BARNES 4WD B4WK12872 Jeep XJ Rear Bumper Welders Kit Instructions
- September 23, 2024
- BARNES 4WD
Table of Contents
BARNES 4WD B4WK12872 Jeep XJ Rear Bumper Welders Kit
Product Specifications:
- Brand : Jeep
- Model : XJ Rear Bumper Welders Kit
- Part Number : B4WK12872
- Material : Sheet Metal
- Color : Yellow Zinc
- Compatibility : XJ Jeep models
Product Usage Instructions
Contents of the Box:
- 1 XJ Sheetmetal Rear Bumper Passenger Top Cap (Part Number: B4W125211)
- 1 XJ Sheetmetal Rear Bumper Driver Top Cap (Part Number: B4W125212)
Installation Steps:
- Grind off the tabs on each side of the bumper.
- Tab all parts into the main shell and align edges. Tack weld in place.
- Assemble the hitch as shown and tack weld in place.
- Assemble tie-in gussets.
- Test fit the bumper and finish weld all seams.
Fabrication Notes
Thank you for purchasing this product!
Installation Notes:
- This kit is designed to be compatible with 1984-2001 Jeep Cherokee XJ models.
- This kit requires welding, automotive mechanical knowledge, and general fabrication skills, it should only be done by qualified individuals.
- The components of this kit will need to be painted or powder-coated during installation.
- Refer to your factory service manual to remove any factory components.
- We recommend tack welding the assembly and test fitting before fully welding the bumper.
Tools required
- Welding machine with the capability to weld at least ¼” thick steel.
- Various hand tools
- Grinder
Contents of box
Bill Of Materials for B4WK12872
QTY| Part Number| Etch Number| Description
1| B4W125211| 211 B| XJ Sheetmetal Rear Bumper Passenger Top Cap
1| B4W125212| 212 B| XJ Sheetmetal Rear Bumper Driver Top Cap
1| B4W188422| 422 B| XJ Rear Bumper
1| B4W188C24| C24 B| XJ Rear Sheet Metal Bumper Driver Wing
1| B4W188C25| C25 B| XJ Rear Sheet Metal Bumper Passenger Wing
2| B4W188C26| C26| XJ Rear Sheet Metal Bumper Hitch Gusset
1| B4W188C27| C27 B| XJ Rear Bumper Tie In Bracket Driver
1| B4W188C28| C28 B| XJ Rear Bumper Tie In Bracket Passenger
1| B4W250A98| A98 B| XJ Rear Bumper Bracket Driver
1| B4W250A99| A99 B| XJ Rear Bumper Bracket Passenger
2| B4W25001| 01| Receiver Chain loop
2| B4W500120| 120| XJ Rear Bumper Recovery Bracket
1| RECEIVER1| NA| 4″ Receiver tube
8| .100C350BHF0Y/6921| NA| M10-1.5 x 35mm Hex Flange Bolt Yellow Zinc
6| 50C150HCS8Y| NA| 1/2″-13 X 1-1/2″ Hex Head Bolt Yellow
8| 50NWSAFY| NA| 1/2″ SAE Flat Washer Yellow Zinc
2| 50CNNE0Y/GC| NA| 1/2″-13 Nylon Lock Nut
- Grind these tabs off each side of the bumper.
- All parts will tab into the main shell. Align edges and tack weld in place.
- Assemble the hitch as shown below and tack weld in place
- Assemble tie in gussets.
- Test fit the bumper and finish weld all seams.
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FAQ
Q: How do I know if this bumper will fit my XJ Jeep model?
A: This rear bumper welders kit is specifically designed for XJ Jeep
models. Ensure that you have the correct part number (B4WK12872) for
compatibility.
Q: Can I paint over the yellow zinc coating?
A: Yes, you can paint over the yellow zinc coating if desired. Ensure
proper surface preparation before painting.