BARNES 4WD 983 MJ Track Bar Brace System Instruction Manual

: June 2, 2024
: BARNES 4WD

Table of Contents

BARNES 4WD 983 MJ Track Bar Brace System
Product Usage Instructions
CONTENTS OF THE BOX
INSTRUCTION
Read User Manual Online (PDF format)
Download This Manual (PDF format)

BARNES 4WD 983 MJ Track Bar Brace System

Specifications:

Part Name: XJ/MJ Track Bar Brace System
Brand: Barnes 4WD
Installation Date: CEA 10/18/2022

Product Usage Instructions

Step 1: Determine and Drill Bolt Holes
Determine and drill the bolt holes to the required size for the track bar, if necessary.

Step 2: Weld Track Bar Bracket to Brace
Locate and tack weld the track bar bracket to the brace using the locating tab. Set your mounting width with the selected track bar mounting width and tack weld the adjustable side plate in place.

Step 3: Tack Weld Brace
Tack weld the brace in the designated locations.

Step 4: Remove Front Chassis Side
Refer to your factory service manual and remove the front chassis side track bar bracket.

Step 5: Adjust Suspension
Adjust the suspension to accommodate the new track bar system. Bump stop extensions may be required based on steering, axle, and suspension setup.

Step 6: Finalize Installation
Cycle the suspension with the new track bar system. Once bump and droop are established, remove the brace and bracket, fully weld them, paint, and reinstall on the vehicle.

Congratulations! You have completed the installation of the Barnes4wd XJ/MJ Track Bar Brace System.

FAQ:

Q: Do I need any special tools for installation?
A: Basic welding equipment, a drill, and standard hand tools are recommended for installation.

Q: Can this system be used on other vehicle models?
A: The XJ/MJ Track Bar Brace System is specifically designed for XJ and MJ models. It is not recommended for use on other vehicle models.

XJ/MJ Track Bar Brace System
Installation Instructions
Thank you for choosing Barnes 4WD!

Installation Notes:

Refer to your factory service manual to remove any factory components.
This product is designed to fit 1984-2001 Jeep XJ Cherokee and 1986-1992 Jeep MJ Comanche. 4.0 MODELS ONLY
This product is intended to be a starting point for custom suspension fabrication and welding is required.
Adjustments to transmission cooler line location may be needed. This can typically be done by adjusting the mounting tab on the oil pan.
An aftermarket or custom, adjustable, double shear track bar is required.
This is precut with ½” bolt holes for the track bar. These will need to be drilled out to match your selected track bar.

Tools required:

3/8” Ratchet
18MM Socket
18MM Wrench
3/4” Socket
3/4” Wrench
Welding machine with the capability to weld at least 1/4” thick steel

CONTENTS OF THE BOX

Bill Of Materials for XJ/MJ Track Bar Brace System

INSTRUCTION

Step 1:
Determine and drill the bolt holes to the size needed for the track bar if needed.

Step 2:
Locate and tack weld the track bar bracket to the brace using the locating tab as shown below. In this step you will also set your mounting width using your selected track bar mounting width and tack weld the adjustable side plate in place.

Step 3:
Tack weld the brace in the locations shown below.

Step 4:
Refer to your factory service manual and remove the front chassis side, track bar bracket.

Step 5:
Install the track bar brace and bracket using the factory hardware on the driver side and the provided ½” hardware on the passenger side as shown below.

Step 6:
After installation, the suspension will need to be cycled with the new track bar system in place. Depending on the steering, axle, and suspension setup, bump stop extensions may be needed. Once full bump, and droop have been established, the brace and bracket need to be removed, fully welded,painted and reinstalled on the vehicle.

Congratulations! You Have finished the installation of the Barnes4wd XJ/MJ Track Bar Brace System.

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CEA 10/18/2022