MEAN WELL SHP-10K series 10KW 3 3W High Efficiency Digital Power Supply Instruction Manual

10KW 3ψ 3W High Efficiency Digital Power Supply
SHP-10K series
Instruction Manual

SHP-10K series 10KW 3 3W High Efficiency Digital Power Supply

Forced-air cooling: Blank type

Water cooling: L type

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https://www.meanwell.com/webapp/product/search.aspx?prod=SHP- 10K&pdf=U0hQLTEwSy1FLnBkZg==&a=4| https://youtu.be/3wwIjOSDxRA

Features

• 3 3-wire without Neutral / 340~530VAC wide input range

• High efficiency up to 97%

• Water / forced air cooling selectable

• Built-in CANBus/Optional PMBus/MODBus-RTU/RS-485 protocol

• Output voltage and constant current level programmable

• Active current sharing up to 4 units(40KW)

• Built-in remote ON-OFF control / Auxilary power / Alarm signal

• Protections: Short circuit / Overload / Over voltage /
  Over temperature / Fan fail

• 5 years warranty

Applications

• Energy & power system for automation
• U.V or laser diode application
• Electrolysis system
• Laser processing machine
• Burn-in facility
• RF application
• EV charging station

GTIN CODE
MW Search: https://www.meanwell.com/serviceGTIN.aspx

Description
SHP-10K is a 10KW 33Wψ input A C/DC power supply. This series operates for the wide range three phase AC input (3 phase 3 wire / 340~530VAC) n eutral is not needed, and offers the models with DC outputs (55V/115V/230V/380V) that mostly demanded by various industries. Two types of cooling methods, forced air and water cooling, that can be working at ambient temperature up to 70 Moreover, ℃.
SHP-10K provides vast design flexibility by equipping various built-in functions such as output programming, active current sharing, remote ON-OFF control, auxiliary power, and communication protocols, that will not only satisfy marker demand, but also enhance automation purpose.

Model Encoding

SPECIFICATION

MODEL| SHP-10K-55| SHP-10K-115| SHP-10K-230| SHP- 10K-380
---|---|---|---|---
OUTPUT| DC VOLTAGE (factory default)| 55V| 115V| 230V| 380V
CURRENT (factory default)| 131A| 87A| 43.5A| 26.3A
CURRENT RANGE| 0 ~ 150A| 0 ~ 87A| 0 ~ 46.3A| 0 ~ 30A
RATED POWER (max.)| 7200W| 10000W| 10000W| 10000W
FULL POWER VOLTAGE RANGE| 48 ~ 57.6V| 115 ~ 138V| 216 ~ 260V| 334 ~ 400V
RIPPLE & NOISE (max.) Note.2| 0.3Vp-p| 0.6Vp-p| 1Vp-p| 1Vp-p

VOLTAGE ADJ. RANGE

| 39 ~ 57.6V| 90 ~ 138V| 170 ~ 260V| 260 ~ 400V
Can be adjusted via built-in potentiometer
VOLTAGE TOLERANCE Note.3| ±1.0%| ±1.0%| ±1.0%| ±1.0%
LINE REGULATION| ±0.5%| ±0.5%| ±0.5%| ±0.5%
LOAD REGULATION| ±0.5%| ±0.5%| ±0.5%| ±0.5%
SETUP, RISE TIME| 3000ms, 100ms at full load
HOLD UP TIME (Typ.)| 25ms / 400VAC at 75% load 20ms / 400VAC at full load
INPUT| VOLTAGE RANGE Note.4| 3ψ 3-wire / 340 ~ 530VAC
FREQUENCY RANGE| 47 ~ 63Hz
POWER FACTOR (Typ.)| ≧0.98/400VAC/480VAC at full load
EFFICIENCY (Typ.) Note.6| 94.5%| 96%| 96.5%| 96.5%
AC CURRENT (Typ.)| 11.2A/400VAC 9.5A/480VAC| 15.7A/400VAC 13A/480VAC
INRUSH CURRENT (Typ.)| 40A/400VAC        65A/480VAC
LEAKAGE CURRENT| <6.5mA peak / 530VAC
PROTECTION| ****

OVER LOAD

| 100 ~ 105% of rated current
Protection type : Constant current limiting, unit will shutdown after 5 sec. re-power on to recover

OVER VOLTAGE

| 60.5 ~ 69.1V| 145 ~ 166V| 273 ~ 312V| 420 ~ 480V
Protection type : Shut down o/p voltage, re-power on to recover
OVER TEMPERATURE| Shut down o/p voltage, recovers automatically after temperature goes down
FUNCTION| CURRENT SHARING| Up to 4 units. Please refer to the Function Manual
OUTPUT VOLTAGE PROGRAMMABLE| Adjustment of output voltage is allowable between 50 ~ 120% of nominal output voltage. Please refer to the PV curve Function Manual
CONSTANT CURRENT LEVEL PROGRAMMABLE| Adjustment of constant current level is allowable between 20 ~ 100% of rated current. Please refer to the PC curve Function Manual
AUXILIARY POWER(AUX)| 12V@1A tolerance±5%, ripple 150mVp-p
REMOTE ON-OFF CONTROL| Please refer to the Function Manual.
ALARM SIGNAL OUTPUT| AC-OK, DC-OK, Fan Fail. Please refer to the Function Manual.
DC-OK SIGNAL| The TTL signal output, PSU turn on = -0.5 ~ 0.5V ; PSU turn off = 3.5 ~ 5.5V. Please refer to the Function Manual
ENVIRONMENT| WORKING TEMP.| -30 ~ +70℃ (Refer to “Derating Curve”)
WORKING HUMIDITY| 20 ~ 90% RH non-condensing
STORAGE TEMP., HUMIDITY| -40 ~ +85℃, 10 ~ 95% RH non-condensing
TEMP. COEFFICIENT| ±0.03%/℃ (0 ~ 50℃)
VIBRATION| 10 ~ 500Hz, 2G 10min./1cycle, 60min. each along X, Y, Z axes
SAFETY & **EMC
(Note 5,7)| SAFETY STANDARDS| UL62368-1, CAN/CSA C22.2 No. 62368-1, TUV BS EN/EN62368-1, EAC TP TC 004 approved
WITHSTAND VOLTAGE| I/P-O/P:3.75KVAC  I/P-FG:2KVAC  O/P-FG:1.25KVAC
ISOLATION RESISTANCE| I/P-O/P, I/P-FG, O/P-FG:100M Ohms / 500VDC / 25℃/ 70% RH
EMC EMISSION| Parameter| Standard| Test Level / Note
Conducted| BS EN/EN55032 (CISPR32) / EN55011 (CISPR11)| Class B
Radiated| BS EN/EN55032 (CISPR32) / EN55011 (CISPR11)| Class A
Harmonic Current| BS EN/EN61000-3-2| —–
Voltage Flicker| BS EN/EN61000-3-3| —–
EMC IMMUNITY| EN55024 ,  EN61204-3,  EN61000-6-2
Parameter| Standard| Test Level / Note**
ESD| BS EN/EN61000-4-2| Level 3, 8KV air ; Level 2, 4KV contact
Radiated| BS EN/EN61000-4-3| Level 3
EFT / Burst| BS EN/EN61000-4-4| Level 3
Surge| BS EN/EN61000-4-5| Level 4, 4KV/Line-Earth ; Level 3, 2KV/Line-Line
Conducted| BS EN/EN61000-4-6| Level 3
Magnetic Field| BS EN/EN61000-4-8| Level 4
Voltage Dips and Interruptions| BS EN/EN61000-4-11|

95% dip 0.5 periods, 30% dip 25 periods,

95% interruptions 250 periods

OTHERS| MTBF| 281.2K hrs min. Telcordia SR-332 (Bellcore) ; 28K hrs min. MIL-HDBK-217F (25℃)
DIMENSION| SHP-10K: 46021183.5mm (LWH) SHP-10K-L: 46021683.5mm (LWH)
PACKING| SHP-10K: 11.9Kg; 1pcs/11.9Kg/1.25CUFT SHP-10K-L:  11.9Kg; 1pcs/11.9Kg/1.1CUFT
NOTE| 1.  All parameters NOT specially mentioned are measured at 400VAC input, rated load and 25℃ of ambient temperature.
2.  Ripple & noise are measured at 20MHz of bandwidth by using a 12″ twisted pair-wire terminated with a 0.1uf & 47uf parallel capacitor.
3.  Tolerance :includes set up tolerance, line regulation and load regulation.
4.  Derating may be needed under low input voltages. Please check the derating curve for more details.
5.  Additional EMI filter is needed to meet regulations of EMC conducted and radiated emission. Characteristics of EMI filter please refer to the table, Minimum Insertion Loss.
6.  The efficiency is measured at 480VAC input.
7.  The power supply is considered a component which will be installed into a final equipment. All the EMC tests are been executed by mounting the unit on a 600mm*900mm metal plate with 1mm of thickness. The final equipment must be re- confirmed that it still meets EMC directives. For guidance on how to perform these EMC tests, please refer to “EMI testing of component power supplies.” (as available on http://www.meanwell.com)
8.  The ambient temperature derating of 3.5℃/1000m with fanless models and of 5℃/1000m with fan models for operating altitude higher than 2000m(6500ft).
9.  If use PV signal to adjust Vo, under certain operations conditions, ripple noise of Vo might slightly go over rating defined in this specification. 10.Under light load condition, output voltage ripple will exceed specification. The behavior can be minimized by increasing the load.
※ Product Liability Disclaimer：For detailed information, please refer to https://www.meanwell.com/serviceDisclaimer.aspx

BLOCK DIAGRAM

DERATING CURVE

Blank Type:

L Type:

STATIC CHARACTERISTICS

EFFICIENCY VS LOAD (380V MODEL)

AC Power Connection

Function Manual

1. Output Voltage Programming (or, PV / remote voltage programming / remote adjust / margin programming / dynamic voltage trim)
   (1)Default by potentiometer (SVR)
   (a)Have the DIP switch position-3 set as
   (2)By Output Voltage Programming
   (b)Output voltage can be trimmed by SVR.
   (a)Have the DIP switch position-3 set as
   (b)The output voltage can be trimmed to 50~120% by applying EXTERNAL VOLTAGE between PV+ PV- and on CN53.

2. Constant Current Programming (or, PC / remote current programming / dynamic current trim)
   (1) Default Overload Protection(OLP) value
   (a)Have the DIP switch position-2 set as
   (b)Output current is set default value.
   (2) By Constant Current Level Programming
   (a)Have the DIP switch position-2 set as
   (b)The constant current level can be trimmed to 20~100% of the rated current by applying EXTERNAL VOLTAGE between PC + and – on CN53.※ Under PC function at wattage < 4KW, the power supply might enter burst mode and cause output unstable, please increase the load to minimized the effect.
   ※Ac ituto de-rating function overed by over temperature protection, works either in PC mode or under control by communication protocol.
   T 1(Typ.): Maximum ambient temperature of full load.
   T : T1+5 . 2(Typ.) ℃

3. DA, DB signal and parallel control function
   (1) Non-parallel operation
   (a)set the DIP switch of postion-1 as
   (b) By default, non-parallel operation.
   (2) Default parallel operation
   (a)set the DIP switch of postion-1 as
   (b)PSUs are configured in parallel operation.

4. Remote ON-OFF Control
   ※The power supply can be turned ON-OFF by using the “Remote ON-OFF” function.Between Remote ON-OFF(CN86 pin1) and 5V-AUX(CN86 pin2)| Output Status
   ---|---
   Switch close (Short)| power supply ON
   Switch open (Open)| power supply OFF

5. Alarm Signal Output
   ※There are 4 alarm signals, DC-OK, T-ALARM, Fan Fail and AC-OK, in TTL signal form, on CN86. These signals are isolated from output.DC-OK & T-ALARM & Fan Fail Signal| Power Supply Status
   ---|---
   “High” >3.5~5.5V| OFF
   “Low” <-0.5~0.5V| ON
   AC-OK Signal| Power Supply Status
   ---|---
   “High” >3.5~5.5V| ON
   “Low” <-0.5~0.5V| OFF

※DC OK might mis-triggered when the voltage difference between PSU and the load, please minimized the unnecessary voltage difference.

6. Current Sharing
   SHP-10K has the built-in active current sharing function and can be connected in parallel, up to 4 units, to provide higher output power as exhibited below :
   ※The power supplies should be paralleled using short and large diameter wiring and then connected to the load.
   ※ In parallel connection, power supply with the highest output Voltage will be the master unit and its Vout will be the DC bus voltage.
   ※The total output current must not exceed the value determined by the following equation:
   Maximum output current at parallel operation=(Rated current per unit) (Number of unit) 0.95××
   ※When the total output current is less than 5% of the total rated current, or say (5% of Rated current per unit)×(Number of unit) the current shared among units may not be balanced.
   ※ Under parallel operation ripple of the output voltage may be higher than the SPEC at light load condition. It will go back to normal ripple level once the output load is more than 5%.
   ※CN53/SW1 Function pin connectionParallel| PSU1| PSU2| PSU3| PSU4
   ---|---|---|---|---
   CN53| SW1 PIN1| CN53| SW1 PIN1| CN53| SW1 PIN1| CN53| SW1 PIN1
   1 unit| X| ON| —| —| —| —| —| —
   2 unit| V| ON| V| ON| —| —| —| —
   3 unit| V| ON| V| OFF| V| ON| —| —
   4 unit| V| ON| V| OFF| V| OFF| V| ON

Mechanical Specification

※ Mounting Instruction

Hole No.| Recommended Screw Size| MAX. Penetration Depth L| Recommended mounting torque
---|---|---|---
1| M4| 5mm| 7~10Kgf-cm

※ Control Pin No. Assignment(3 : HRS DF11-10DP-2DS or equivalent

certain function reference;  it cannot be connected directly to the load.
3,4| PV+| Connection for output voltage programming. (Note)
5,6| PC+| Connection for constant current level programming. (Note)
7,8| DB| Differential digital signal for parallel control. (Note)
9,10| DA| Differential digital signal for parallel control. (Note)

Note: Non-isolated signal, referenced to [-V(Signal)].
※ Control Pin No. Assignment(): HRS DF11-18DP-2DS or equivalent

Remote ON/OFF and +5-AUX.(Note)
Short (4.5 ~ 5.5V) : Power ON ; Open(0 ~ 0.5V) : Power OFF ; The maximum input voltage is 5.5V
2| +5V-AUX| Auxiliary voltage output, 4.5~5.5V, referenced to GND-AUX (pin 4,6,8,10,17,18) only for Remote ON/OFF used. This output is not controlled by the Remote ON/OFF control.
3| T-ALARM| High (3.5 ~ 5.5V) : When the internal temperature exceeds the limit of temperature alarm. Low (-0.5 ~ 0.5V) : When the internal temperature is normal.
The maximum sourcing current is 10mA and only for output.(Note)
4,6,8,10| GND-AUX| Auxiliary voltage output GND.
The signal return is isolated from the output terminals (+V & -V).
5| Fan Fail| High(3.5~5.5V):When the fan fail.
Low(-0.5~0.5V):When the fan works normally.
The maximum sourcing current is 10mA and only for output.(Note)
7| DC-OK| High(3.5 ~ 5.5V) : When Vout≦80%±6%. Low(-0.5 ~ 0.5V) : When Vout≧80%±6%.
The maximum sourcing current is 10mA and only for output.(Note)
9| AC-OK| High (3.5 ~ 5.5V): When AC input ≧335±1.5%Vac, PSU works normally.
Low (-0.5  ~  0.5V):  When AC  input ≦320±1.5%Vac, PSU shut down.
The maximum sourcing current is 10mA and only for output.(Note)
11,12| SCL/CANL/ DATA-| For PMBus model: Serial Clock used in the PMBus interface.(Note)
For CANBus model: Data line used in CANBus interface.(Note)
For MODBus model: Data line used in MODBus interface.(Note)
13,14| SDA/CANH/ DATA+| For PMBus model: Serial Data used in the PMBus interface.(Note)
For CANBus model: Data line used in CANBus interface.(Note)
For MODBus model: Data line used in MODBus interface.(Note)
15,16| +12V-AUX| Auxiliary voltage output, 11.4~12.6V, referenced to GND-AUX (pin17 & 18).
The maximum load current is 1A. This output is not controlled by “Remote ON- OFF”.
17,18| GND-AUX| Auxiliary voltage output GND.
The signal return is isolated from the output terminals(+V & -V).

Note: Isolated signal, referenced to (GND-AUX).

※LED Status Indicators

※AC Input Terminal Pin No. Assignment (TB1)

※DIP Switch Position Assignment(DIP-SW1): Please refer to the Function Manual.

DIP-SW PIN3:PV
2| Output Current Programming (PC)
3| Output Voltage Programming (PV)

※DIP Switch Position Assignment(DIP-SW81): Please refer to the Function Manual.

GUIDANCE OF ADDITIONAL FILTER

1. Schematic
2. Minimum insertion loss (In dB at 50Ω system): Filter model FN3288-20-33-C35-R65 or equivalent****
   FREQ. MHz| 0.01| 0.05| 0.10| 0.15| 0.50| 1.0| 5.0| 10| 30
   ---|---|---|---|---|---|---|---|---|---
   COM. MODE dB| 20| 47| 61| 66| 100| 83| 62| 49| 30
   DIF. MODE dB| 13| 16| 47| 58| 87| 86| 80| 79| 65
3. Minimum Impedance: Core model 4A11 or equivalent
   FREQ. MHz| 10| 20| 30| 50| 60| 80| 90| 100| 120
   ---|---|---|---|---|---|---|---|---|---
   Z(Ω)| 70.5| 93.7| 111| 136| 145| 156| 160| 166| 180
4. Configration

1. Suitable for water cooling (L type)
Ambient temperature: 50℃
Inlet temperature 5~15: ℃
Flow rate (minimum): 4~ 10LPM
Humidity: 20~90% RH non-condensing
Pressure drop 6 psi
SHP-10K series (minimum), pressure inlet 80 psi (maximum)
If optional cold plate is in need, please contact MEAN WELL for details.
Ordering No.:HS-684

2.With 85CFM forced air (L type)

Installation Manual
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