NAKAYAMA PRO NP2115 Garden Pump with Tank Instruction Manual
- October 30, 2023
- NAKAYAMA PRO
Table of Contents
NAKAYAMA PRO NP2115 Garden Pump with Tank
Product Information
The product is an industrial water supply equipment with the model number NP2115, manufactured by Nikolaou Tools. The product has a rated power of 1100W and operates on a voltage and frequency of 230V and 50Hz respectively. The equipment has a maximum height of 45m, a maximum suction height of 8m, and a maximum conveying amount of 4200 L/h. The tank capacity of the equipment is 24L. The equipment is intended for use with industrial water supply applications such as toilets and washing machines. The product should not be used for drinking water supply.
Product Usage Instructions
Before starting up the equipment, read through the instructions for use carefully. Failure to follow all instructions listed below may result in electric shock, fire, and/or serious personal injury. Children and youths are not permitted to operate the equipment.
Commissioning
Ensure that all components are properly installed according to the manufacturer’s instructions before commissioning the equipment. If any non- manufacturer components are used, the warranty will be invalid, and it may endanger you and your environment.
Operation
The equipment should only be operated in a dry environment to avoid the risk of electric shock. The suction pipeline must be installed to avoid any mechanical force or tension. If the transmission pipeline is polluted, apply a filter to make cleaning and protection. Install one check valve to prevent equipment shut-down caused by water absence during pumping. When the components are unable to withstand compression or the installation is incorrect, the pressure pipeline may burst during operation, leading to a risk of liquid ejection.
Maintenance
All gaskets shall be renewed when components are dismantled. Keep the instructions for use in safe custody.
Troubleshooting
Most problems can be easily troubleshooted by yourself. Before any attempt to repair the device, ensure that the device is turned off and that the plug is removed from the socket. Electrical problems must only be repaired by authorized repair personnel.
| Problem | Causes | Solution |
|---|
Power supply interruption/access failure of external power
supply.| The pump fails to operate or the pump stops suddenly during
operation.| Check the external power supply.
The power line or plug is defective.| | Replace the power line or plug.
The mechanical seal is sucked.| | Replace the mechanical seal.
Due to the pressure in the pipeline, the pressure switch shuts
off the circuit.| | Check the pressure switch and adjust the installation
height of
the faucet.
The installation height of faucet has exceeded the pressure
value of pressure switch.| | Adjust the installation height of the faucet.
Dirty water or grainy wastewater will reduce the suction
capacity of the pump.| | Clean up the filter screen and replace damaged spare
parts like
worn impeller.
Hose/pipeline/filter screen blockage| | Dredge the pipeline/clean up the
filter screen.
The hose/pipeline system is damaged.| | Replace the pipeline.
The water inlet is excessively soft, as a result, the water
inlet fails to draw water due to the suction flattening during the
pump operation.| | Replace the threaded reinforcing anti-vacuum hose or
pressure-proof hard tube.
SAFETY INSTRUCTIONS
WARNING! READ THROUGH THE INSTRUCTIONS FOR USE BEFORE STARTING UP THE
EQUIPMENT. Failure to follow all instructions listed below, may result in
electric shock, fire and /or serious personal injury. Persons, who are not
familiar with the instructions, may not operate the
equipment. Keep the instructions for use in safe custody. Children and youths
are not permitted to operate the equipment.
- In order to operate the equipment safely, the users shall carefully read and understand the instructions before the first application.
- The users shall obey all safety instructions. Otherwise, you and others may suffer from injury.
- You shall preserve all application and safety instructions for the further reference. The equipment shall be used when it has normal functions.
- Please use the equipment according to the safety and technical requirements as specified in the instructions.
- The semi-stationary and static form of the equipment is designed to be transferred to the house and garden: Spray water and make watering.
- The equipment shall be used within its performance range. Please don’t use the equipment which has abnormal switch.
- The equipment is prohibited to be used for providing water or conveying food.
- Please don’t use the equipment in areas which contain flammable and combustible liquid or gas.
- When the components which fail to be tested and recognized by manufacturers are improperly used, the equipment is likely to suffer from the unforeseen damage.
- Any application which deviates from the intended purpose as specified in the instructions will be considered as the unauthorized application, as a result, the generated problems are independent of the manufacturers.
- Please ensure that the closed equipment will not be started again by mistake.
- The equipment shall be connected to the socket which has correct installation and grounding.
- The fuse wire shall serve as the current circuit breaker when the residual current exceeds 30mA.
- Please ensure that the power supply can satisfy the connection regulations before the equipment connection.
- Please don’t bend, extrude, pull or drive the power wire to avoid the related dangers caused by line breakage.
- Please check the plug and power cable before application. When the power cable has been damaged, please disconnect the plug immediately. Please don’t use the equipment if its power line is damaged.
- When the equipment is idle, please ensure that the plug has been pulled out. Meanwhile, the equipment has been closed, then, unplug the power supply.
Danger: In order to avoid any mechanical force or tension, the suction
pipeline shall be installed. When the transmission pipeline is polluted,
please apply filter to make cleaning and protection.
Attention: We advise to install one check valve to avoid the equipment
shut-down which is caused by water absence during pumping.
Risk of injury: When the components are unable to withstand the
compression or the installation is incorrect, the pressure pipeline is likely
to burst during the operation. Risk for liquid ejection!
Attention: The equipment is only used for industrial water supply, such
as toilet and washing machines and shall not be used for the drinking water
supply.
Risk of electric shock: Please don’t operate the equipment in a humid
environment.
SPECIFICATIONS
Technical Data
Model| NP2115
Voltage/frequency| 230V / 50Hz
Rated power| 1100W
Max. height| 45m
Max. suction height| 8m
Max. conveying amount| 4200 L/h
Tank capacity| 24L
COMMISSIONING
- As for the fixed application, please apply four screws to tighten the equipment on the foundation support firmly.
- When the equipment is used for the pound and swimming pool in the garden, the equipment shall be subject to the special setup to avoid overflow and falling.
- The equipment shall be installed in the well-ventilated places to avoid the weather effect.
- In case of indoor operation, please ensure that the floor is equipped with drainage ditch or leakage-proof mechanism.
- Please check the suction hose and ensure its airtightness before start-up.
- When the air foam is absorbed in the hose, the equipment is likely to be out of order because of possible leakage.
- All interfaces which are connected to the suction pipeline shall be sealed by hemp and thick slurry or sealing tape. The leakage will reduce the air exhaust.
- The interface of metal pipe thread shall be sealed by sealing tape.
- All components of suction pipeline shall be installed by professionals.
- The inner diameter of suction pipe shall be 25mm at least. The suction pipe shall be kinking-resistant and suitable for the vacuum environment.
- Considering that the increasing pipe length will reduce the transmission capacity, the suction pipeline shall be as short as possible.
- The suction pipeline shall uplift the pump steadily to avoid any bubble.
- Please ensure that the suction pipeline has enough water supply. The terminal of suction hose shall be submerged in water all the time.
- All components of pressure pipeline shall be compressive.
- All components of pressure pipeline shall be installed by professionals.
OPERATION
- The equipment can be firmly connected to the pipeline system (such as, internal water supply in families). In such case, the equipment shall apply the highly flexible hose to connect to the pipeline system to avoid the vibration.
- The equipment shall be operated only if the following conditions are met:
- The equipment is only connected to the socket which has protective contacts, moreover, which shall be installed, grounded and checked by professional electricians.
- The power voltage and fuse protection shall satisfy the technical data.
- The equipment shall be equipped with the protective device for less than 30mA residual current when the equipment is operated in the swimming pool, garden and similar places.
- In case of outdoor operation, the electrical connection shall be splash-proof. The equipment shall not be operated in water.
- The extension wire shall have enough conductor cross section; The cable drum shall be unfolded completely.
Risk of equipment damage
- The pump shall be filled with water when the new equipment is connected.
- It is unnecessary to make up additional water during the extension operation.
- The dry running of equipment is likely to damage the equipment if it is operated without supervision.
Filling and suction
- Please fill in the pressure again when the pump starts after draining the water as time goes on.
- Disconnect the power plug.
- Open the pressure pipe to drain water completely.
- Unscrew the plastic valve in the front of pump head. The air control valve is located in the rear of the plastic valve.
- Connect the compressor hose to the air control valve.
- The filling pressure will reach up to the parameters data.
- Connect to the device again, check its function and increase the precharge pressure.
MAINTENANCE
- Attention: Please disconnect the power supply before any maintenance procedures are carried out. Risk of electric shock.
- The equipment will only fulfill the maintenance and trouble removal tasks as specified in the instructions. Other faults shall be removed by experts.
- Please apply only original components. Only these replaceable components are specifically designed and produced for the equipment. When non-original components are used, the warranty will be invalid and you and your environment are likely to be endangered.
Attention: All gaskets shall be renewed when components are dismantled.
TROUBLESHOOTING
In most cases, you will be able to troubleshoot problems easily by yourself.
Before any attempt to repair the device, ensure that the device is turned off
and that the plug is removed from the socket.
Attention: To avoid damage and to minimize the risk of electrocution,
electrical problems must only be repaired by authorized repair personnel.
| Problem | Causes | Solution |
|---|
The pump fails to operate or the pump stops suddenly during operation.
| ****
1. Power supply interruption/access failure of external power supply.
2. The power line or plug is defective.
3. The mechanical seal is sucked.
4. Due to the pressure in the pipeline, the pressure switch shuts off the circuit.
5. The installation height of faucet has exceeded the pressure value of pressure switch.
6. Other faults
| ****
1. Check the fuse device and electrical connection and switch on the external power supply.
2. Ask a professional electrician to make an inspection.
3. Considering that the mechanical seal will suffer form resistance when it is idle for long period, please switch off the pump and pull out the power plug.
4. Please open the faucet, at this moment, the pressure switch will power on automatically after depressurization.
5. When necessary, please adjust the pressure setup value of pressure switch.
6. Please ask the maintenance department to make an inspection.
Insufficient flow rate/flow rate absence (or self absorption failure).
| ****
1. Dirty water or grainy wastewater will reduce the suction capacity of the pump.
2. Hose/pipeline/filter screen blockage.
3. The hose/pipeline system is damaged.
4. The water inlet is excessively soft, as a result, the water inlet fails to draw water due to the suction flattening during the pump operation.
5. Due to the air in the pump head, the pump fails to be completely filled with water.
6. Please immerse the water inlet in water for at least 10 cm.
7. The joint of suction pipeline is not tight enough.
| ****
1. Please clean up the filter screen and replace the damaged spare parts (such as, the worn impeller and so on).
2. Dredge the pipeline/clean up the filter screen.
3. Replace the pipeline.
4. Replace the threaded reinforcing anti-vacuum hose or pressure-proof hard tube.
5. Please fill the pump head up with water.
6. Please check whether the water source is enough, then, immerse the water inlet in water for more than
10 cm.
7. Please replace the joint sealing element and completely seal the joint.
The pump stops working for a short period of time.
| ****
1. The pipeline or pump suffer from abnormal obstruction and the thermal circuit breaker has cut off the electrical circuit.
2. Due to excessively high temperatures of the pumped water or in the work area, the thermal circuit breaker has cut off the electrical circuit.
3. Due to the pressure in the pipeline, the pressure switch shall shut off the power.
4. Obstruction has damaged the impeller.
| ****
1. Please get rid of the plugging matters, then, power on and draw water after the pump has cooled down completely.
2. Please ensure that the water and work area temperature is less than 35oC, then power on, and draw water.
3. Please open the faucet, at this moment, the pressure switch will start automatically after depressurization.
4. Please ask the maintenance department to make an inspection.
The pump is started
frequently.
| ****
1. Pipeline or joint leakage.
2. The suction culvert fails to be installed with check valve.
3. The air pressure value in the pressure tank is excessively low.
4. The inner container of pressure tank is sucked.
| ****
1. Check the pipeline and joint and make the correct installation again to avoid the leakage.
2. Install the check valve on the water inlet.
3. Refer to the recommended air pressure tank as specified in the tail of pressure tank and make air inflation according to the labeling value.
4. The inner container will be sucked when the internal pressure in the pressure tank is extruded for a long period as long as the pump is idle for a long time, at this moment, draw water and close the water valve slowly, as a result, the sucked part will be opened after multiple operations, followed by normal operation.
ENVIRONMENTAL DISPOSAL
In order to avoid damages on transportation, the tool has to be delivered in solid packaging. Packaging as well as the unit and accessories are made of recyclable materials and can be disposed accordingly. The tool’s plastics components are marked according to their material, which makes it possible to remove environmental friendly and differentiated because of available collection facilities.
Only for EU countries
Do not dispose of electric tools together with household waste material!
In observance of European Directive 2002/96/EC on waste electrical and
electronic equipment and its implementation in accordance with national law,
electric tools that have reached the end of their life must be collected
separately and returned to an environmentally compatible
recycling facility.
The power tools have been manufactured according to strict standards, set by our company, which are aligned with the respective European quality standards. The power tools of our company are provided with a warranty period of 24 months for non-professional use, 12 months for professional use and 12 months for ba?eries and chargers. The warranty is valid from the date of purchase of the product. Proof of the warranty right is the purchase document of the tool (retail receipt or invoice). Under no circumstances shall the company cover the relevant cost of spare parts and respec? ve required working hours unless a copy of the purchase document is presented. In case the repair has to be done by our service department the cost of transportaon (to and from) is enrely borne by the sender (client). The tools must be sent for repair to the company or to an authorized workshop in the appropriate way and means of transport.
WARRANTY EXEMPTIONS AND RESTRICTIONS:
- Spare parts that wear out naturally as a consequence of being used (brushes, cables, switches, chargers, chokes etc.).
- Tools damaged as a result of non-compliance with the instructions of the manufacturer.
- Tools poorly maintained.
- Use of improper lubricants or accessories.
- Tools given to third enes free of charge.
- Damage due to an electrical connection at a voltage other than that indicated on the appliance plate.
- Connection to a non-earthed power supply.
- Change in current voltage.
- Damage resulting from the use of salty water (e.g., washing machines, pumps).
- Damage or malfunction resulting from improper cleaning procedure of the tool.
- Contact of the tool with chemicals, or damage as a result of moisture or corrosion.
- Tools that have been modifi ed or opened by unauthorized personnel.
- Tools used for rent.
The warranty covers only the free-of-charge replacement of the component that presents a manufacturing defect or material failure. In case of lack of a specifi c spare part the company reserves the right to replace the tool with another corresponding model. Aer all warranty procedures have been concluded, the warranty period of the tool shall not be extended or renewed. The spare parts or tools that are replaced remain in the possession of our company. Requirements, other than those men oned in this warranty form, regarding power tools repair or damage thereof, do not apply. Greek law and relative regulations apply to this warrant
WARRANTY
This appliance is a quality product. It was designed in compliance with current technical standards and made carefully using normal, good-quality materials. The warranty period is 24 months for non-professional use and 12 months for professional use and commences on the date of purchase, which can be verifi ed by the receipt, invoice or delivery note. During this warranty period all functional errors, which, despite the careful treatment described in our operating manual, are verifi ably due to material fl aws, will be recfied by our aftersales service staff . The warranty takes the form that defective parts will be repaired or replaced with perfect parts free of charge at our discretion. Replaced parts will become our property. Repair work or the replacement of individual parts will not extend the warranty period not will it result in a new warranty period being commenced for the appliance. No separate warranty period will commence for spare parts that may be ted. We cannot off er a warranty for damage and defects on appliances or their parts caused by the use of excessive force, improper treatment and servicing. This also applies for failures to comply with the operating manual and the installaon or spare and accessory parts that are not included in our range of products. In the event of interference with of modifi caons to the appliance by unauthorized persons, the warranty will be rendered void. Damages that are attributable to improper handling, overloading, or natural wear and tear are excluded from the guarantee. Damages caused by the manufacturer or by a material defect will be corrected at no charge by repair or by providing spare parts. The prerequisite is that the equipment is handed over assembled, and complete with the proof of sale and guarantee. For a guarantee claim, only use the original packaging. That way, we can guarantee quick and smooth guarantee processing. Please send us the appliances post-paid or request a Freeway scker. Unfortunately, we will be unable to accept appliances that are not postpaid. The warranty does not cover parts that are subject to nat-ural wear and tear. If you wish to make a warranty claim, report faults or order spare parts or accessories, please contact the aer-sales center: Subject to change without prior noce.