BORMANN BAI1500 Set 52 Pcs Air Tools Owner’s Manual
- June 3, 2024
- BORMANN
Table of Contents
Technik
BAl1500
Owner’s manual
Art Nr: 017493
BAI1500 Set 52 Pcs Air Tools
Thank you for purchasing a Sealey product. Manufactured to a high standard,
this product will, if used according to these instructions, and properly
maintained, give you years of trouble free performance.
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL
REQUIREMENTS, WARNINGS & CAUTIONS. USE
THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED.
FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR PERSONAL INJURY AND WILL INVALIDATE
THE WARRANTY. KEEP THESE INSTRUCTIONS SAFE FOR FUTURE USE.
SAFETY
-
WARNING! Ensure that Health & Safety, local authority and general workshop practice regulations are adhered to when using this equipment.
-
WARNING! Disconnect from the air supply before changing accessories, servicing or performing any maintenance.
✓ Maintain the tools in good condition (use an authorised service agent).
✓ Replace or repair damaged parts. Use genuine parts only. Unauthorised parts may be dangerous and will invalidate the warranty.
✓ Use in a suitable work area. Keep area free from unrelated materials and ensure that there is adequate lighting.
✓ Maintain correct balance and footing. DO NOT over reach, ensure the floor is not slippery and wear non-slip shoes. -
WARNING! Always wear approved eye and hand protection when operating these tools.
✓ Use face, dust, or respiratory protection in accordance with COSHH regulations. -
WARNING! Due to the possible presence of asbestos dust from brake linings, when working around vehicle brake systems we recommend that suitable respiratory protection is worn.
✓ Depending on the task, the tool noise level may exceed 84dB in which case wear safety ear defenders.
✓ Remove ill fitting clothing. Remove ties, watches, rings and other loose jewellery and contain and/or tie back long hair.
✓ Wear appropriate protective clothing and keep hands and body clear of working parts.
✓ Keep children and unauthorised persons away from the work area.
✓ Ensure that the workpiece is secure before operating the tool. Never hold a workpiece by hand.
× DO NOT operate tool when you are tired or under the influence of alcohol, drugs or intoxicating medication. -
WARNING! Ensure correct air pressure is maintained and not exceeded. Recommended pressure 90psi.
✓ Keep air hose away from heat, oil and sharp edges. Check air hose for wear before each use and ensure that all connections are secure.
✓ When not in use disconnect from air supply and store in a safe, dry, childproof location.
× DO NOT use tools for tasks that they are not designed to perform.
× DO NOT operate tools if any parts are damaged or missing as this may cause failure and/or personal injury.
× DO NOT carry the tool by the hose, or yank the hose from the air supply.
× DO NOT place air line attachments close to your face and do not point at other people or animals.
× DO NOT direct air from the air line at yourself or others.
× DO NOT operate tools unless you have been instructed in their use by a qualified person.
× DO NOT carry tools with your finger on the trigger and avoid unintentional starting.
× DO NOT drop, throw or abuse the tools as they are precision instruments.
× DO NOT leave the tools operating unattended.
× DO NOT get the tools wet or operate in damp or wet locations.
× DO NOT allow tools to free run for an extended period of time as this will shorten their life.
INTRODUCTION
Comprehensive air tool kit containing: medium stroke air hammer, air die
grinder, 1/2″ drive air impact wrench and 1/2″ drive air ratchet wrench.
Includes a selection of Wall Drive® sockets, extension bar, grinding points,
chisels and many accessories. Suitable for workshop and bodyshop applications.
Supplied in carry case.
SPECIFICATION – TECHNICAL DATA
All tools:
Max air consumption: …………………………………………………. Scfm
Operating pressure: ………………………………………………….. 90psi
Air inlet size: ………………………………………………………… 1 /4″BSP
Total weight: ……………………………………………………………….. 8kg
Impact wrench 1/2″ sq.drive:
Working/maximum torque: ………………….. 200/230Ib.ft, (312Nm)
Vibration: ……………………………………………………………. 5.17m/s2
Uncertainty: ………………………………………………………….. 1.5m/s2
Noise power: ………………………………………………………….. 105dB
Noise pressure: ………………………………………………………… 94dB
Air die grinder:
Chuck size: …………………………………………………………….. 06mm
Free speed: ………………………………………………………. 25000rpm
Vibration: ……………………………………………………………… 1.5m/s2
Uncertainty: ………………………………………………………….. 0.75m/s2
Noise power: ………………………………………………………….. 105dB
Noise pressure: ………………………………………………………… 94dB
PREPARATION FOR USE
4.1. Recommended hook-up is shown in fig.1.
• WARNING! Ensure that the air supply is clean and does not exceed 90 psi
while operating these tools. Too much air pressure and/or unclean air will
cause excessive wear and may be dangerous, causing damage and/or personal
injury.
4.2. Ensure that the tool trigger is not depressed before connecting to the
air supply.
4.3. You will require an air pressure of 90psi, and an air flow of 4cfm per
tool.
4.4. Drain the air tank daily. Water in the air line will damage the tools and
invalidate your warranty.
4.5. Clean the compressor air inlet filter weekly.
4.6. Line pressure should be increased to compensate for unusually long air
hoses (over 8 metres). The minimum hose bore should be 1/4″ and fittings must
have the same inside dimensions.
4.7. Keep hoses away from heat, oil and sharp edges. Check hoses for wear and
make certain that all connections are secure.
4.8. Couplings – vibration may cause failure of a quick change coupling that
is connected directly to the air tools.
4.8.1. To overcome this, connect a leader hose (Sealey model number AH2R) to
the tools.
4.8.2. A quick change coupling may then be used to connect the leader hose to
the air line recoil hose. See figs.1 & 2.
SA2 – AIR IMPACT WRENCH
Tough professional air impact wrench with fully polished alloy housing and
rubber bumper. Through type forward/reverse control. 4 position adjustable
air/torque selection. Fitted with standard 1/2″ square drive. Fitted with
rocking-dog type clutch and hardened impact anvil. Suitable for general garage
use.
• WARNING! Ensure that you read, understand and apply the safety
instructions in Section 1 before use. Additionally the following safety
instructions are specific to this tool.
5.1. Use only impact sockets, since these are specifically designed for use
with an impact wrench. Standard sockets may shatter.
x DO NOT use any additional force upon the wrench in order to tighten or
remove a nut. 5.2. Take care not to over-tighten fixings.
5.3. Operation
5.3.1. Connect the wrench to the air supply as in Section 4.
5.3.2. Fit a socket onto the square drive and then place the socket over the
nut. Squeeze the trigger to operate the wrench.
5.3.3. To change direction push the button at the top of the handle, direction
“F” for forward and “R” for reverse.
5.3.4. The flow of air (torque) may be regulated by adjusting flow valve at
the base of the handle, push in the adjuster and turn clockwise until correct
setting (1 to 4) is reached, then let adjuster click out to lock.
SAl2/S – AIR HAMMER
The air hammer is designed primarily for use on vehicle bodywork. We do not
recommend any other use.
• WARNING! Ensure that you read, understand and apply the safety
instructions in Section 1 before use. Additionally the following safety
instructions are specific to this tool.
6.1. Ensure chisels are correctly rated for the job.
DO NOT use damaged or suspect chisels. x DO NOT switch the hammer on whilst
the chisel is in contact with the workpiece.
x DO NOT use hammer where there is flammable liquid, solids or gas such as
paint solvent, including waste wiping or cleaning rags etc.
• WARNING! DO NOT chisel any materials containing asbestos.
6.2. Operation
6.2.1. Insert the chisel shank into the gun cylinder (fig.3).
6.2.2. Place the retainer ring over the chisel (fig.3) and lower onto the
hammer’s cylinder thread. Screw the retainer spring on to the cylinder using a
clockwise motion and using pressure on tag B until the spring is fully located
(fig.4) and the chisel is retained by the spring retaining tag (B).
6.2.3. Connect the hammer to the air supply as in Section 4.
6.2.4. To operate the hammer, squeeze the trigger, taking care that the chisel
end is not in contact with the work-piece. The air regulator can be adjusted
by means of the knob at the base of the handle, use this as a means of
throttle control.
AIR DIE GRINDER
One-handed straight type die grinder with aluminium body and trigger with
safety catch. Chuck accepts grinding bits with 06mm shanks.
• WARNING! Ensure that you read, understand and apply the safety
instructions in Section 1 before use. Additionally the following safety
instructions are specific to this tool.
• WARNING! DO NOT grind any materials containing asbestos.
• WARNING! Before each use check grinding bit is secure, and the bit is
not worn or damaged, if damaged, replace immediately.
✓ Always use the correct grinding bit suitable for the material being ground.
Ensure the maximum speed specification of the bit is higher than that
indicated on the machine data plate.
✓ Avoid subjecting grinding bit to excessive strain, hold grinder firmly and
always ease grinding bit against workpiece (a harsh impact may break the bit).
Maintain a controlled progression.
x DO NOT turn the die grinder on whilst the grinding bit is in contact with
the workpiece.
x DO NOT use die grinder where there are flammable liquids, solids or gases
such as paint solvents, including waste wiping or cleaning rags etc. as
generated sparks may be dangerous.
x DO NOT touch the workpiece close to the ground surface as it will be very
hot. Allow to cool. The workpiece may also be very sharp.
7.1. Operation
7.2. Check that grinding bits are not damaged in any way such as cracks,
deformations or splinters etc. Damaged bits must not be used.
7.3. Use wrenches provided to loosen collet locking collar. Insert grinding
bit and re-lock collar.
7.4. Connect the air die grinder to the air supply as in Section 4.
7.5. To start, hold firmly and push the trigger locking lever forward whilst
depressing trigger.
7.6. The bit must be running at its maximum speed before attempting to grind
the workpiece.
7.7. Slowly and smoothly bring the grinding stone toward the workpiece (avoid
jerky movements).
7.8. Exert adequate pressure on the die grinder to grind according to the type
and size of the material you are working with. Avoid subjecting bit to
excessive strain or harsh impacts.
MAINTENANCE
• WARNING! Disconnect the tool from the air supply before changing
accessories, servicing or performing maintenance.
8.1. Replace or repair damaged parts. Use genuine parts only. Unauthorised
parts may be dangerous and will invalidate the warranty.
8.2. If the air supply does not have an oiler, lubricate the air tool daily
with a few drops of Sealey air tool oil dripped into the air inlet to prolong
its life.
8.3. Clean the tool after use.
8.4. Loss of power or erratic action may be due to the following:
a) Excessive drain on the air line. Moisture or restriction in the air pipe.
Incorrect size or type of hose connectors. To remedy check the air supply and
follow instructions in Section 4.
b) Grit or gum deposits in the wrench may also reduce performance. If your
model has an air strainer (located in the area of the air inlet), remove the
strainer and clean it. Flush the wrench out with gum solvent oil or an equal
mixture of SAE No 10 oil and paraffin. Allow to dry before use.
8.5. For a full service contact your local Sealey service agent.
8.6. When not in use, disconnect from air supply, clean tool and store in a
safe, dry, childproof location.
8.7. Impact Wrench only – Check and top up the gearbox oil by removing grub
screw located on the right side, above the grip.
- The manufacturer reserves the right to make minor changes to product design and technical specifications without prior notice unless these changes significantly affect the performance and safety of the products. The parts described / illustrated in the pages of the manual of the purchased product may also refer to other models of the manufacturer’s product range, with similar features, other than the product you have purchased.
- Please note that our equipment has not been designed for use in commercial, trade or industrial applications. Our warranty will be voided if the machine is used in commercial, trade or industrial businesses or for equivalent purposes.
- To ensure the safety and reliability of the product and the warranty validity, all repair, inspection, repair or replacement work, including maintenance and special adjustments, must only be carried out by technicians of the authorized service department of the manufacturer.
DISPOSE OF PACKAGING RESPONSIBLY
DO NOT DISPOSE OF ELECTRICAL GOODS IN HOUSEHOLD WASTE
Documents / Resources
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BORMANN BAI1500 Set 52 Pcs Air
Tools
[pdf] Owner's Manual
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Air Tools
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