instructions
• Supplementary instructions to the issued manual.

Before reading the manual, check if new or revised information has been issued. The company reserves the right to revise the manuals at a time it deems appropriate and to issue them with new or revised information.

ATTENTION! This manual is an integral part of the Oil Harvesting Machine and must accompany it on any transportation or resale. It must be kept in a safe place known to the responsible personnel. The same personnel will be responsible for keeping and maintaining the manual in good condition so that it can be consulted throughout the life-cycle of the machine. In the event of damage or loss, a new copy must be requested from the company immediately.
The markings and inscriptions must be maintained and those which are lost or illegible must be replaced immediately. Ensure that the P.I.N. numbers are inscribed on the plate to assist in identifying the motor in case it is stolen. These numbers are also listed on the motor’s parts list by the dealer or by the manufacturer. These numbers must be legible and securely inscribed on the machine.
The machine must be used by responsible persons properly trained in its operation. A trained person is defined as a person who has been adequately informed or who is supervised by a qualified person, and are thus able to avoid the risks that the operation of the machine may pose.
Carefully read this manual and all safety messages contained in it. Ensure that new parts or replacement parts for the machine bear the markings provided. The safety markings are available from the manufacturer or dealer. If you do not understand any part of this manual, contact the manufacturer or dealer.
Minors should never use the Oil Harvesting Machine. During operation of the machine, no other persons, especially children or animals, should be within the operating area. Never leave the machine unattended. The operator is responsible for any accidents, for endangering the safety of third parties or for damaging their own property.
Only use the Oil Harvesting Machine for shaking small trees to harvest fruit. Do not use it for any other purpose.
Do not borrow or rent the Oil Harvesting Machine without the manufacturer’s manual. Also ensure that the operator is able to understand the information contained in the manual.

ENVIRONMENTAL PROTECTION

The equipment contains many materials that can be reused or recycled.
Deliver the equipment to an approved recycling centre so that it can be processed.
Comply with the regulations in force in your country regarding environmental protection and related to your activity. No part of this manual may be reproduced without the written consent of the owner. The technical descriptions and illustrations contained in this manual are for informational purposes only and are in no way binding on the manufacturer. The manufacturer reserves the right to make any revisions or  improvements to the products, as deemed necessary without informing customers already owning a similar model. This manual is an integral part of the tool  and must accompany the tool if it changes owner.

THE PHYSICAL CONDITION OF OPERATORS

Operators must be in good physical and mental health and not under the influence of any substance which may impair their vision, dexterity and judgment.
Do not operate the machine if you are tired. Fatigue can lead to loss of control. Working with the Oil Harvesting Machine can be tedious. Do not use the  machine if you do not possess the necessary strength to operate it. Also, if you have any health condition that may be aggravated by strenuous work with the machine, consult your doctor first.
Prolonged use of the machine, which exposes the operator to vibrations, can cause long-term hand problems. In order to reduce this risk, please note  the following:

• The handles of the machine are designed in such a way as to reduce the transmission of vibrations from the machine to the operator’s hands.
• Wear protective gloves during operation and keep your hands warm.
• Keep the handles in good condition. Damaged handles vibrate intensely.
• Always hold the handle in the same firm manner. Grabbing the handle with excessive force does not have good results.
• Persons wearing a pacemaker should consult their doctor before using the machine.
• The permitted period of use of the machine by each operator should not exceed one hour, 1 ½ hours per day. If the machine is to be used for more than  work teams should distribute the work so that no operator exceeds the aforementioned limit.

The clothing worn must be comfortable and allow tor free movement. Avoid wearing loose clothing such as ties, handkerchiets and anything that could be tangled around the harvesting stick. Protective gloves help to improve grip on the handle and improve overall handling.
They also protect the hands from the machine chain. Non-slip protective gloves are recommended. Good body positioning and support are important during work. For this reason, comfortable boots with non-slip soles are recommended to be Worn.
The operator should also should keep in mind that prolonged exposure to loud noise causes hearing loss or impairment. Wear an appropriate hearing protection device to protect yourself from loud noises.
Operation of the machine requires the full attention of the operator. Never listen to music or radio with headphones while operating the machine.
Be prepared for emergency situations. Keep a first aid kit in an easily accessible location near the work area to be able to use it whenever needed. Have emergency phone numbers (fire, ambulance, hospital, doctor) written down near your phone.

USING THE MACHINE

• The machine goes through an inspection after its manufacture to ensure that it operates correctly and thereafter obtains approval for use. Do not modify the Oil Harvesting Machine in any respect. Only the manufacturer’s spare parts are approved and can ensure safe use. The use of other parts not approved by the manutacturer can be extremely dangerous when operating the machine
• Always turn off the machine before laying it down or carrying it. Carrying the machine while it is in operation is extremely dangerous.
• If the machine is subjected to abnormally high loads, then check that it is correctly assembled before you start your work. A Before starting work, check that the machine cable and extension cable are in good condition.
• When plugging the cord into the power socket, make sure that the machine’s switch is turned off. Never use the power cod to carry, pull or unplug the tool from the socket. Keep the power cord away from heat sources, lubricants, sharp edges or moving parts. When using the tool outdoors, use an extension cord adapted for Outdoor use. If you must use the tool in a wet place, use a power supply that is protected against current leakage (RCD).

POWERING THE MOTOR GENERATOR

The motor generator uses a mixture of gasoline and oil as fuel. Petrol is a highly flammable fuel. A spark or other source of ignition can cause fires, burn injuries or damage to the machine. To avoid the risk of ignition, do not smoke wnie the machine is in operation.
The exhaust gases emitted by the system can cause health problems when inhaled in large quantities. If the quantities emitted are large enough, it is recommended to wear a breathing mask during work.
Only fuel the generator in well-ventilated areas, generally outdoors. Always keep the engine switched off when refuelling.
To avoid any possibility of injury or burns when opening the filler cap due to the pressure generated by the concentration of vapours in the tank it is recommended to open the cap slowly so that emptying is done slowly. Never open the cap while the motor is running Always clean the area around the filler cap thoroughly in case of leakage during filling and check for leaks during operation.

START OF OPERATION

The Oil Harvesting Machine can be operated by a single person. Do not allow other people to be near you during operation. Keep other persons not related to your work away from the work area. To reduce the risk of injury, do not start operation of the machine if the rotation speed has not been set correctly.

Important warnings

• Always maintain your balance.
• Be careful when the ground is slippery, sloping or uneven.
• Pay particular attention to any obstacles during operation.
• Use the machine only in an outdoor, well-ventilated area.
• There is a possibility that the exhaust gases emitted by the machine during operation may cause health problems for operators if it is operated indoors or in an unventilated area.
• Also, if the trees being shaken have been sprayed with pesticides, the operator should be informed about the properties of the chemical substance used.
• When shaking branches there is a possibility that dust and pollen will be lifted from the tree.
• Persons who are allergic to these substances should avoid working with the machine.
• It is recommended that the shaking of branches be done in such a way that dust and pollen – depending on the weather conditions-are carried away From the operator. if this is not possible, the operator should wear the recommended breathing mask.
• The plastic rods of the Oil Harvesting Machine continue to move for a short period of time after the motor has been switched off.
• Never hold the Oil Harvesting Machine with one hand while working.
• Always hold the machine with both hands, one holding the handle firmly and the other holding the stiCk.
• During the branch shaking process, avoid foreign objects as they may cause the machine to fly away from the operator’s hands and this may injure the operator or dny bystdnaers. In order for the operator to have good control of the machine, he/she must stand properly and maintain his/her balance.
• Never work while standing on a 1adder or wnile standing on any unstable ground.
• Clear any obstacles and branches from your work area. Keep your work area clean and move any branches that fal while using the machine to a designated, convenient place.
• Keep your equipment in a safe place away rom the area where branches will fal.

Only operators are allowed within a radius of 5 metres when the machine is operating (Risk of flying debris) The ejection of olives may cause injury. Always wear protective equipment such as safety goggles, a protective helmet and protective gloves when operating the machine.

| Protective equipment| Wear
---|---|---
1| Protective helmet| Recommended
2| Hearing protection| Recommended
3| Safety goggles| Mandatory
4| Protective gloves| Mandatory
5| Anti-slip work boots| Recommended

MARKINGS

“Markings” are defined as all signs and inscriptions identifying the type of machinery or component fitted by the manufacturer of the machinery or component. The machinery has been designed with all safety measures in order to protect the operator. However, a number of hazards still exist which are indicated on the machine by markings. These markings, shown below, highlight the hazards. The machine must be accompanied by all satety chains, a sign directing any vehicles to move slowly, transport lights and reflectors. Keep all markings, inscriptions and lights clean and replace immediately if damaged or destroyed.

1. Read the user instructions.
2. Always wear protective goggles.
3. Wearing protective gloves is mandatory.
4. Risk of burns(motor).
5. Conductive materials. Keep away from any power sources.
6. Do not expose the machine to rain.

MAINTENANCE REPAIR AND STORAGE

The maintenance and repair of the machine must be carried out only by responsible persons properly trained in its operation. A trained person Is dehned as a person who is sutmciently informed or supervised by qualined personnel and is tnus abe to avoid the hazards which may arise Trom the operation of the machine. If the machine does not operate properly due to incorrect maintenance and repair, the machine’s warranty will be voided.

• Never operate an Oil Harvesting Machine that is damaged, incorrectly adjusted or in-correctly assembled. Follow the manufacturer’s maintenance and repair instructions. Use only genuine replacement parks made by the manufacturer.
• Use of other materials not approved by the manutacturer may cause problems in the operation of the machine.
• carry out maintenance and repair work only when the machine is switched oft. For any repair and maintenance work, contact repair centres approved by the manutacturer.
• The carbon brushes last approximately 200 hours of operation, after which they need to be replaced.
• The reducer gear chain, the upper end and the plunger (hub) of the Oil Harvesting Machine need lubrication on a yearly basis.
• Keep the motor ventilation holes clean and unobstructed.

DESCRIPTION OF THE MACHINE – OPERATING INSTRUCTIONS

These are machines that were originally used in Crete, but today their use has spread all over Greece. They can replace the traditional “temples”(a tool resembling a rake) where the oil is collected by racking There are several types. All of them have as a basic component a pole (some have two or three for simultaneous use by several workers) at the end of which there is a rotating cylinder with plastic ‘whips or other similar mechanism. The operator holding the pole brings the whip mechanism to the crown of the fruit and, with continuous movement, causes the branches to vibrate gently, resulting in the fruit falling to the ground onto the nets. Thus, these are olive harvesters that extract the fruit with a rotary motion. These olive harvesters also differ in their motors and in the transmission system of the rotating cylinder. The transmission is both mechanical and electrical. The price of the machine is usually proportional to its technical characteristics. More expensive machines usually have adjustment and safety systems that can render them, with proper handling, more efficient and less damaging to the trees. Some types of olive harvesters can be connected to other machinery and accessories so that they can be used tor other operations (pruning8, spraying, etc.) The rotating rods are plastic and smooth and thus do not injure the bark. They are also soft and do not break shoots or cause damage to eyes. The automatic stop system protects against tangling. Adjustable speeds protect against leaf fall. The head, made of Ta (Tantalum), has a very high yield, causes negligible damage to the folage of the tree and is suitable for all varieties of olive trees.

MOTOR FAILURES AND MAINTENANCE

Always keep the ventilation holes on the motor clean and unobstructed. When the motor stops running, the possible causes are: The carbon brushes. The carbon brushes Haye a lifetime of about 150-200 hours of operation of the Oil Harvesting Machine, then they must be replaced to ensure the proper operation of the machine. When they are worn out the motor ill not Work or will under- perform and must be replaced. After pulling out the brush, connect another one, insulate the joint with thermal insulating material and place the brush along with its cable back in the hole. The carbon brushes are changed in pairs. Short circuit. some wires have been cut and are shorting out the motor, It is recommended to keep the cable coming out of the motor fixed firmly at a length of 20 cm by tying it up to avoid possible damage to the motor when the cable is shorted-circuited. Overheating. If the motor is much hotter than usual, it is overheating and the fault probably lies in the motor’s reducer or fan. In this case the machine must be repaired by a qualified technician or at the manufacturer’s factory.

MALFUNCTIONS TROUBLESHOOTING

Stop rotation as soon as resistance is encountered. In this case, clean the head gear from dust and other impurities. After unscrewing the rods, remove one bearing from the head shaft and remove the gear. After removing the gear from the axle, clean it with gasoline, rinse it thoroughly and then lubricate it The same procedure applies to the bearing and axle. Assemble in reverse.

TECHNICAL DATA

ΜODEL

| ΝΖ1100
ΟLIVE HARVESTER MACHINE (DYNAMO/BATTERY)| ΝΖ1200
OLIVE HARVESTER MACHINE (BATTERY)|

| *ΝΖ1000
OLIVE HARVESTER GENERATOR
---|---|---|---|---
Power| 250 W| 250 W| Power| 6,5 hp / thread shaft
Voltage| 12 V| 12 V| Voltage| 12 V
Length| 2,3 m| 2,3 m| Current| 70 Α
Weight| 2,8 kg| 2,8 kg| Speed| Variable
Cable Length| 14,5 m| 14,5 m| Motion| with wheels
Capacity| 200 kg/h| 200 kg/h| Base| antivibration
Motor| Μagnetti Marelli| Magnetti Marelli| Design| Ergonomic
Other**| Named “Star”, vibrating, urchin- shaped tip, made of carbon fibre| Named “Star Plus”, vibrating, urchin-shaped tip, made of carbon fibre|

Function

| connection with up to 4 olive harvester rods.

The manufacturer reserves the right to make minor changes to product design and technical specifications without prior notice unless these changes Significantly  the performance or ten products. ne parts ascribed lustrated in the pages or the manual that you hold in your nanas may also concern other models of the manufacturer s product line with similar textures and may not De included in the product you Just acquired. 10 ensure the safety and reliability of the product and the warranty validity, all repair, inspection, repair or replacement work, Including maintenance and Special adjustments, must only De carries Out by tecnnicldns or the autoed service department or the  Always use the product with the supplied equipment. operation of the product with non-provided equipment may cause  or even serious injury or death. he manufacturer and the importer shall not be liable Tor injuries and damages resulting from the use or non-conforming equipment. accompanied with a divergent instructions manual.

WARRANTY

This appliance is a quality product. It was designed in compliance with current technical standards and made carefully using normal, good quality materials. The warranty period is 24 months for non-professional use and 12 months for professional use and commences on the date of purchase, which can be verified by the receipt, invoice or delivery note. During this warranty period all functional errors, which, despite the careful treatment described in our operating manual, are verifiably due to material flaws, will be  field by our after-sales service staff . The warranty takes the form that defective parts will be repaired or replaced with perfect parts free of charge at our discretion. Replaced parts will become our property. Repair work or the replacement of individual parts will not extend the warranty period not will it result in a new warranty period being commenced for the appliance. No separate warranty period will commence for spare parts that may be ted. We cannot offer a warranty for damage and defects on appliances or their parts caused by the use of excessive force, improper treatment and servicing. This also applies for failures to comply with the operating manual and the installation or spare and accessory parts that are not included in our range of products. In the event of interference with of modifications to the appliance by unauthorized persons, the warranty will be rendered void. Damages that are at ributable to improper handling, over loading, or natural wear and tear are excluded from the guarantee. Damages caused by the manufacturer or by a material defect will be corrected at no charge by repair or by providing spare parts. The prerequisite is that the equipment is handed over assembled, and complete with the proof of sale and guarantee. For a guar-antee claim, only use the original packaging. That way, we can guarantee quick and smooth guarantee processing. Please send us the appliances post-paid or request a Freeway sticker. Unfortunately we will be unable to accept appliances that are not postpaid. The warranty does not cover parts that are subject to nat-ural wear and tear. If you wish to make a warranty claim, report faults or order spare parts or accessories, please contact the after-sales center: Subject to change without prior notice.

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