BARNES 4WD B4WK12873 Jeep XJ/MJ Front Bumper Welders Kit Instructions
- September 23, 2024
- BARNES 4WD
Table of Contents
B4WK12873 Jeep XJ/MJ Front Bumper Welders Kit
“`html
Product Information
Specifications:
- Part Number: B4WK12873
- Material: Steel
- Compatibility: Jeep XJ Front Bumper
Product Usage Instructions
Contents of the Box:
-
2 x XJ Front Bumper Brackets (Part Number: B4W250450)
-
1 x XJ Front Sheetmetal Bumper Passenger Wing (Part Number:
B4W188C30) -
1 x XJ Front Sheetmetal Bumper Main (Part Number:
B4W188C29) -
1 x XJ Front Sheetmetal Bumper Driver Wing (Part Number:
B4W188C31) -
2 x XJ Front Bumper Frame Spacer (Part Number: B4W188443)
-
2 x XJ Front Winch Bumper Recovery Points (Part Number:
B4W500110) -
Various nuts, bolts, washers for assembly
Installation Instructions:
-
Grind off the tabs on each side of the bumper.
-
Tab all parts into the main shell and align edges, then tack in
place. -
Align the bull bar and gussets with etch markings, then tack
weld in place. -
If you have frame stiffeners, install B4W188443 between the
bumper bracket and the bumper. -
Test fit the bumper and finish weld all seams.
FAQ
Q: Do I need any special tools for installation?
A: Basic welding equipment and tools are required for
installation.
Q: Can this bumper be used on other Jeep models?
A: This bumper is specifically designed for Jeep XJ models and
may not fit other models without modifications.
“`
Jeep XJ Front Bumper Welders Kit Fabrication Notes
Thank you for purchasing this product! Installation Notes:
· This kit is designed to be compatible with 1984-2001 Jeep Cherokee XJ
models. · This kit is designed to be compatible with 1984-2001 Jeep Comanche
MJ models. · This kit requires welding, automotive mechanical knowledge, and
general fabrication skills, it
should only be done by qualified individuals. · The components of this kit
will need to be painted or powder coated during installation. · Refer to your
factory service manual to remove any factory components. · We recommend tack
welding the assembly and test fitting before fully welding the bumper. · Works
with Warn Zeon or Badlands Apex with the solenoid relocated.
Tools required: · Welding machine with the capability to weld at least ¼”
thick steel. · Various hand tools · Grinder
AJM 2/6/24
Contents of box
Bill Of Materials for B4WK12873
QTY
Part Number
Etch Number
Description
2
B4W250450
450
XJ Front Bumper Brackets
1
B4W188C30
C30 B
XJ Front Sheetmetal Bumper Passenger Wing
1
B4W188C29
C29 B
XJ Front Sheetmetal Bumper Main
1
B4W188C31
C31 B
XJ Front Sheetmetal Bumper Driver Wing
2
B4W188443
443
XJ Front Bumper Frame Spacer
2
B4W500110
110
XJ Front Winch Bumper Recovery Points
2
50C350HCS8Y
NA
1/2 -13 x 3.5
20
50NWSAFY
NA
1/2″ SAE Flat Washer Yellow Zinc
10
50CNNE0Y/GC
NA
1/2″-13 Nylon Lock Nut
6 .100C350BHF0Y/6921
NA
M10-1.5 x 35mm Hex Flange Bolt Yellow Zinc
8
50C200HCS8Y
NA
1/2-13 X 2 Hex Cap Screw Gr 8 Zinc/Yellow
B4WK12874 addons
2
B4W188582
NA
TJ Front Bumper Bull Bar Gusset
1
DOM0054
NA
Updated TJ Bull Bar
Grind these tabs off each side of the bumper.
AJM 2/6/24
All parts will tab into the main shell. Align edges and tack in place. Align the bull bar and gussets with etch as shown below, tack weld in place. AJM 2/6/24
Assemble the bumper bracket as shown below if you have frame stiffeners
install B4W188443 between the bracket and the bumper.
Test fit the bumper and finish weld all seams.
Professional Services Disclaimer: The content of all pages of this website
(collectively, the “Website”), such as text, graphics, images, information and
other material (collectively, “Content”) is for informational purposes only.
Any information furnished on this Website is not intended nor implied to be
automotive advice and is not intended to replace personal consultation with a
qualified automotive service technician, mechanic, or similar automotive
professional. Barnes 4WD has not examined the Content for accuracy,
timeliness, completeness, appropriateness, or helpfulness. Barnes 4WD does not
endorse any specific tests, products, procedures, opinions, or other
information that may be mentioned on this Website. Your reliance upon
information and Content obtained by you at or through this Website is solely
at your own risk. IN NO EVENT SHALL BARNES 4WD BE LIABLE OR OTHERWISE
RESPONSIBLE FOR ANY DAMAGE OR INJURY (INCLUDING DEATH) TO YOU, OTHER PERSONS,
OR PROPERTY ARISING FROM ANY USE OF ANY PRODUCT, INFORMATION, IDEA, OR
INSTRUCTION CONTAINED IN THE CONTENT. BARNES 4WD DOES NOT MAKE ANY
REPRESENTATION OR WARRANTY, EXPRESS OR IMPLIED, AT LAW OR IN EQUITY, WITH
RESPECT TO ANY PRODUCT FEATURED ON THE WEBSITE, INCLUDING WITHOUT LIMITATION
WITH RESPECT TO MERCHANTABILITY, FITNESS FOR ANY PARTICULAR PURPOSE, VALUE,
VALIDITY, OR ENFORCEABILITY, AND ANY AND ALL SUCH OTHER REPRESENTATIONS OR
WARRANTIES ARE HEREBY EXPRESSLY DISCLAIMED.
AJM 2/6/24
Read User Manual Online (PDF format)
Read User Manual Online (PDF format) >>