BARNES 4WD B4WK12873 Jeep XJ/MJ Front Bumper Welders Kit Instructions

September 23, 2024
BARNES 4WD

B4WK12873 Jeep XJ/MJ Front Bumper Welders Kit

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Product Information

Specifications:

  • Part Number: B4WK12873
  • Material: Steel
  • Compatibility: Jeep XJ Front Bumper

Product Usage Instructions

Contents of the Box:

  • 2 x XJ Front Bumper Brackets (Part Number: B4W250450)

  • 1 x XJ Front Sheetmetal Bumper Passenger Wing (Part Number:
    B4W188C30)

  • 1 x XJ Front Sheetmetal Bumper Main (Part Number:
    B4W188C29)

  • 1 x XJ Front Sheetmetal Bumper Driver Wing (Part Number:
    B4W188C31)

  • 2 x XJ Front Bumper Frame Spacer (Part Number: B4W188443)

  • 2 x XJ Front Winch Bumper Recovery Points (Part Number:
    B4W500110)

  • Various nuts, bolts, washers for assembly

Installation Instructions:

  1. Grind off the tabs on each side of the bumper.

  2. Tab all parts into the main shell and align edges, then tack in
    place.

  3. Align the bull bar and gussets with etch markings, then tack
    weld in place.

  4. If you have frame stiffeners, install B4W188443 between the
    bumper bracket and the bumper.

  5. Test fit the bumper and finish weld all seams.

FAQ

Q: Do I need any special tools for installation?

A: Basic welding equipment and tools are required for
installation.

Q: Can this bumper be used on other Jeep models?

A: This bumper is specifically designed for Jeep XJ models and
may not fit other models without modifications.

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Jeep XJ Front Bumper Welders Kit Fabrication Notes
Thank you for purchasing this product! Installation Notes:
· This kit is designed to be compatible with 1984-2001 Jeep Cherokee XJ models. · This kit is designed to be compatible with 1984-2001 Jeep Comanche MJ models. · This kit requires welding, automotive mechanical knowledge, and general fabrication skills, it
should only be done by qualified individuals. · The components of this kit will need to be painted or powder coated during installation. · Refer to your factory service manual to remove any factory components. · We recommend tack welding the assembly and test fitting before fully welding the bumper. · Works with Warn Zeon or Badlands Apex with the solenoid relocated.
Tools required: · Welding machine with the capability to weld at least ¼” thick steel. · Various hand tools · Grinder
AJM 2/6/24

Contents of box

Bill Of Materials for B4WK12873

QTY

Part Number

Etch Number

Description

2

B4W250450

450

XJ Front Bumper Brackets

1

B4W188C30

C30 B

XJ Front Sheetmetal Bumper Passenger Wing

1

B4W188C29

C29 B

XJ Front Sheetmetal Bumper Main

1

B4W188C31

C31 B

XJ Front Sheetmetal Bumper Driver Wing

2

B4W188443

443

XJ Front Bumper Frame Spacer

2

B4W500110

110

XJ Front Winch Bumper Recovery Points

2

50C350HCS8Y

NA

1/2 -13 x 3.5

20

50NWSAFY

NA

1/2″ SAE Flat Washer Yellow Zinc

10

50CNNE0Y/GC

NA

1/2″-13 Nylon Lock Nut

6 .100C350BHF0Y/6921

NA

M10-1.5 x 35mm Hex Flange Bolt Yellow Zinc

8

50C200HCS8Y

NA

1/2-13 X 2 Hex Cap Screw Gr 8 Zinc/Yellow

B4WK12874 addons

2

B4W188582

NA

TJ Front Bumper Bull Bar Gusset

1

DOM0054

NA

Updated TJ Bull Bar

Grind these tabs off each side of the bumper.

AJM 2/6/24

All parts will tab into the main shell. Align edges and tack in place. Align the bull bar and gussets with etch as shown below, tack weld in place. AJM 2/6/24

Assemble the bumper bracket as shown below if you have frame stiffeners install B4W188443 between the bracket and the bumper.
Test fit the bumper and finish weld all seams.
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AJM 2/6/24

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