KEMPPI S1040 Auto Darkening Welding Masks User Manual

KEMPPI S1040 Auto Darkening Welding Masks

Introduction

About the S1040 welding helmet
The S1040 product is personal protective equipment (PPE) for welders and fabrication personnel. It is designed for arc welding (MMA, MIG/MAG (GMAW), TIG (GTAW)) and plasma welding. The S1040 welding helmet provides the users with protection
for the eyes and face from harmful radiation. It includes an auto-darkening filter (ADF).

About this manual
Read this manual carefully before using the equipment for the first time. Pay particular attention to the safety instructions.

Disclaimer
While every effort has been made to ensure that the information contained in this guide is accurate and complete, no liability can be accepted for any errors or omissions. Kemppi reserves the right to change the specification of the product described at any time without prior notice. Do not copy, record, reproduce, or transmit the contents of this guide without prior permission from Kemppi.

Safety

Warning

• It is strictly forbidden to use any other than Kemppi branded parts or accessories with Kemppi’s personal protection equipment. If you do not respect this safety regulation, serious damage to your health may occur.
• We recommend a usage period of 5 years. The period of use depends on various factors such as use, cleaning, storage, and maintenance. Inspect the helmet before each use. Replace damaged or worn parts.
• Use all adjustment features for maximum protection.
• Never weld with the welding visor up or without the welding filter.
• If the auto-darkening filter (ADF) does not darken when the arc ignites, stop welding immediately. Inspect the ADF and its power supply. Change if necessary.
• Always use welding filters together with suitable protection plates.
• Never use a welding filter without an inner protection plate.
• Never use a scratched or damaged welding filter and ocular.
• Materials that may come into contact with the wearer’s skin may cause allergic reactions in susceptible individuals.
• Only operate this product within the temperature range -5…+55 °C.
• The product is not intended for use in environments with a risk of explosion.
• The helmet does not protect against explosive devices or corrosive liquids.
• The helmet is not suitable for laser welding and oxyacetylene welding/cutting processes.
• The helmet gives designed protection against high-speed particles only at room temperature and only when all helmet components are properly attached, as described in the manual.
• When the helmet is worn over spectacles, it may transmit the impact of high-speed particles, thus creating a hazard to the wearer.

Caution: Make sure to remove any additional protection foil from both sides of the protection lens.

Adjusting headband

• Headband top (see fig. 1W)
  Adjust the headband to the correct depth of the head to ensure proper balance and stability.

• Headband tightness (see fig. 1Y)
  Adjust the tightness of the headband by turning the adjustment knob located on the back of the headband to the desired level.

• Distance adjustment (see fig. 1Z)
  To adjust the distance between the face and the lens, release the adjustment slot by pushing the locking button above the adjustment slot. Slide the helmet forward or backward to the desired position and tighten. Adjust both sides separately. Both sides must be in line for a correct view.

• Angle adjustment (see fig. 1X)
  The nine holes on the right side of the headband allow for adjustment of the forward tilt of the helmet. To adjust, first, loosen the right outside tension adjustment knob. Next, lift the constraint arm tab and move it to the desired position. Finally, tighten the tension adjustment knob.

Helmet parts (see fig. 2)

1. Outer protection lens
2. Filter cartridge/ADF
3. Inner protection lens
4. Headband
5. Helmet shell
6. ADF holder
   • A. Shade level knob
   • B. Shade range selector
   • C. Sensitivity knob
   • D. Delay time knob
   • E. Welding/Grinding mode

Auto-darkening filter functions
Selecting the operating mode It is possible to select: welding or grinding (see fig. 2E). “GRINDING” – Used for metal grinding applications. In this mode, the shade function is turned off. The shade is fixed at the light state allowing a clear view for grinding with the helmet providing face protection. The grind mode is intended for grinding, not for welding. Before resuming welding, the mode must be set to “WELDING”.

“WELDING” – Used for welding applications. In this mode, the shade function is turned on. When the auto-darkening filter senses the welding arc, it reacts according to the user-defined settings; shade level, delay time, and sensitivity as required.

Selecting shade range and level
The S1040 has two shade ranges, i.e. DIN 5-8 and DIN The range used is defined with the Shade range selector (see fig. 2B). Adjust the shade level required according to the welding process you will use (see the chart on the back cover). Use a Shade level knob (see fig. 2A) to choose a suitable level. Shade levels are recommended for different arc welding applications.
Note: The term “heavy metals” applies to steel, alloy steels, copper and its alloys, etc.

Selecting delay time
The delay time setting affects the time it takes to switch from a dark to a light state. It can be set at “MAX” (1.0 seconds) or “MIN” (0.1 seconds) by using the delay time knob (see fig. 1D) “MAX” (1.0 seconds) – A longer delay is used in most welding applications, especially in high amperage (current) applications. “MIN” (0.1 seconds) – A shorter delay is used in the spot welding applications. Longer delay can also be used for TIG (GTAW) welding to prevent the welding filter lens from lightening when the light path to the sensors is temporarily obstructed by a hand, torch, etc.

Selecting sensitivity
The sensitivity can be set to “Hl” (High) or “LO” (Low) by using the sensitivity knob (see fig. 2C) For best performance, it is recommended to set the sensitivity to high at the beginning and then gradually reduce it until the filter reacts only to the flashes of the welding light, not to ambient lighting (direct sun, strong artificial light, the neighboring welder’s arc, etc.). “Hl” (High) – For most welding applications, especially for low-welding current work. “LO” (Low) – Only in some specific surrounding lighting conditions to avoid unwanted triggering.

Power
The welding helmet is powered by a replaceable lithium battery. The battery must be replaced when the “LOW BAT.” light aside the ADF is flashing.

Storage and maintenance

When not in use, the filter should be stored in a dry place within the temperature range of -10°C – +60°C. Prolonged exposure at temperatures above 45°C may decrease the battery lifetime of the filter. It is recommended to keep the solar cells of the filter in the dark or not exposed to light during storage to maintain the power-down mode.

This can be achieved by simply placing the filter face down on the storage shelf. Both inner and outer protection plates (polycarbonate), must be used in conjunction with the auto-darkening filter to protect it against permanent damage. It is always necessary to keep the solar cells and the light sensors of the filter free of dust and spatters: cleaning can be done with a soft tissue or a cloth soaked in mild detergent. Never use aggressive solvents such as acetone. Lf protection plates are in any way damaged, they must be immediately replaced.

Replacing the outer cover plate
Remove the filter holder by moving the locks toward the center (see fig. 2) and lift the filter holder to remove/ replace the outer protection plate. Replacing the inner cover plate: Place your fingernail into the recess below the cartridge of the view window and flex the lens upwards until it releases from the edges of the cartridge of the view window.

Common problems and solutions irregular darkening/dimming
The headband has been set unevenly and there is an uneven distance from the eyes to the filter lens. (Read the headband to reduce the distance difference to the filter).

The filter does not darken or flicker.
The outer cover plate is soiled or damaged (please change the cover lens); the Sensors are soiled/blocked or the solar panel is blocked (Clean the surface of the sensor and make sure not to cover the sensors or the solar panel with your hand or other obstruction during welding); Sensitivity is set to low or delay time is set to short (Adjust to the required level);

Make sure the proper shade is selected (not grind mode).
The filter darkens even when the arc is not ignited Sensitivity is set too high (adjust sensitivity to the required level).

The filter remains dark after completing a weld
Delay time set to too long (adjust delay time to the required level).

Slow response
The operating temperature is too low. Do not use at temperatures below -5°C.

Welding helmet slips
The headband is not properly adjusted. (Readjust the headband).

Technical data

• Filter model: S004
• Standards: EN 175:1997, ISO 16321-2:2021,
• AS/NZS 1337.1, AS/NZS 1338.1
• Filter dimension: 110 x 90 x 9 mm
• View area: 100 x 60 mm
• Optical classification: 1/1/1/2
• True color: Yes
• Arc sensors: 4 pcs
• Darkening degree: DIN 4/5-8/9-13
• Sensitivity: Stepless
• Delay time: 0.1-1.0 s
• Reaction time: < 0.3 ms
• UV/IR protection: Protection at all times
• Power supply: Solar cell, replaceable Li-battery
• Battery: 1 x CR2450
• Low battery indicator: Yes
• Grinding function: Yes
• Operating temperature: -5°C – +55°C

Markings

Helmet

KMP| Manufacturer
EN 175| Standard reference and conformity marking
F| Class
CE| CE marking (European Conformity)
16321 KMP W13 C 1-M CE
16321| Standard reference
KMP| Manufacturer
W| Welding protector
13| Maximum filter shade
C| Impact Level
1-M| Average medium head size
CE| CE marking (European conformity)
UKCA| UKCA marking (UK conformity)
Filter

16321 KMP W4/5-8/9-13 V2 CE
16321| Standard reference
KMP| Manufacturer
W| Welding filter
4/5-8/9-13| Variable shade
V2| Angle dependence class
CE| CE marking (European Conformity)
UKCA| UKCA marking (UK conformity)
Welding process| A (Current)
---|---
 | 1.5| 6| 10| 15| 30| 40| 60| 70| 100| 125| 150| 175| 200| 225| 250| 300| 350| 400| 450| 500| 600
Covered electrodes| 8| 9| 10| 11| 12| 13| 14
MAG| 8| 9| 10| 11| 12| 13| 14
TIG| 8| 9| 10| 11| 12| 13| 14
MIG with heavy metals| 9| 10| 11| 12| 13| 14|
MIG with light alloys| 10| 11| 12| 13| 14|
Air-arc gouging| 10| 11| 12| 13| 14| 15
Plasma jet cutting| 9| 10| 11| 12| 13|
Microplasma

arc welding

| 4| 5| 6| 7| 8| 9| 10| 11| 12|

References

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