Nilfisk MH42 Hybrid 7 Display Module Instruction Manual

August 30, 2024
Nilfisk

MH42 Hybrid 7 Display Module

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Specifications

  • Model: Hybrid 7

  • Available Units: MH42, BH4, BH7, MP42, BP4, BF4, BF8, BF16,
    BF24, BF32, MA2, MA3, MA2M, MA3M, MA2I, MA3I, SA2IM, SA3IM, SA2I,
    SA3I

  • Language: English (EN)

Product Information

Software Manual for Display Module

This software manual provides instructions on the operation of
the Display Module and its User Interface (GUI).

Available Manuals

  • Direction for use – Hybrid 7 MH42 / BH4 / BH7 / MP42 / BP4

  • Direction for use – Hybrid 7 BF4 / BF8

  • Direction for use – Hybrid 7 BF16 / BF24 / BF36

  • Direction for use – Hybrid 7 Foamatic MA / SA

  • Userguide – Hybrid 7 MH42 / BH4 / BH7 / MP42 / BP4 / BF4 /
    BF8

  • Userguide – Hybrid 7 Foamatic MA/SA

Product Usage Instructions

Main Menu

The Display Module’s main menu is touch screen-based and divided
into sections.

The navigation involves moving through screens and sub-screens
in a graphic user interface (GUI). Each menu contains buttons that
provide access to the system’s functions and options. If a menu has
more than 4 buttons or functions, an arrow will appear for access
to additional options.

Finding Specific Screens

Each picture in the software manual is accompanied by a path
resembling Windows Explorer to guide users to specific screens or
sub-screens.

Connecting to Hybrid 7 App

To connect the unit to the Hybrid 7 app, follow these steps:

  1. Access the “Connect the unit to Hybrid 7 app” section in the
    manual.

  2. Follow the instructions under “Connect to account” to establish
    the connection.

  3. To disconnect from accounts, refer to the steps outlined under
    “Disconnect from accounts”.

Connecting to Hybrid 7 Navigator

To link the unit to Hybrid 7 Navigator:

  1. Refer to the “Connect the unit to Hybrid 7 Navigator”
    section.

  2. Follow the provided steps under “Connect to account”.

FAQ

Q: Where can I find detailed troubleshooting information?

A: Detailed troubleshooting information can be found in the
“Error Log” section of the manual.

Q: How can I access additional functions in a menu with more

than 4 buttons?

A: When a menu contains more than 4 buttons or functions, an
arrow will appear for access to additional options. Simply press
the arrows to reveal more functions.

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Hybrid 7
MH42, BH4, BH7 MP42, BP4 BF4, BF8 BF16, BF24, BF32 MA2, MA3, MA2M, MA3M, MA2I, MA3I, MA2IM, MA3IM SA2IM, SA3IM, SA2I, SA3I
Software Manual for Display Module

Available manuals for these units: 110009418 / 110009419 Direction for use – Hybrid 7 MH42 / BH4 / BH7 / MP42 / BP4 110009443 / 110009445 Direction for use – Hybrid 7 BF4 / BF8 110009564 / 110009567 Direction for use – Hybrid 7 BF16 / BF24 / BF36 110009190 / 110009193 Direction for use – Hybrid 7 Foamatic MA / SA 110009500 / 110009499 Userguide – Hybrid 7 MH42 / BH4 / BH7 / MP42 / BP4 / BF4 / BF8 110009191 / 110009194 Userguide – Hybrid 7 Foamatic MA/SA
110009737 Software manual – Hybrid 7 MH / BH / MP / BP / BF / MA / SA Where to find them : Direction for use and Userguides will be enclosed as physical paper manuals with the units. The software manual must be downloaded from www.nilfiskfood.com – in order to ensure that you always have the latest updated version. (It is not supplied with unit in paper form). Installation manual Hybrid 7 Foamatic I/O Extension module will be enclosed as physical paper manuals with the extension module purchased as an accessory. 110009305 Installation manual Hybrid 7 Foamatic I/O Extension module (Accessory) At any given time, all manuals and software can be obtained online at www.nilfiskfood.com.

English (EN)

1. Contents 1 Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 2. Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2.1. Main menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 2.2. Navigation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 2.3. How to find the specific screen or sub screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 3. Symbols, buttons and icons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 3.1. Symbols in regards to wash steps (Only Foamatic) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 4. Password protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 4.1. PIN Code for Custom User / as Manager . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 4.2. PIN Code for Custom User / as Service. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 4.3. PIN Code for Default User / Not possible . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 4.4. PIN Code for Auto / as Manager. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 4.5. PIN Code for Auto / as Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 4.6. PIN Code for Manual / Not possible . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 4.7. PIN Code for Manager / as Manager . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 4.8. PIN Code for Manager / as Service. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 4.9. PIN Code for Service (Change not possible) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 4.10. PIN Code for Info (Not possible). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 4.11. PIN Code for Error Log (Not possible) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 5. Custom User . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 5.1. Add a Custom User / as Manager . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
5.1.1. Add a Customized Users name / as Manager . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 5.1.2. Add Pin Code to Custom User / as Manager . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 5.1.3. Add User defined pressure / as Manager . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 5.1.4. 3 Step pressure / as Manager. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 5.2. Add privileges to Custom User / as Manager . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 5.2.1. Select / Deselect All . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 5.2.2. Adj. pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 5.2.3. Adj. Post run time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 5.2.4. Change Pin Code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 5.2.5. Select unit type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 5.2.6. Run Screen Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 5.2.7. Screen saver . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 5.2.8. Performance data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
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English (EN)

5.3. How to use the optional privileges / as Custom User. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 5.3.1. Adjust pressure / as Custom User . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 5.3.2. Adjust post run time / as Custom User . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 5.3.3. Change Pin code for Custom User / as Custom User . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 5.3.4. Select unit type / as Customized User . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 5.3.5. Run the Screen Setup / as Customized User . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 5.3.5.1. Digital meters………………………………………………………………………………….. 30 5.3.5.2. Gauge meters…………………………………………………………………………………. 30 5.3.5.3. Graphic overview ( Always visible ) ……………………………………………………. 31 5.3.5.4. Change screen at standby………………………………………………………………… 31 5.3.6. Change screen saver / as Customized User . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 5.3.7. Performance data / as Customized User . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
6. Default User (Not Foamatic). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 6.1. Start the unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 6.2. Stop the unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
7. Auto – Automatic Cleaning (Only Foamatic). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40 7.1. Start a wash program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40 7.2. Pause a wash program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42 7.3. Stop a wash program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43 7.4. Setup – Quick guide / as Service (Only Foamatic) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44 7.4.1. Select Machine Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44 7.4.2. Add external I/O Modules (Only Foamatic Accessory / Add on) . . . . . . . . . . . . . . . . . . . . . . . . 45 7.4.3. Area Name – Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46 7.4.4. What is Inputs, Inputs available and their functionality . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46 7.4.5. Add Input – How to add Input signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47 7.4.6. What is Outputs, Outputs available and their functionality . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49 7.4.7. Add Output – How to add Output signals. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49 7.4.8. Remove Input or Output signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
7.4.8.1. Show I/O´s connected or in use (Foamatic) ……………………………………….. 52 7.4.9. Create wash program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57 7.4.10. Add Wash step . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58 7.4.11. Edit wash program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60 7.4.12. Delete wash program. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
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English (EN)

8. Manual – Manual cleaning (Only Foamatic) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66 8.1. Start manual cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66 8.2. Preset pressure buttons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67 8.3. Change preset pressure buttons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67 8.4. Stop manual cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
9. Manager . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72 9.1. Menu / as Manager . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73 9.1.1. Settings / as Manager . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73 9.1.2. Port Function / as Manager . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73 9.1.3. Foamatic / as Manager (Only Foamatic Units). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73 9.1.4. Users / as Manager (Not Foamatic Units) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73 9.1.5. Video / As Manager (Coming up) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74 9.1.6. Perform. Data / as Manager . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74 9.1.7. Network / as Manager . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74 9.1.8. Lock Machine. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74 9.1.9. Session Time Interval . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74 9.2. Manual / as Manager. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
10. Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78 10.1. Menu / as Service. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78 10.1.1. Settings / as Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
10.1.1.1. Preset pressure ……………………………………………………………………………. 79 10.1.1.2. Post run time ………………………………………………………………………………… 80 10.1.1.3. Dry run level …………………………………………………………………………………. 80 10.1.1.4. Accelleration Ramp ……………………………………………………………………….. 80 10.1.1.5. Startup Method (Flow) ……………………………………………………………………. 80 10.1.1.6. Startup Method (Pressure) ……………………………………………………………… 80 10.1.1.7. Quick Start……………………………………………………………………………………. 80 10.1.1.8. Auto Off ……………………………………………………………………………………….. 81 10.1.1.9. Auto Off Time………………………………………………………………………………… 81 10.1.1.10. Screen saver ………………………………………………………………………………… 81 10.1.1.11. Select unit type ( Metric / Imperial ) ………………………………………………….. 82 10.1.1.12. Clock / Date ………………………………………………………………………………….. 82 10.1.1.13. Time zone …………………………………………………………………………………….. 82 10.1.1.14. Name of products. (Only units with manual outlet)……………………………… 83
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English (EN)

10.1.1.15. Machine type (Only as Service)………………………………………………………….. 83 10.1.1.16. Select Brand (Only as Service) ………………………………………………………….. 84 10.1.1.17. Factory Settings (Only as Service) ……………………………………………………… 85 10.1.2. Port Function / as Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86 10.1.2.1. Add Input – How to add Input signals…………………………………………………… 86 10.1.2.2. What is Inputs, Inputs available and their functionality…………………………… 88 10.1.2.16. Add Output – How to add Output signals. …………………………………………….. 90 10.1.2.17. What is Outputs, Outputs avalible and their functionalty ………………………… 92 10.1.2.33. Remove Input / Output signals …………………………………………………………… 94 10.1.2.34. Output Current Detect / as Service……………………………………………………… 94 10.1.2.36. Area Valve Feedback Time / as Service ………………………………………………. 97 10.1.2.37. Program Finish Time / as Service……………………………………………………….. 98 10.1.3. Show I/O´s connected or in use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98 10.1.3.1. Tank Control (Not Foamatic)………………………………………………………………. 99 10.1.3.2. Tank Control Inverter (Not Foamatic) ………………………………………………….. 99 10.1.3.3. Input Port Display module …………………………………………………………………. 99 10.1.3.4. Output Port Display module……………………………………………………………… 100 10.1.3.5. Input Port State Inverter …………………………………………………………………. 100 10.1.3.6. Output Port State Inverter ……………………………………………………………….. 100 10.2. Foamatic / as Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101 10.2.1. Wash Programs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101 10.2.1.1. Create wash program ……………………………………………………………………… 101 10.2.1.2. Program PIN Code …………………………………………………………………………. 101 10.2.1.3. Set Program Pause Time ………………………………………………………………… 101 10.2.2. Wash Step / as Service. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102 10.2.3. Area Names / as Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102 10.2.4. Product Names / as Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103 10.2.5. Setup Detergent / as Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103 10.2.6. Flow Detect. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105 10.2.7. IO Modules / as Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105 10.2.8. Toggle Manual Valve / as Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106 10.2.8.1. Adjust the flowswitch on manual outlet………………………………………………. 106 10.3. Users / as Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107 10.3.1. Edit Manager or Custom User / As Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
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10.3.2. Add privileges to Manager / As Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108 10.3.2.1. Select / Deselect All……………………………………………………………………… 108 10.3.2.2. Port functions………………………………………………………………………………. 108 10.3.2.3. Software Upgrade………………………………………………………………………… 108 10.3.2.4. Factory Settings…………………………………………………………………………… 108 10.3.2.5. Video Menu (Coming up)………………………………………………………………. 109 10.3.2.6. Run Screen Setup ………………………………………………………………………. 109 10.3.2.7. Performance data ………………………………………………………………………… 109
10.3.3. Change Manager name / as Service. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109 10.3.4. Change Pin Code Manager / as Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110 10.4. Video / as Service (Coming up) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110 10.5. Performance Data / as Service. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111 10.5.1. Copy log files to USB / as Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111 10.6. Upgrade Software / as Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112 10.7. Network / as Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112 10.8. Lock Machine. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113 10.9. Session Time Interval . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114 10.10. Manual / as Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116 10.10.1.Manual mode graphic overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117 11. Info . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120 11.1. Where to find “Info” menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120 11.1.1. What kind of data to find in “Info” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120
11.1.1.1. Machine type ………………………………………………………………………………. 120 11.1.1.2. IP Address ………………………………………………………………………………….. 120 11.1.1.3. MAC Adress………………………………………………………………………………… 120 11.1.1.4. Serial Number……………………………………………………………………………… 120 11.1.1.5. Controller SW version…………………………………………………………………… 121 11.1.1.6. Modbus SW version …………………………………………………………………….. 121 11.1.1.7. Inverter SW version (MH / MP / BH / BP / BF4 / BF8)……………………….. 121 11.1.1.8. Inverter 1 version (BF16 / BF24 / BF32)………………………………………….. 121 11.1.1.9. Inverter 2 version (BF16 / BF24 / BF32)………………………………………….. 121 11.1.1.10. Inverter 3 version (BF24 / BF32) ……………………………………………………. 121 11.1.1.11. Inverter 4 version (BF32)………………………………………………………………. 121 11.1.1.12. On Time ……………………………………………………………………………………… 121
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11.1.1.13. Run Time ……………………………………………………………………………………. 122 11.1.1.14. Power ………………………………………………………………………………………… 122 11.1.1.15. Install time ………………………………………………………………………………….. 122 11.1.1.16. Clock/Date ………………………………………………………………………………….. 122 11.1.1.17. On Time ……………………………………………………………………………………… 122 11.1.1.18. Run Time ……………………………………………………………………………………. 122 11.1.1.19. Power ………………………………………………………………………………………… 122 11.1.1.20. Last Reset ………………………………………………………………………………….. 122 11.1.1.21. Reset button ……………………………………………………………………………….. 122
12. Error Log . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126 12.1. Error / Cause / Remedy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127
13. Upgrade Software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132 13.1. Software Upgrade Display Local with USB Flash Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132 13.1.1. Hardware needed to upgrade software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132 13.1.2. Download of software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132 13.1.3. Upgrade files and their functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133 13.1.4. Installation of the upgrades . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134 13.2. Upgrade Display Remote . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138 13.3. Software Upgrade using Wifi AP (Access point) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139 13.3.1. Show Total Counters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140 13.3.2. Show Trip Counters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141 13.3.3. Show Error Log . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141 13.3.4. Download Log- file. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 142 13.3.5. Firmware upgrade . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 142 13.4. Upgrade Inverter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145
14. Connect the unit to Hybrid 7 app . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148 14.1. Connect to account . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148 14.2. Disconnect from accounts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149
15. Connect the unit to Hybrid 7 Navigator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150 15.1. Connect to account . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150
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2. Description
This Software manual describes the operation of the Display Module and its User Interface (GUI).
2.1. Main menu
The Display Modules screen is a touch screen with a main menu divided in sections:

Custom User (page 20) : Press Custom User (Must be added) to start the unit. (Not on Foamatic) Default User (page 36) : Press Default User to start the unit. (Not Foamatic) Auto (page 40) : Press Auto to choose wash program / automatic cleaning. (Only Foamatic) Manual (page 66) : Press Manual to start manual cleaning (Only Foamatic) Manager (page 72) : Press Manager to set up time, date, parameters and unit variables. Service (page 78) : Press Service to set up time, date, settings, software upgrades, connections etc. Info (page 120) : Press Info to see machine type, software version, run time and installation time. Error Log (page 126) : Press error log to see the latest errors / warnings (up to 200 logs)

2.2. Navigation
The navigation goes through a series of screens and sub screens in a graphic user interface (GUI). Each menu consists of buttons that lead the user into the system’s functions and options. Some of the menus have more than 4 buttons or functions on the user interface. If this is the case, an arrow will appear to the right, giving the user the option to access the additional buttons and functions by pressing the arrows.

2.3. How to find the specific screen or sub screen

Below each picture in this software manual there is a path like in Windows Explorer to the specific screen or sub screen. It could look like this :

Main menuManagerMenuSettingsRightClick6…

Main menu Manager Menu Settings RightClick6 …

is the first main menu on the Display Module. is the button in the main menu. is a button on the 1 level sub screen. is a button on the 2 level sub screen. press right arrow 6 times to see this sub screen. something is shown in the illustration e.g it is active, change something etc.

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3. Symbols, buttons and icons

This is an introduction to the symbols, buttons and icons, that the user will encounter while using this unit.

1 234

56

7 8 9 10

19 20

Costum User

Wash Program 1, 00:12:35

21

22

11 12

13

14

15

16 17 18

1 Return – Step backward. 2 Azure – The unit is connected to Azure. 3 Wifi – The unit is connected to Wifi. 4 USB – The unit is connected to USB. 5 Release – The unit is not released. 6 Blocked – The unit is blocked. 7 Navigator – The unit is connected to the Navigator app. 8 Error indicator – Error on one of the pumps on a multi booster unit. (Only BF16 / BF24 / BF32) 9 Settings – Go to the settings menu. 10 Confirm – A choice, value etc 11 Current time – Clock / CET. 12 Disabled button – The button is inactive. 13 Green light frame – The unit is active / program is running. 14 Program name – On active program. (Only Foamatic) 15 Countdown time – On active program. (Only Foamatic) 16 Pause – The unit / program. (Only Foamatic) 17 Start – The unit / program after a pause. (Only Foamatic) 18 Stop – The unit / program. 19 Right arrow – Through menus with more than 4 buttons. 20 Left arrow – Through menus with more than 4 buttons. 21 Right arrow – Through more option menus with e.g more settings. 22 Left arrow – Through more option menus with e.g more settings.

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3.1. Symbols in regards to wash steps (Only Foamatic)
Here a view of the symbols used in wash steps are shown. For a guide how to use it See : “10.2.2. Wash Step / as Service” on page 102
.
Main menuManagerPINMenuFoamaticWashStepAddStepRightClick1Add
Activate Output: Is used to let the wash step/program activate an output of the Display Module, it could for example be a zone valve, active signal etc. When pressing this symbol a list of available output functions will appear. Deactivate Output: Is used to let the wash step / program deactivate an output. Always make sure outputs activated by previous symbol also is deactivated. The same list as for activating output will appear. Area valve feedback: Is used when a wash step / program should wait for a given signal before continuing. It could be a feedback signal from a zone valve telling that the zone is actually open or closed. Wait Time: Is used to place an adjustable pause in a wash step; the period of the pause is set when creating a wash program. An example could be the time between opening and closing a valve. Action Pause: Is a pause defined in the wash step; it could e.g be a short pause waiting for a valve to close.
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4. Password protection
The units has different kinds of password levels. To enable / disable or change PIN code protection, see permissions and how to make changes here below.
4.1. PIN Code for Custom User / as Manager
Log in as manager (By default: 6802) is required to enable / disable or change the “Custom Users” PIN codes. Custom User function / button is not available on Foamatic Units. The PIN code protection for the “Custom User” is optional to change it. Go to : “5.1.2. Add Pin Code to Custom User / as Manager” on page 22
4.2. PIN Code for Custom User / as Service
Log in here as Service is required to change the “Custom User” PIN Code. This is done the same way as : “4.1. PIN Code for Custom User / as Manager” on page 14 For “Service” password, please contact your supplier.
4.3. PIN Code for Default User / Not possible
Default User function / button is not available on Foamatic Units. The password protection and anything other than standard options for the “Default User” is not possible.
4.4. PIN Code for Auto / as Manager
Log in here as Manager (By default : 6802) is required to change the “Auto” PIN code. Auto function / button is only available on Foamatic Units. The password protection for the Auto / Automatic Cleaning button is optional. And as Manager it is possible to enable / disable or change the “Auto” password here : Press “X” to enable password protection.
MainmenuManagerPINMenuFoamaticWashProgramProgramPinCode
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Enter a 4 digits code.
MainmenuManagerPINMenuFoamaticWashProgramProgramPinCode…
Always remember to confirm password change with “ü” before pressing “Return”.
4.5. PIN Code for Auto / as Service
Log in here as Service is required to change the Auto PIN Code. The password protection for the Auto / Automatic Cleaning button is optional. For “Service” password, please contact your supplier. This is done the same way as : “4.4. PIN Code for Auto / as Manager” on page 14
4.6. PIN Code for Manual / Not possible
Manual function / button is only available on Foamatic Units with manual outlet. Password protection is not an options for “Manual”.
4.7. PIN Code for Manager / as Manager
Log in here as manager is required to change the Manager PIN code (By default : 6802). The password protection for the Manager button is required and cannot be disabled. Enter a 4 digits code.
MainmenuManagerPINMenuSettingsRightClick6…
To save selected settings, always remember to press “OK”, before “Return”. 15

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4.8. PIN Code for Manager / as Service
Log in here as Service is required to change the Manager PIN Code. For “Service” password, please contact your supplier. Edit PIN code / password.
MainmenuServicePINMenuUsersManager…
Enter a 4 digits code.
MainmenuServicePINMenuUsersManager…
To save selected settings, always remember to press “OK”, before “Return”.
MainmenuServicePINMenuUsersManagerPinCode-OK…
Always remember to confirm password change with “ü” before pressing “Return”. 16

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4.9. PIN Code for Service (Change not possible)
The password protection for the Service button is required and cannot be disabled or changed. If “Service” password is required, please contact your supplier.
4.10. PIN Code for Info (Not possible)
Info is available for all, password protection for the Info button is not an option.
4.11. PIN Code for Error Log (Not possible)
Error Log is available for all. Password protection for the Error Log button is not an option.
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5. Custom User
Info : Custom User function / button is not an option on Foamatic Units. If a “Custom User or Users” are added, they will be located before the Default User button in the main menu and can if preferred, be used the same way as Default User but with more privileges. If a user is deleted, the data will be indexed and remain in the system, however, it will not be linked to the actual name of the specific user as it will be anonymized. Press “Custom User”
Mainmenu…
5.1. Add a Custom User / as Manager
Log in here as Manager is required. (By default : 6802). The Users area in which, add, edit, and change of customized users are made. The Hybrid 7 system offers the opportunity to prevent unauthorized use of the system or to give individual user permissions to access and operate the unit. It is possible to add up 6 custom users, which could be assigned different rights to change system settings, or to see operation parameters directly linked to the cleaning process. Press the “Users” button.
MainmenuManagerPINMenu… 20

English (EN)

Press “Add” to add a new customized user.
MainmenuManagerPINMenuUsers… Info : Be aware that when copying an existing custom user, the username must be unique, but the Pin Code and settings can remain the same. Press “Default User” to add a new user. Press “Custom User” to add a new user with similar settings to eg. “Custom User”.
MainmenuManagerPINMenuUsersAdd…
5.1.1. Add a Customized Users name / as Manager
Press “Enter Name”.
1
MainmenuManagerPINMenuUsersEdit…
Apply a Name, Work no., Initials or like. Info : The “Custom Users” name cannot be changed after they have been added. If a different name / user is
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required, a new user must be created and a possibly unwanted user be removed.
MainmenuManagerPINMenuUsersEdit…
To save selected settings, always remember to press “Confirm”, before pressing “Return”.
5.1.2. Add Pin Code to Custom User / as Manager
Decide, if or not the new user should use a Pin Code (4 digits) to operate the system, to enable press “X”
1
MainmenuManagerPINMenuUsersEdit…
Add PIN code / password.
1
MainmenuManagerPINMenuUsersEdit…
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Enter a new 4 digits code.
MainmenuManagerPINMenuUsersEdit000…
To save selected settings, always remember to press “OK”, before “Return”.
MainmenuManagerPINMenuUsersEdit…
Always remember to confirm Pin Code change with “ü” before “Return”.
5.1.3. Add User defined pressure / as Manager
Log in here as Manager is required. (By default : 6802). Userdef. Pressure makes it possible to set 3 specific pressure settings for this Custom User, these settings will be unique for this user. Press “X” to enable user defined pressure adjustments.
MainmenuManagerPINMenuUsersAdd or Edit…
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Press “Set pressure”
MainmenuManagerPINMenuUsersAdd or Edit…
Set pressure by pressing up or down for Pressure 1, Pressure 2 and Pressure 3. Min.3 Bar and max 25 Bar.
MainmenuManagerPINMenuUsersAdd or Edit…
To save selected settings, always remember to press “Confirm”, before “Return”.
5.1.4. 3 Step pressure / as Manager
Log in here as Manager is required. (By default : 6802). By selecting 3 step pressure, the system uses one of the default pressure settings. The default for the user will be Pressure 1. Note : If Userdef. Pressure is enabled, it will show this preset e.g. Pressure 1. P1 = Pressure 1 P2 = Pressure 2 P3 = Pressure 3 Press “” 24

English (EN)

MainmenuManagerPINMenuUsersAdd or Edit…
Press P1, P2 or P3 for the preferred preset pressure.
MainmenuManagerPINMenuUsersAdd or Edit…
To save selected settings, always remember to press “Confirm”, before “Return”.
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5.2. Add privileges to Custom User / as Manager
Log in here as Manager is required. (By default : 6802). When setting up a custom user account, it is possible to allow the custom user extended options like, change of pressure, post run time, screen appearance and monitoring own Performance data etc. As Manager, it is possible to select all or to select individual functions and features. For further information about the different options, please refer to the individual functions, described elsewhere in this manual.
MainmenuManagerPINMenuUsersAdd or EditRightClick1…
To save selected settings, always remember to press “Confirm”, before “Return”.
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5.2.1. Select / Deselect All
Will give or remove the user all the privileges below for this Custom User only.

See more : “5.3. How to use the optional privileges / as Custom User” on page 28

5.2.2.

Adj. pressure
Makes it possible for the Custom User to adjust their own preset pressure buttons. Min. 3 Bar and Max 25 Bar.

See more : “5.3.1. Adjust pressure / as Custom User” on page 28

5.2.3.

Adj. Post run time
Make it possible for the user to change the time interval from the flow switch, if it detects no flow until the pump stops. Min. 5 sec. and max. 60 sec.

See more : “5.3.2. Adjust post run time / as Custom User” on page 29

5.2.4. Change Pin Code
Make it possible for the user to change their own Pin code.

See more : “5.3.3. Change Pin code for Custom User / as Custom User” on page 29

5.2.5. Select unit type
Make it possible for the user to select the unit type. ( Metric / Imperial )

See more : “5.3.4. Select unit type / as Customized User” on page 29

5.2.6. Run Screen Setup
Make it possible for the user to change their screen setup and look.

See more : “5.3.5. Run the Screen Setup / as Customized User” on page 30

5.2.7. Screen saver
Make it possible for the user to change their screen saver.

See more : “5.3.6. Change screen saver / as Customized User” on page 31

5.2.8.

Performance data
Make it possible for the user to see the performance for All users, a specific customized User or Default User.

See more : “5.3.7. Performance data / as Customized User” on page 32

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5.3. How to use the optional privileges / as Custom User
Settings / privileges available are managed by “Manager” or “Service”. See : “5.2. Add privileges to Custom User / as Manager” on page 26
5.3.1. Adjust pressure / as Custom User
Press “Settings”
MainmenuCustomUser…
Press up or down arrow until the desired pressure is reached. Minimum 3 Bar and maximum 25 Bar.
MainmenuCustomUserSettings…
To save selected settings, always remember to confirm with “ü” before “Return” to mainpage.
MainmenuCustomUser…
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5.3.2. Adjust post run time / as Custom User
Press up or down arrow until the desired setting is reached. Min. 5 sec. and max. 60 sec.
MainmenuCustomUserSettingsRightClick1…
To save selected settings, always remember to confirm with “ü” before “Return” to mainpage.
5.3.3. Change Pin code for Custom User / as Custom User
Enter a new 4 digits code.
MainmenuCustomUserSettingsRightClick2…
5.3.4. Select unit type / as Customized User
Select unit type for Pressure and temperature. SI Metric – Bars / Celcius or Imperial Gallons / Fahrenheit.
MainmenuCustomUserSettingsRightClick3…
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5.3.5. Run the Screen Setup / as Customized User
Make it possible for the user to change their screen setup and look. The user can on this screen enable or disable 3 settings / views.
MainmenuCustomUserSettingsRightClick4…
To save selected settings, always remember to confirm with “ü” before “Return” to mainpage.
5.3.5.1. Digital meters
Is the first screen with digital meters shown when the unit is activated by “Custom User” or “Default User”.
MainmenuCustomUser
5.3.5.2. Gauge meters
Is the second screen (Right Click) Gauge digital meters shown when the unit is activated by “Custom User”.
MainmenuCustomUserRightClick1…
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5.3.5.3. Graphic overview ( Always visible )
If all “Active Screen Setup” is disabled, this graphic overview will always be visible.
MainmenuCustomUserRightClick2…
5.3.5.4. Change screen at standby
It shows session data when the pump stops running and the unit is activated by “Custom User”. When the pump starts again it will switch back. Session data will be stored between start and stop of the unit.
MainmenuCustomUserRightClick2″Popup”…
5.3.6. Change screen saver / as Customized User
Change the amount of time that elapses before the screen saver starts. When you press 10, 20 or 30 minutes and an option to change the type of screen saver becomes available.
MainmenuCustomUserSettingsRightClick5…
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5.3.7. Performance data / as Customized User
Performance Data can either be displayed as totals for the unit or for the individual user who has logged in. Manager will have access to all Performance Data, while as an individual User the access will be limited to see the data that has been logged while been logged in, i.e., Users own data. The system show Run time, Water Temperature and Power consumption.
MainmenuCustomUserSettingsRightClick6…
Press e.g. “All Users”
MainmenuCustomUserSettingsRightClick6Data…
Read data
MainmenuCustomUser Set tingsRightClick6Data A llUsers…
Press “Return” to go back to Mainmenu. 32

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6. Default User (Not Foamatic)
Default User is the lowest level of user, it secures that the unit is always ready for use. So it has no password and the user cannot change any settings only run the unit.
6.1. Start the unit
To start the unit and / or enable manual cleaning. Press “Default User” button in main menu.
Mainmenu
Manual cleaning is now active and will start running when there is flow. The unit can use either “Startup Method (Flow)” on page 80 or “Startup Method (Pressure)” on page 80 To see more data on the running unit, press “right arrow”.
MainmenuDefaultUserRightclick1
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6.2. Stop the unit
To stop the unit, press stop.
Mainmenu
After pressing the stop button, the green indication will disappear.
Mainmenu
It is now possible to select another function or start the unit again.
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7. Auto – Automatic Cleaning (Only Foamatic)
Start and stop of automatic cleaning wash programs.
7.1. Start a wash program
Press “Auto” in main menu.

Mainmenu
The Auto button in main window can be password protected. If so, a numeric keypad will appear. To enable / disable or change the “Auto” PIN Code see : “4.4. PIN Code for Auto / as Manager” on page 14
Enter the correct code.

Mainmenu Auto…
Press button, for the required automatic wash program and it will start running right away.

Wash Program
1

Wash Program
2

Wash Program
3

Mainmenu AutoPIN…
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Together with the name of the active wash program, pressure, product, area and remaining time is shown in the white bar. When the first wash step is done, the next step will automatically start up. This will continue until the entire wash program has been completed or until the pause or stop button is activated or an error.
Wash Program 1

Mainmenu AutoPINWashProgram1…
When you press the return button the active wash program will light up green until the program is done. The information text below will display: which program is running.

Start Wash Program

Wash Program
1

Wash Program
2

Wash Program
3

Wash Program 1, 00:01:28 Mainmenu AutoPIN…
When you press the return button again Auto will light up green until the program is done.

Mainmenu

PWash Program 1, 00:01:28

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7.2. Pause a wash program
Manual Cleaning is inactive until automatic wash program is done. Pause a wash program When a wash program is active the screen will look like this. To pause a program press the pause button, the start button will appear to indicate that the unit is on pause. All valves are closed and the pause time out initiated. This time out as default set to 10 minutes, but can be adjusted, see “10.2.1.3. Set Program Pause Time” on page 101
Wash Program 1
MainmenuAutoWash Program 1…
To restart the program – press the start button. The pause button will re- appear, and the program will continue from the washstep where it was paused.
Wash Program 1
/MainmenuAutoWash Program 1…
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7.3. Stop a wash program
To stop an ongoing wash program press the stop button.
Wash Program 1
MainmenuAutoWash Program 1…
After pressing the stop button, the green indication will disappear. It is now possible to select another program or reactivate the same program again.
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7.4. Setup – Quick guide / as Service (Only Foamatic)
Below is a quick guide for “Service” to setup the new Foamatic unit.
7.4.1. Select Machine Type
Press “Foamatic”
MainmenuServicePINMenulSettingsRightClick6
And then the right arrow to see all the machine types available.

MainmenuServicePINMenulSettingsRightClick6

Machine type are defined on the identification plate. More about this in the Direction for Use manual 110009190 / 110009193.

M/S: A: 2/3: I: M:

M: Mainstation / S: Satellite Automatic Number of products I/O Modules Manual Block

The selected machine type is highlighted with a green frame.

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7.4.2. Add external I/O Modules (Only Foamatic Accessory / Add on)
If external I/O Modules have been purchased, they need connection to the Display Module. Log in here as Service is required.
Press the “IO Module” button.
MainmenuServicePINMenuFoamatic
Press the arrow up to add 1 or 2 external I/O Moduls. And then Confirm the number of modules.
. MainmenuServicePINMenuFoamaticIOModules…
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7.4.3. Area Name – Setup
Naming, the different areas connected to the unit. (Min. 1 Max. 32 Areas).
MainmenuSer vicePIN MenuFoamatic A reaName
Enter the new name e.g. “Production 1” and Confirm. (Character limit 1/16).
MainmenuSer vicePIN MenuFoamatic A reaName
7.4.4. What is Inputs, Inputs available and their functionality
Input signals are in general electrical signals given to the unit to achieve a given behaviour, for example, start wash program, warning or error. For more about the different kinds of inputs and how to make them follow the next steps. Maximum number of Input is 48 (Standard 1 x IO and 2 x IO modules added.(Accessories) See : “10.1.2.2. What is Inputs, Inputs available and their functionality” on page 88
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7.4.5. Add Input – How to add Input signals
To add functionality to the Display Module, inputs are needed. Press the “Add Input” button.
.
MainmenuManagerOrServicePINMenuPortFunctions…
Press the input required e.g. “Lance Empty” button. .
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Mainmenu Manager Or Ser vicePIN MenuPor tFunctions AddInput…
Press the function e.g. “Product A” button.
Mainmenu Manager Or Ser vicePIN MenuPor tFunctions AddInput LanveEmpt y…
Press the required port for input.
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.
Mainmenu Manager Or Ser vicePIN MenuPor tFunctions AddInput LanveEmpt y…
Select Input e.g. Port Module -1 by pressing the one of your choice. (“DI – 1” means Digital Input no.1) and outputs (“DO – 1” means Digital Output no.1) The standard unit has input port 1 and up to 16. To add more ports 2 external IO Modules can added. (Accessory) Each external module will add 16 more ports.
7.4.6. What is Outputs, Outputs available and their functionality
Output signals is used to indicate a given behaviour or state, to another control, light tower etc. could for eg. be system active or program finished. See : “10.1.2.17. What is Outputs, Outputs avalible and their functionalty” on page 92
7.4.7. Add Output – How to add Output signals.
To add functionality to the Display Module, Outputs is needed. Press the “Add Output” button.
.
MainmenuManagerOrServicePINMenuPortFunctions…
Press the output required e.g. “System Ready” button.
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Mainmenu Manager Or Ser vicePIN MenuPor tFunctions AddOutput…
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Mainmenu Manager Or Ser vicePIN MenuFoamatic AddOutput…
Press the required port for output.
.
Mainmenu Manager Or Ser vicePIN MenuPor tFunctions AddOutput…
Select Output e.g. Port Module -1 by pressing the one of your choice. (“DI – 1” means Digital Input no.1) and outputs (“DO – 1” means Digital Output no.1) The standard unit has input port 1 and up to 16. To add more ports 2 external IO Modules can added. (Accessory) Each external module will add editional 16.
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7.4.8. Remove Input or Output signals
Press the “Remove Input” or “Remove Output” button.
.
MainmenuManagerOrServicePINMenuPortFunctions…
Note : The “Remove Input” and “Remove Output” will only be visible when a input or output had been added. (Here marked with yellow boxes.) Press on the button with the Input / Output to remove.
.
MainmenuManagerOrServicePINMenuPortFunctionsRemoveInPutOrOutput…
7.4.8.1. Show I/O´s connected or in use (Foamatic)
Af graphical overview of which I/Os are connected to the Display Module and in use, can be shown by pressing “Right Arrow” in this subscreen MainmenuManagerOrServicePINMenuPortFunctions.
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To see graphic overview go to :
.
MainmenuManagerOrServicePINMenuPortFunctions…
When clicking the “Right Arrow” a sequal of sub screens acure with an overview of inputs (“DI – 1” means Digital Input no.1) and outputs (“DO – 1” means Digital Output no.1) in use or active is marked with a green diode. The sub screens will appear in this order:
7.4.8.1.1. Output Port State Display module,
This is the standard outputs.
MainmenuManagerOrServicePINMenuPortFunctionsRightClick1…
7.4.8.1.2. IO – Module Input Port State – 1/2,
This is the first 8 inputs (1-8) from the internal IO Module.
MainmenuManagerOrServicePINMenuPortFunctionsRightClick2…
7.4.8.1.3. IO – Module Input Port State – 2/2,
This is the last 8 inputs (9-16) from the internal IO Module. 53

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MainmenuManagerOrServicePINMenuPortFunctionsRightClick3…
7.4.8.1.4. IO – Module_2 Input Port State – 1/2,
This is the first 8 inputs (1-8) from the external IO Module. (Only as Accessory)
MainmenuManagerOrServicePINMenuPortFunctionsRightClick4…
7.4.8.1.5. IO – Module_2 Input Port State – 2/2,
This is the last 8 inputs (9-16) from the external IO Module. (Only as Accessory)
MainmenuManagerOrServicePINMenuPortFunctionsRightClick5…
7.4.8.1.6. IO – Module_3 Input Port State – 1/2,
This is the first 8 inputs (1-8) from the external IO Module. (Only as Accessory) 54

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MainmenuManagerOrServicePINMenuPortFunctionsRightClick6…
7.4.8.1.7. IO – Module_3 Input Port State – 2/2,
This is the last 8 inputs (9-16) from the external IO Module. (Only as Accessory)
MainmenuManagerOrServicePINMenuPortFunctionsRightClick7…
7.4.8.1.8. IO – Module Output Port State – 1/2,
This is the first 8 outputs (1-8) from the internal IO Module. (Only as Accessory)
MainmenuManagerOrServicePINMenuPortFunctionsRightClick8…
7.4.8.1.9. IO – Module Output Port State – 2/2,
This is the last 8 outputs (9-16) from the internal IO Module. 55

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MainmenuManagerOrServicePINMenuPortFunctionsRightClick9…
7.4.8.1.10. IO – Module_2 Output Port State – 1/2,
This is the first 8 outputs (1-8) from the external IO Module. (Only as Accessory)
MainmenuManagerOrServicePINMenuPortFunctionsRightClick10…
7.4.8.1.11. IO – Module_2 Output Port State – 2/2,
This is the last 8 outputs (9-16) from the external IO Module. (Only as Accessory)
MainmenuManagerOrServicePINMenuPortFunctionsRightClick11…
7.4.8.1.12. IO – Module_3 Output Port State – 1/2,
This is the first 8 outputs (1-8) from the external IO Module. (Only as Accessory) 56

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MainmenuManagerOrServicePINMenuPortFunctionsRightClick13…
7.4.8.1.13. IO – Module_3 Output Port State – 2/2,
This is the last 8 outputs (9-16) from the external IO Module. (Only as Accessory)
MainmenuManagerOrServicePINMenuPortFunctionsRightClick13…
7.4.9. Create wash program
Press the “Wash Program”.
.
MainmenuManagerOrServicePINMenuFoamatic
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Press the “Add Program” button.
MainmenuManagerOrServicePINMenuFoamaticWashProgram
Press the “Enter Name” field.
Type in the desired name in for the wash program. Only standard characters and numbers are accepted for the name. It is required for a wash program to have a name, so this field cannot be left blank. The program name can hold a maximum of 16 characters. When done press right arrow.
7.4.10. Add Wash step
Press the “Add” (Wash Step).
MainmenuServicePINMenuFoamaticWashProgramNameRightClick1…
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Select Wash Step eg. “Rinse” to add it to the wash program.
MainmenuManagerOrServicePINMenuFoamatic…
Press time field and press arrow up / down to Set Step Time. Set Step Time: is the time for wait step time in wash step setup, normally the time the wash step will run. For example the time for rinsing, the maximum time is 166 minutes and 36 sec (9999 sec).
Press arrow up / down to set Step Pressure. Pressure: Select the desired pressure for the current wash step. Pressure is only visible if the wash step support pressure control, and do not include an activate/deactivate product valve step action, under these circumstance, pressure is set to max (15 bar), for optimal function of the injector
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system.. Select Step Area: select which areas that will be activated during wash step. Only enabled if wash step includes an activate / deactivate Area valve action. Only one of the five needs to be set but all five can be set. More about area go to : “10.1.2.11.11. Area Valve Feedback (Only Foamatic)” on page 88
MainmenuManagerOrServicePINMenuFoamaticRightClick1
7.4.11. Edit wash program
Press the “Edit Program” button.
MainmenuManagerOrServicePINMenuFoamaticWashProgram
Press the wash program needed to be edited. 60

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Wash Program
1

Wash Program
2

Wash Program
3

.
MainmenuManagerOrServicePINMenuFoamaticWashProgramEditProgram
Select Wash Step e.g. “Rinse” to add it to the wash program.

MainmenuServicePINMenuFoamaticWashProgramEditProgramWashProgram1
Press “Wash Program” to change name. Confirm changes “ü” Edit the program wash steps.
MainmenuManagerOrServicePINMenuFoamaticWashProgramEditProgram WashProgram1RightClick1
Press the Wash Step that need editing. Add, Delete, Insert or Edit wash step. Confirm changes “ü”.
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7.4.12. Delete wash program
Press the “Edit Program” button.

MainmenuManagerOrServicePINMenuFoamaticWashProgram
Press the wash program needed to be deleted. By pressing e.g. “Wash Program 1” button, it will be deleted immediately.

Wash Program
1

Wash Program
2

Wash Program
3

.
MainmenuManagerOrServicePINMenuFoamaticDeleteProgram

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D
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Manual
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Press up or down arrow until the desired setting is reached. Minimum 7 Bar and Maximum 15 Bar.
MainmenuManual15BarSettings…
To save selected settings, always remember to press “Confirm”, before “Return”.
MainmenuManual15BarSettings…
The adjusted pressure will be stored for the next manual cleaning and on all user levels.
MainmenuManual15BarSettings… MainmenuManual15BarSettingsConfirm…
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8.4. Stop manual cleaning
Press the stop button and green indication will disappear.

Auto

Manual

Manager

Service

Mainmenu
It is now possible to select another function or reactivate the same function again.

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E
70

Manager
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9.1.5. Video / As Manager (Coming up)
Video instructions to come – not yet available.
9.1.6. Perform. Data / as Manager
Performance Data logged in as manager, is very similar to Performance Data logged in as Service. More and how to use it go to : “5.3.7. Performance data / as Customized User” on page 32
9.1.7. Network / as Manager
Network menu for the manager, is very similar to Network as Service. For more and how to use it go to “10.7. Network / as Service” on page 112
9.1.8. Lock Machine
Lock Machine logged in as manager, is very similar to Lock Machine logged in as Service. To se complete menu and how to use it go to “10.8. Lock Machine” on page 113
9.1.9. Session Time Interval
Session Time Interval logged in as manager, is very similar to Session Time Interval logged in as Service. To se complete menu and how to use it go to “10.9. Session Time Interval” on page 114
9.2. Manual / as Manager
The Manager test mode (Manual) is a place to test if the setup of the unit is as required. For more and how to use it go to “10.10. Manual / as Service” on page 116
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F
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Service
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10.1.1.2. Post run time
This time interval is the time from the flow switch detects no flow until the pump stops. Min. 5 sec. and Max. 60 sec.
10.1.1.3. Dry run level
Minimum Dry run level that the unit requires to run. Min. 0.5 Bar and Max. 4 Bar.
10.1.1.4. Accelleration Ramp
The time it takes for the pump to accelerate from standing still until maximum speed is achieved (unregulated). Min. 3 sec. and Max. 10 sec.
MainmenuManagerOrServicePINMenuSettingsRightClick2…
10.1.1.5. Startup Method (Flow)
As standard, the units factory setting for Startup method is Flow. For Startup method “Pressure” see: “10.1.1.6. Startup Method (Pressure)” on page 80
FLOW start, the pump will start as soon as the flowswitch detects a steady flow above: 2 L/min (Factory default setting), through the pipe system. The pump will then run until the flow is cut off or gets below 1.5 l/min. It is possible to set a postrun time, that allows the pump to continue to run for a selected amount of seconds, even without any flow detected. If the flow is re- established during postrun time, the pump will continue to run. It is possible to adjust postrun time, see: “10.1.1.2. Post run time” on page 80
10.1.1.6. Startup Method (Pressure)
PRESSURE start, the unit will start when the pressure sensor detects a system pressure below the setpoint “Start pressure” and will remain running as long as the flow switch detects a flow in the system ­ the above mentioned “Postrun time” will apply to the pressure start method as well. It is possible to adjust the start pressure using the arrows up or down ­ the value can be set between 3 and 15 bar.
10.1.1.7. Quick Start
When the unit is in Flow start mode, it is possible to select “Quick Start” this function will when activated, monitor how the pressure is in the system and if it is dropping. And if so start the pump if the conditions are met eg. Level: 5 bar/second. 80

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MainmenuManagerOrServicePINMenuSettingsRightClick2…
10.1.1.8. Auto Off
If Auto Off is enabled (Green), the system will leave Standby mode and enter Off mode after a given time. If the system is protected by a Pin, this code must be entered before the unit will be able to start again. The time before entering Off mode can be set between 5 and 60 minutes, using the Up and Down arrows.
10.1.1.9. Auto Off Time
If Auto Off is disabled, the system will remain in Standby mode and can be started at any given time. In this mode, Pin code will have no effect unless the stop button is pressed.
MainmenuManagerOrServicePINMenuSettingsRightClick3
10.1.1.10. Screen saver
Set time for the screen saver. And choose if the screen saver should show H7 (Robot), Logo or Clock when activated.
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MainmenuServiceOrManagerPINMenuSettingsRightClick4
10.1.1.11. Select unit type ( Metric / Imperial )
Select unit type of measure. Pressure and temperature. SI Metric – Bars / Celcius or Imperial Gallons / Fahrenheit.
MainmenuServiceOrManagerPINMenuSettingsRightClick5
10.1.1.12. Clock / Date
Select Clock and date by pressing
10.1.1.13. Time zone
Select the units time zone. .
MainmenuServiceOrManagerPINMenuSettingsRightClick5
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10.1.1.14. Name of products. (Only units with manual outlet)
Select product eg. “Product A” to change it. Write the new name and confirm.

MainmenuServicePINMenuSettingsRightClick6

10.1.1.15. Machine type (Only as Service)
Machine type are defined on the identification plate. More about this in the Direction for Use manual. See : “Available manuals for these units:” on page 2 Change booster type will reset unit to factory settings. This may take a few minutes. Press OK to Confirm or Cancel to reject.

First choose the series and then the specific unit, found on your identification plate. It is important that they always match ! The selected machine type is highlighted with a green frame.

Mainstation :

M: H/P: 4: 2:

M: Mainstation H: Hybrid / P: Pegasus 4 = Number of Users 2 = Number of products

Single Booster :

B: H/P/F: 4/7/8:

B: Booster H: Hybrid / P: Pegasus / F: Floor 4 = Number of Users

Multi Booster :

B: F: 16/24/32:

B: Booster F: Floor 16 = Number of Users

Foamatic :

M/S: A: 2/3: I: M:

M: Mainstation / S: Satellite A: Automatic 2: Number of products I: I/O Moduls M:Manual Block

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To change it: Press Mainstation: To choose one of the mainstation units available. MH42, MP42 Press Single Booster : To choose one of the single booster units available. BH4, BH7, BP4, BF4, BF8 Press Multi Booster : To choose one of the multi booster units available. BF16, BF24, BF32 Press Foamatic : To choose one of the Foamatic units available. MA2, MA3, MA2M, MA3M, MA2I, MA3I, MA2IM, MA3IM SA2I, SA3I, SA2IM, SA3IM,
10.1.1.16. Select Brand (Only as Service)
As “Service” it is possible to switch the graphic user interface (GUI) between Nilfisk or Ecolab.
MainmenuServiceMenuSettingsRightClick9…
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10.1.1.17. Factory Settings (Only as Service)
All customer settings will be lost when a reset is completed, so when pressing this button a pop-up will appear and ask you to confirm this reset.
Reset Inverter
MainmenuServiceMenuSettingsRightClick9ResetDisplayModule…
10.1.1.17.1. Reset Display module
Reset of the Display Module Software. Reset Inverter
MainmenuServiceMenuSettingsRightClick9ResetInverterSoft…
10.1.1.17.2. Reset Inverter Soft :
Reset of the Inverter Software Manual / as Service
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10.1.2. Port Function / as Service
In the Port function area it is possible to Add, Remove I/O’s and select predefined functions, to manage ports and monitor and the status of all I/O’s (Input / Output). And make it possible to interact with 3rd. part equipment. Press the “Port Functions” button.
MainmenuManagerOrServicePINMenu…
10.1.2.1. Add Input – How to add Input signals
To add functionality to the Display Module, inputs are needed. Press the “Add Input”.
. MainmenuManagerPINMenuPortFunctions… Info : Only avalible on Foamatic Units are : Output Current Detect see : “10.1.2.34. Output Current Detect / as Service” on page 94 Area Valve Time see : “10.1.2.36. Area Valve Feedback Time / as Service” on page 97 Program Finish Time see : “10.1.2.37. Program Finish Time / as Service” on page 98
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10.1.2.1.1. Input Port Function
Press the input required eg. “Lance Empty” button.
Mainmenu Manager Or Ser vicePIN MenuPor tFunctions AddInput…
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10.1.2.2. What is Inputs, Inputs available and their functionality
Inputs are in general electrical signals given to the unit to achieve a given behaviour, eg. Start wash program, a warning or an error.

10.1.2.3.3. Start Program (Only Foamatic)
The Wash Program attached to this function will start when input is activated.

10.1.2.4.4. Stop Program (Only Foamatic)
When this input function is activated, the Wash Program(s) attached to this function will stop.

10.1.2.5.5.

Pause Program (Only Foamatic)
When this input function is activated, the Wash Program(s) attached to this function will be paused. If wash program is not started again within the pause time out, the wash program will stop.

10.1.2.6.6.

Release Program (Only Foamatic)
When this input function is activated, This signal must be there for the wash program to start, it can be removed again after the start without the wash program stopping.

10.1.2.7.7.

Release Hold Program (Only Foamatic)
If this input is activated, The wash program(s) can only start if the input is active. If input signal is removed during wash program run, the wash program will stop.

10.1.2.8.8.

Lance Empty
Makes it possible for the Display Module to make an error when the product can of a specific product is empty. This error will prevent the unit from being started. Input can be either Product A, B, C or Global. Global mean that it don’t pay attention to which can is empty. Must be connected to a level switch.

10.1.2.9.9.

Lance Low
Warning that indicates that the level in the product can of a specific product is getting critical. If this is activated the program running, will run to the end, but a new program cannot be started. Input can be either Product A, B, C or Global. Global means that the it doesn’t pay attention to which can is empty. Must be connected to a level switch.

10.1.2.10.10. External Error (Only Foamatic)
Function to let an external source generate an error, for example a booster error signal.

10.1.2.11.11. Area Valve Feedback (Only Foamatic)
Input if used in a wash step. If this feedback signal does not arrive within the time set in “Area valve feedback time”, an error occurs.

10.1.2.12.12. Release
If this input is activated, it is a release for the entire machine. This signal is required in order for the machine to run, regardless of whether it is a wash program or manual. If removed it stops the machine.

10.1.2.13.13. Blocked
If this input is activated, the unit is blocked all the time the signal are there and the unit will not run until the signal are gone.

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10.1.2.14.14. Safety active (Only Foamatic)
Could be used to indicate a safety error, coming from an external component.
10.1.2.15.15. Analog (Not Foamatic)
Analog Port Function enables the possibility to connect a flow switch or set the output pres sure from the pump remotely.
If “Lance Empty” eg. is chosen, then follow the steps to make the setup as preferred. Press the required product eg. “Product A” button or “Global” if the unit should monitor all lances / products.
Mainmenu Manager Or Ser vicePIN MenuPor tFunctions AddInput LanceEmpt y…
Press the required port for input. Info: Foamatic has up to 48 inputs (Standard 1 x IO (16) + 2 x IO (16+16) modules if added.(Accessories) DI : Digital Inputs (6 is Located in the Display Module). AI : Analog Input (2 is Located in the Display Module and 1 is located in the Inverter) PFI : Potential Free Input (4 is located in the Inverter). GPI : General Purpose Input (4 is located in the Inverter).
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Mainmenu Manager Or Ser vicePIN MenuPor tFunctions AddInput LanceEmpt y…
10.1.2.16. Add Output – How to add Output signals.
To add functionality to the Display Module, Outputs is needed. Press the “Add Output” button.
.
MainmenuManagerOrServicePINMenuPortFunctions…
Output Current Detect see : “10.1.2.34. Output Current Detect / as Service” on page 94 Area Valve Time see : “10.1.2.36. Area Valve Feedback Time / as Service” on page 97 Program Finish Time see : “10.1.2.37. Program Finish Time / as Service” on page 98
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Press the output required eg. “System Ready” button.
Mainmenu Manager Or Ser vicePIN MenuFoamatic AddOutput…
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10.1.2.17. What is Outputs, Outputs avalible and their functionalty
Output signals is used to indicate a given behaviour or state, to another control, light tower etc. could for eg. Be system active or program finished.
10.1.2.18.18. Area Valve (Only Foamatic)
Used for adding Area valves to the installation.
10.1.2.19.19. Program Active (Only Foamatic)
Output activated when the related wash program(s) is running.
10.1.2.20.20. Program Finish (Only Foamatic)
Activated when the related wash program(s) is ended. If a program is stopped when running, this signal will not be activated.
10.1.2.21.21. System Active
Output activated when the unit is running or standby.
10.1.2.22.22. System Not Active (Only Foamatic)
Output indicates that the system is Not Active, not running or in standby and no wash program is active.
10.1.2.23.23. System Ready (Only Foamatic)
Output indicates that the system is ready to run, no errors is currently pending.
10.1.2.24.24. Manual Cleaning (Only Foamatic)
Activated when manual cleaning is activated.
10.1.2.25.25. Running
Activated when pump is running.
10.1.2.26.26. Not Running
Activated when pump is NOT running.
10.1.2.27.27. Error
Output signal activated when an error is detected in the system, could be low inlet pressure, no communication etc.
10.1.2.28.28. No Error (Only Foamatic)
Output signal activated when there is no error detected in the system.
10.1.2.29.29. Stopped
Activated when system is stopped, could be when stop button is pressed.
10.1.2.30.30. External Release (Only Foamatic)
Ouput activated when the related program is released via the release input function. This to indicate to an external source that the program may/can be started.
10.1.2.31.31. Hot Water Valve (Only Foamatic)
Hot water valve enables the use of both hot and cold water. To use this function a valve for switching between hot and cold water, must be installed. 92

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10.1.2.32.32. Delayed Start
Delayed Start is typically used when the startup of the pump needs to be delayed allowing e.g., a pre-pressure pump to start, before the unit itself starts up. Select Delayed Start and select the desired output port DO 1 to 9 or RL 1 or 2 using the terminal blocks on the PCB at the Display Module. To set the required time go to Settings, here the Delayed Start menu point appears then the function is selected, and a port is assigned. The delay time can be set between 1 to 10 sec. Info: Foamatic has up to 48 Outputs (Standard 1 x IO (16) + 2 x IO (16+16) modules if added.(Accessories) Press the required port for output. DO : Digital Outputs (9 is Located in the Display Module). RL : Relays (2 is located in the Display Module). DO : Digital Outputs (2 is Located in the Inverter). RL: Relays (2 is located in the Inverter).
Mainmenu Manager Or Ser vicePIN MenuPor tFunctions AddOutput…
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10.1.2.33. Remove Input / Output signals
Press the “Remove Input” or “Remove Output” button.
.
MainmenuManagerOrServicePINMenuPortFunctions…
Note : “Remove Input” and “Remove Output” will only be active when an input or output has been added. Press on the button with the Input / Output to remove.
.
MainmenuManagerOrServicePINMenuPortFunctionsRemoveInPutOrOutput…
10.1.2.34. Output Current Detect / as Service
The function measures a current consumption of an output eg. Rinse Valve. And if the current is below or above the specified preset range, an error occurs. Press eg. “Output Current Detect” button.
. MainmenuManagerPINMenuPortFunctions… 94

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Press eg. “Rinse Valve” button.
MainmenuServicePINMenuPortFunctionsOutputCurrentDetect… Press the “X” button to set minimum current.
. MainmenuServicePINMenuPortFunctionsOutputCurrentDetectRinseValve…..
MainmenuManagerOrServicePINMenuSettings
Press up or down arrow until the desired minimum settings is reached. Minimum 10 mA and maximum. 700 mA.
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ServiceMenuFoamatic
Press “X” Press up or down arrow until the desired setting is reached. Min. 50 mA and max 800 mA. Press “Confirm” to approve and store.
10.1.2.35.35. Port current detection delay / as Service
This function is a specific time delay that the system must wait before it measures minimum / maximum Current set in Output Current Detect. Is used to prevent the peek at startup. Press eg. “Output Current Detect” button.
. MainmenuManagerPINMenuPortFunctions… Press arrow below to set port current deception delay.
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Press up or down arrow until the desired time / sec. For the delay is reached. And press “Return”.
. MainmenuServicePINMenuPortFunctionsOutputCurrentDetectRightClick1…
10.1.2.36. Area Valve Feedback Time / as Service
Used if in a washstep you use the function called “Area valve feedback”, if this feedback signal does not arrive within the time set in “Area valve feedback time”, an error occurs. Press “Area Valve Feedback Time” button.
. MainmenuManagerPINMenuPortFunctions… Press up or down arrow until the desired amount of sec. For the feedback time is reached. Min. 3 – Max. 30 Sec. Press “Confirm” to approve and store.
. MainmenuServicePINMenuPortFunctionsAreaValveFeedbackTime…
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10.1.2.37. Program Finish Time / as Service
If an output is set to “program finish” port output remains high until a new program is started, unless “program finish time” is activated, then it will be high for the period set. Min. 1 – Max. 10 Sec, after which it will go low again Press “Area Valve Feedback Time” button.
. MainmenuManagerPINMenuPortFunctions… Press up or down arrow until the desired amount of seconds are reached. Press “Confirm” to approve and store.
. MainmenuServicePINMenuPortFunctions…
10.1.3.Show I/O´s connected or in use
Af graphical overview of which I/Os are connected to the Display Module and in use, can be shown by pressing “Right Arrow” in this subscreen MainmenuManagerOrServicePINMenuPortFunctions. To see graphic overview go to :
. MainmenuManagerPINMenuPortFunctions… 98

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When clicking the “Right Arrow” a sequal of subscreens acure with an overview of inputs (“DI – 1” means Digital Input no.1) and outputs (“DO – 1” means Digital Output no.1) in use or active is marked with a green diode. The subscreens will apperer in this order:
MainmenuManagerOrServicePINMenuPortFunctionsRightClick1…
10.1.3.1. Tank Control (Not Foamatic)
Press this when the inputs and outputs are used in the Display Module.
10.1.3.2. Tank Control Inverter (Not Foamatic)
Press this when the inputs and outputs are used in the Inverter This will setup all the needed inputs and outputs to use when working with tank control.
MainmenuManagerOrServicePINMenuPortFunctionsRightClick2…
10.1.3.3. Input Port Display module
This is the 6 inputs (1-6) in Display Module. And the 2 Analog inputs (1-2) in Display Module.
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MainmenuManagerOrServicePINMenuPortFunctionsRightClick4…
10.1.3.4. Output Port Display module
This is the 6 Outputs (1-9) in Display Module. And the 2 relays (1-2) in Display Module.
MainmenuManagerOrServicePINMenuPortFunctionsRightClick4…
10.1.3.5. Input Port State Inverter
This is the 4 Potential Free Input (1-4) in the Inverter This is the 4 General Purpose Input (5-8) in the Inverter And 1 Analog Signal in the Inverter.
Mainmenu Manager Or Ser vicePIN MenuFoamatic AddOutput…
10.1.3.6. Output Port State Inverter
This is the 2 relays (1-2) in the Inverter And the 2 Direct Outputs in the Inverter. 100

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10.2. Foamatic / as Service
The Foamatic area is where the automatic system can be set and changed. Wash Programs, Wash Steps, Areas, Adding additional IO Modules etc. Press the “Foamatic” button.
MainmenuManagerOrServicePINMenu…
Press the e.g “Wash Program” button.
MainmenuManagerOrServicePINMenuFoamatic…
Note : “IO-Module” and “Toggle Manual” Valve is only available as “Service”, not as “Manager
10.2.1. Wash Programs
Wash programs are used for automatic cleaning. They consists of wash steps, up to 100 steps in each program. This menu describes how to make up to 16 wash programs and how to edit or delete the wash programs. The wash programs can be created in two ways. In the display module as shown here below or in the Nilfisk FOOD Foamatic App see”14. Connect the unit to Hybrid 7 app” on page 148. IMPORTANT! : Wash programs created in Nilfisk FOOD Foamatic App must always be named washprg.jso for the display Module to be able to recognize it.
10.2.1.1. Create wash program
Go to :”7.4.9. Create wash program” on page 57
10.2.1.2. Program PIN Code
Go to : “4.4. PIN Code for Auto / as Manager” on page 14 Go to : “4.5. PIN Code for Auto / as Service” on page 15
10.2.1.3. Set Program Pause Time
Set the time the unit can be in pause before it automatically will change from pause to stop, unless it is activated again. Minimum 1 minute, maximum 10 minutes.
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Press the “Program Pause Time” button.
MainmenuServicePINMenuFoamaticWashProgram… Set the time the unit can be in pause before it automatically will change from pause until stop, unless it is activated again. Minimum one minute, maximum 10 minutes.
MainmenuServicePINMenuFoamaticWashProgramProgramPauseTime… To save selected settings, always remember to press “Confirm”, before “Return”.
10.2.2. Wash Step / as Service
Go to “7.4.10. Add Wash step” on page 58
10.2.3. Area Names / as Service
Go to “10.2.3. Area Names / as Service” on page 102
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10.2.4. Product Names / as Service
Area to change names of products connected to the unit. Press the required product e.g “Product A” button.
MainmenuManagerOrServicePINMenuFoamaticProductName
Enter new name of product and Confirm.
MainmenuManagerOrServicePINMenuFoamaticProductNameProductA
10.2.5. Setup Detergent / as Service
Press the required e.g “Spray” button.
MainmenuManagerOrServicePINMenuFoamaticSetupDetergent
Spray : is for controlling/adjusting concentration of chemistry in water. Foam : is for controlling foam quality.
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Press the required product eg. “Product A” button.
MainmenuManagerOrServicePINMenuFoamaticSetupDetergentSpray…
Press the required Area e.g “Area A” button.
MainmenuManagerOrServicePINMenuFoamaticSetupDetergentProduct A…
MainmenuServicePINMenuFoamaticSetupDetergentProduct AArea1…
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10.2.6. Flow Detect
The time for the unit to detect flow in a washprogram, if valves that creates flow are opened, if no flow is detected an error will occur. Press to disable “flow detection” or to enable when disabled. Set the required “Detection Delay” by pressing arrow up or down. Min. value 3 sec., max. 30 sec. (mainstation only).
MainmenuManagerOrServicePINMenuFoamaticRightClick2FlowDetect…
Error that occurs when running a program and no flow is detected. And “Flow detection” is enabled.
2
2
MainmenuManagerOrServicePINMenuFoamatic\RightClick2FlowDetect…
10.2.7. IO Modules / as Service
Go to: “”7.4.2. Add external I/O Modules (Only Foamatic Accessory / Add on)” on page 45
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10.2.8. Toggle Manual Valve / as Service
The “Toggle Manual Valve” button is for adjusting the flowswitch located on the manual outlet. (Button is only available on units with manual outlet) The flowswitch is adjusted from the factory, so this is only for service situations afterwards where adjustment is necessary. (Only available on units with manual outlet).
10.2.8.1. Adjust the flowswitch on manual outlet
Press the “Toggle Manual Valve” and the button will light up green. Valve will open but not start the machine. Note : “Toggle Manual Valve” button are only avalible as “Service”, not as “Manager”
MainmenuManagerOrServicePINMenuFoamatic…
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10.3. Users / as Service
The ” Users / as Manager” menu is almost the same as “Users / as Service”, all pictures are the same. Press the “Users” button.
MainmenuManagerOrServicePINMenu…
10.3.1. Edit Manager or Custom User / As Service
Only difference between “Manager” and “Service” is that “Service” can edit the Managers settings. To do so follow these steps : Press the “Edit” button to edit the Manager settings and privileges.
MainmenuManagerOrServicePINMenuUsers
MainmenuManagerOrServicePINMenuUsersEdit…
Right click to add privileges to”Manager” or a “Custom User”. 107

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MainmenuManagerOrServicePINMenuUsersEdit…
Press “Confirm” to approve and store.
10.3.2. Add privileges to Manager / As Service
When editing Manager, it is possible to allow the Manager extended options like, setting of port functions, software upgrade eg. As Service, it is possible to select all or to select individual functions and features for the Manager.
10.3.2.1. Select / Deselect All
Will give the Manager all the privileges below for their user only.
See more : “5.3. How to use the optional privileges / as Custom User” on page 28
10.3.2.2. Port functions
Make it possible for the Manager to use Port Functions.
See more : “9.1.2. Port Function / as Manager” on page 73
10.3.2.3. Software Upgrade
Make it possible for the Manager to make Software Upgrades.
See more : “13. Upgrade Software” on page 132
10.3.2.4. Factory Settings
Make it possible for the Manager to reset the unit to factory settings. 108

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10.3.2.5. Video Menu (Coming up)
Make it possible for the Manager to see and use the video area.
10.3.2.6. Run Screen Setup
Make it possible for the user to change their screen setup and view. See more : “5.3.5. Run the Screen Setup / as Customized User” on page 30
10.3.2.7. Performance data
Make it possible for the user to see the performance for All users, a specific customized User or Default User. Performance Data can either be displayed as totals for the unit or for the individual user who has logged in. Manager will have access to all Performance Data, while as an individual User the access will be limited to see the data that has been logged while been logged in, i.e., Users own data. The system show Run time, Water Temperature and Power consumption. See more : “5.3.7. Performance data / as Customized User” on page 32
10.3.3. Change Manager name / as Service
Press field with Name.
MainmenuServicePINMenuUsersManager…
Enter new name…
MainmenuServicePINMenuUsersManager…
Confirm name change with “ü” before “Return”.
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MainmenuServicePINMenuUsersManager…
Manager button in mainmenu is now changed to “Admin”.
Mainmenu
10.3.4. Change Pin Code Manager / as Service
See : “4.8. PIN Code for Manager / as Service” on page 16
10.4. Video / as Service (Coming up)
Instruction videos to come – not yet available.
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10.5. Performance Data / as Service
Performance Data can either be displayed as totals for the unit or for the individual user who has logged in. Service will have access to all Performance Data and can Copy log files to a USB with the perf. data. The system shows Run time, Water Temperature and Power consumption. See : “5.3.7. Performance data / as Customized User” on page 32 Press the “Performance Data” button.
MainmenuServicePINMenu…
MainmenuManagerOrServicePINMenuRight…
10.5.1. Copy log files to USB / as Service
It is possible to download and create a log file with the “Performance data”, like In- and output pressure, Temperature etc. It is possible to retrieve data via USB. To copy log files a USB Flash Drive is needed. Where and how to conneted it see: “13.1. Software Upgrade Display Local with USB Flash Drive” on page 132 Use the predefined period last- “Week”, “Month”, “Year” or get “All” data. Select the required period and press “Get Log” and follow the instructions shown in the dialog box. NB! During data transfer, the display will be turned off and will get back on, when transfer is done!
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10.6. Upgrade Software / as Service
Go to “13. Upgrade Software” on page 132
10.7. Network / as Service
The network area is for upgrade of the units software, by Azura or by Wifi.
For instructions and how to use “Network” go to :
“14. Connect the unit to Hybrid 7 app” on page 148
“13.3. Software Upgrade using Wifi AP (Access point)” on page 139
First screen is for Connect or Disconnect to the Hybrid 7 App. Right click and the screen will give access to Navigator and wifi (Acces Point).

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MainmenuManagerPINMenuNetwork…

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10.8. Lock Machine
The Machine can be protected from being used outside a defined timespan to prevent unauthorized use of the system. Press the “Lock Machine” button.
MainmenuServicePINMenu…
As per default the unit is not locked. To enable the time lock function, select the days the machine should be locked by pressing “X”, it will turn to “ü”. Function will be activated for days marked with a “ü”. If “not checked days” are checked, days marked with an “X” will be locked, otherwise they will be unlocked. The shown “Locked time interval” blocks the unit for two hours ­ between 7:30 and 9:30 on the days where free.
MainmenuManagerPINMenuLockMachine…
To save selected settings, always remember to press “OK”, before pressing “Return”. 113

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10.9. Session Time Interval
Press the “Session Time” button.
MainmenuServicePINMenu…
The shown “Session time interval” allows the unit to be active for three hours ­ between 8:00 and 11:00.
MainmenuManagerPINMenu\…
To save selected settings, always remember to press “OK”, before “Return”.
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10.10. Manual / as Service
“Manual / as Manager” menu is the same as “Manual / as Service”. The test mode (Manual) is a place to test if the units setup is as required. Service has access to the settings button in all sub screens which Manager is more limitied. Services test mode (Manual) is a place to test if the unit setup is as required. In here Service can check data and make changes by pressing “Settings” anytime wanted. Press the “Manual” button.
MainmenuManagerOrServicePIN
Press the required preset pressure button to activate the unit. Manual cleaning is now active and will start running when there is flow.
MainmenuManagerOrServicePINManual
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10.10.1. Manual mode graphic overview
When pressing “Right Arrow” you will find a graphic overview with data from the running unit. In here Serviceand Manager can check data and make changes by pressing “Settings” anytime wanted.
MainmenuManagerOrServicePINManualPresetButtonRightclick1

MainmenuManagerOrServicePINManualPresetButtonRightclick2-3

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G
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Info
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11.1.1.13. Run Time
The total amount of hours the unit has been running. Important : If the unit has more then one pump, press the space indicated by yellow box and see data for each pump. (BF16 – 32)
11.1.1.14. Power
The total amount kWh used in the units lift time. Important : If the unit has more then one pump, press the space indicated by yellow box and see data for each pump. (BF16 – 32)
11.1.1.15. Install time
The time, date and year for the units installation.
11.1.1.16. Clock/Date
The current time, date and year.
MainmenuInfoRightClick3
11.1.1.17. On Time
The number of hours the unit has been turned on since last reset. Important : If the unit has more then one pump, press the space indicated by yellow box and see data for each pump. (BF16 – 32)
11.1.1.18. Run Time
The total number of hours running since last reset. Important : If the unit has more then one pump, press the space indicated by yellow box and see data for each pump. (BF16 – 32)
11.1.1.19. Power
The total amount kWh used since last reset. Important : If the unit has more then one pump, press the space indicated by yellow box and see data for each pump. (BF16 – 32)
11.1.1.20. Last Reset
The time, date and year when the last reset took place.
11.1.1.21. Reset button
This button will reset trip counter. Press “return” to go back to the Main menu.
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H
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Error Log
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C14 Leakage start W

1. Booster start condition changed 1. Check for leakage in pipe system

to flow, due to leakage in pipe

2. Press “OK” button, and restart

C16 Inlet sensor load low W

Current consumption from inlet sensor low

C17 Water temperatur low E

1. Water supply temperatur is below limit.

C18 Suction Lance B, empty Level of product in chemistry can-

E

ister for product B is insufficient

C19 Low Outlet Pressure E
C20 Low Sensor W Signal Outlet Sensor

1.Water Consumption is too high 2.Inverter is running max.
1. Pressure signal from outlet sensor, out of range

1. Check cable and connection to sensor 2.Change sensor
1. Secure higher temperatur for supply water. 2. Lower water consumption or reduce water pressure.
1. Replace chemistry canister and ensure level of product is above min. limit
1. Reduce water consumption or reduce water pressure
1. Check cable connection to outlet sensor 2. Check outlet sensor 3. Press “OK” button, and restart

C22 Low Sensor Signal W Inlet sensor

1. Pressure signal from inlet sensor, out of range

1. Check cable connection to inlet sensor 2. Check inlet sensor 3. Press “OK” button, and restart

C26 Outlet sensor load low W
C27 Flowswitch Load Low W
C28 Suction Lance A, W Low

Current consumption from Outlet sensor low
Flowswitch current consumption is below limit
Level of product in chemistry canister for product A is low

1. Check cable and connection to sensor 2.Change sensor
1. Check cable and connection to sensor 2.Change sensor
1. Replace chemistry canister for product A

C29 Suction Lance B, W Low

Level of product in chemistry can- 1. Replace chemistry canister for

ister for product B is low

product B

C40 Sensor Load High W Outlet Sensor

1. Outlet sensor using too much current

1. Press “OK” button, and restart 2. Change Outlet sensor

C41 Sensor Load High E Inlet Sensor

1. Inlet sensor using too much current

1. Press “OK” button, and restart 2. Change Inlet sensor

C43 Flowswitch load high W

1. Flowswitch using too much cur- 1. Press “OK” button, and restart

rent

2. Change flowswitch

C44 Suction Lance A, empty 1. Level of product in chemistry

1. Replace chemistry canister and

E

canister for product A is insufficient ensure level of product is above min.

limit

C45 Inverter Module TemW perature too high.

1. Water consumption too high. 2. Ambient temperature too high.

1. Lower the load for inverter. 2. Lower the ambient temperature.

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C46 Inverter Board TemW perature high.
C50 Current phase 1, E
C51 Current phase 2, E
C52 Current phase 3, E
C53 Motor sum current too E high
C54 Supply Low E Weak Supply.
C55 Supply to high E
C56 Current to high E
C57 Safe Torque off E

1. Water consumption too high. 2. Ambient temperature too high. 3. Load at board high.

1. Lower the load for inverter. 2. Lower the ambient temperature. 3. Lower the load at board.

Too high current on motor phase 1 1. Control power on all 3 phasesn2. Reduce motor load

Too high current on motor phase 2
Too high current on motor phase 3
1. In-balance between motorcurrents. 2. Current leaking to Earth, Ground Fault. 1. Power to inverter too low 2. Missing a phase 1. Supply out of range.

1. Control power on all 3 phasesn2. Reduce motor load 1. Control power on all 3 phasesn2. Reduce motor load 1. Check Motor and Cable.
1. Secure stable power supply.
1. Secure stable power supply.

Short circuit between motorcurrent cable and earth or other motor-current cable.
1. Emergency circuit has been opened / broken.

1. Check Motor and Cables.
1. Check all emergency switches and cables.

C58 Inverter Module TemE perature too high.
C59 Serial no. or Rev. no. E not correct
C60 Suction Lance A, E empty (Inverter)
C61 Suction Lance B, E empty (Inverter)
C62 Suction Lance A, W Low (Inverter)
C63 Suction Lance B, W Low (Inverter)
C64 High Tank Level (InW verter) C65 Tank Empty (Inverter) E
C66 Suction Lance C, E empty (Inverter)

1. Water consumption too high. 2. Ambient temperature too high. 1. No.’s has not been read correct 2. No. not written to memory
Level of product in chemistry canister for product A is insufficient.
Level of product in chemistry canister for product B is insufficient.
Level of product in chemistry canister for product A is low

1. Lower the load for inverter. 2. Lower the ambient temperature.
1. Re-power unit 2. Call service technician
1. Replace chemistry canister for product A and ensure that min. level of product is above min. limit.
1. Replace chemistry canister for product B and ensure that min. level of product is above min. limit.
1. Replace chemistry canister for product A

Level of product in chemistry can- 1. Replace chemistry canister for

ister for product B is low

product B

1.Water supply valve not closed. Secure sufficient air supply to valve

1.Insufficient water supply 2.Water supply valve not open
Level of product in chemistry canister for product C is insufficient.

1.Check corrrect water supply 2.Secure sufficient air supply to valve
1. Replace chemistry canister for product C and ensure that min. level of product is above min. limit.

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C67 Suction Lance C, W Low (Inverter)

Level of product in chemistry can- 1. Replace chemistry canister for

ister for product C is low

product C

C68 Suction Lance C, low W

Level of product in chemistry can- 1. Replace chemistry canister for

ister for product C is low

product C

C69 Suction Lance C, E Empty
C70 Suction Lance Global, E empty
C71 Suction Lance Global, W low C72 Wash program not W released
C73 No release hold for W washprogram

1. Level of product in chemistry canister for product C is insufficient. Level of product in any chemistry canister is insufficient
Level of product in any chemistry canister is low
Release signal not present when starting wash program
Release hold signal removed during running wash program

1. Replace chemistry canister for product C and ensure that level is above min. limit.
1. Replace chemistry canister and ensure level of product is above min. limit
1. Control and Replace chemistry canisters
Ensure correct signal at input for release wash program
Ensure correct signal at input for release hold of wash program

C74 External Error E

1. Error input signal comming from 1. Reset signal from external device. external device.

C75 Safety Active E

Input signal indicating safety circuit 1. Remove cause of safety error

is activated

2. Reset Error

C76 USB Setup file invalid E
C77 USB Setup file reset to W last known valid state. C78 USB Setup file reset to W default state C79 No Communication to E IO module-1
C80 No Communication to E IO module-2
C81 No Communication to E IO module-3

1. Content of setup file at USB invalid 2. USB defective

1. Copy backup file to USB 2. Replace USB flash with new incl. correct setup file

Content of setup file at USB invalid.

1. Restart Foamatic unit 2. Verify washprograms and port settings

Content of setup file at USB invalid 1. Restart unit. and no known setup in memory

1. No power to IO module 2. Com. cable to IO module not mounted 3. Dip switch setting not correct.

1. Remove lit and verify light in LED 24V and 3V3
2. Ensure com cable is connected correct in both ends
3. Verify dip switch position (1:OFF / 2:OFF)

1. No power to IO module 2. Com. cable to IO module not mounted 3. Dip switch setting not correct.

1. Remove lit and verify light in LED 24V and 3V3
2. Ensure com cable is connected correct in both ends
3. Verify dip switch position (1:OFF / 2:OFF)

1. No power to IO module 2. Com. cable to IO module not mounted 3. Dip switch setting not correct.

1. Remove lit and verify light in LED 24V and 3V3
2. Ensure com cable is connected correct in both ends
3. Verify dip switch position (1:OFF / 2:OFF)

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C82 Area valve feedback E timeout
C83 Release signal is not E activated

1.Area valve not activated 2. Feedback signal from area valve not connected.

1.Verify that all signals are connected. 2.Control area valve are opening as expected. 3.Measure feedback signal from area valve.

Unit can not run due to one or more Release function inputs are not activated

1. Control all inputs causing Release machine is present. 2. Restart unit.

C84 Blocked signal is actiE vated
C85 No Flow detected E

Unit can not run due to one or more blocked function inputs are activated
Unit does not detect flow in running wash program.

1. Control all inputs causing Blocked machine is no longer present. 2. Restart unit
1. Ensure flow switch is working 2. Ensure all valves opens as expected.

C86 Pause time cut W

Program has been paused, for more then max. pause time, program must be restarted.

C88 Port Current above limit Valve connected to port does not

E

open

Valve blocked.

C89 Machine is locked, be- Machine is setup to be locked in a

E tween 12.00 – 12.00

given period

Increase max pause time Activated program before timeout
Open valve manually Excange valve
Changed locked time interval for Machine Remove settings for lock machine.

When in doubt or if error still occurs, please contact your local service technician.

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English (EN)

13. Upgrade Software
To upgrade software for Display Module and / or Inverter use the following instructions.
13.1. Software Upgrade Display Local with USB Flash Drive
Upgraded with a USB Flash Drive and Wifi AP (Access point) is possible, but we always recommend remote upgrade see “13.2. Upgrade Display Remote” on page 138
13.1.1. Hardware needed to upgrade software
We recommend using a USB flash drive with Min. 1GB and Max. 32GB. It is also highly recommended to use a separate USB flash drive for the units software upgrade, and not use it for other purposes. IMPORTANT! The USB flash drive must be formatted in FAT32 format.
13.1.2. Download of software
The software for updating the Display Module can be found at Nilfisk FOOD website: www.nilfiskfood.com The software for updating the When the software is located and verified : 1. Download the zip file to a PC from www.nilfiskfood.com 2. Open and extract the zip file. 3. Copy the files to a USB Flash Drive. 4. The file structure should look like this (No prioritized order):

132

boot.bin app.bin STM.bin IOM1.bin IOM2.bin IOM3.bin WASH CONF

01-02-2023 14:00 01-02-2023 14:00 01-02-2023 14:00 01-02-2023 14:00 01-02-2023 14:00 01-02-2023 14:00 01-02-2023 14:00 01-02-2023 14:00

BIN File BIN File BIN File BIN File BIN File BIN File File folder File folder

English (EN)

13.1.3. Upgrade files and their functions
This is the order in which the software / upgrade files should be used. Each of the 6 bin files have functions of their own. These functions are specified here: boot.bin : Bootloader for Nilfisk FOOD software updates. The Bootloader is the first file you need to run as it provides an interface for the user to load the applications. app.bin : Update file for the Display Module application. Update file for the Graphic User interface (GUI) Update file for the Inverter communication. STM.bin : Update file for the Inverter communication. Update file for the Modbus. IOM1.bin (Only for Foamatic) : Update file for the internal I/O module application. Updates for the communication between I/O module 1 and the Display Module. IOM2.bin (Only for Foamatic) : Update file for the external I/O module application. Updates for the communication between I/O module 2 and the Display Module. IOM3.bin (Only for Foamatic) : Update file for the external I/O module application. Updates for the communication between I/O module 3 and the Display Module. WASH Folder (Only for Foamatic) : Folder for wash programs for the Foamatic units. CONF Folder : Folder for configuration files for the specific unit. IMPORTANT! The files must always have these names and never be renamed, as they will not be upgraded. Note after successful update, the files will be deleted from the flash drive.
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English (EN)

13.1.4. Installation of the upgrades
Press “Upgrade Software”.
MainmenuServicePINMenu…
Press “Upgrade Local” Info: To Upgrade Display Remote instead see : “6.1. Start the unit” on page 36
.
MainmenuServicePINMenuUpgradeSoftware
Remove the 7 screws in front to open the Display Module.
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English (EN)

When the Display Module is open you will inside see a USB connection in the right side.
GND GND 24V

+ DO8 – + DO9 –

RL2 RL1

A B GND

H GND L CAN

+ DO6 – + DO7 – + AO – + RL 1 – + RL 2 –

+ 24V – V+ DI5 GND + 24V – V+ DI6 GND

+ DO1 – + DO2 – + DO3 – + DO4 – + DO5 Outputs

V+ DI1 GND V+ DI2 GND V+ DI3 GND V+ DI4 GND + A11 – + A12 Inputs

S1 S2 S3 PT1 PT2 M1

Insert the USB flash drive with the new software in to the USB Connection. Make sure the USB flash drive is in the USB connector and Press “OK”.

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English (EN)

.
MainmenuServicePINMenuUpgradeSoftwareUpgradeLocal
The Display Module will by it self check the USB for new versions of software and firmware. And if found start the upload. See the display for status – example below:
APP.BIN on USB Flash differ to APP in Flash Memory! Programming Flash do NOT turn system off!! ……………… — Application Firmware has been successfully programmed! –No new firmware deteched on Flash drive! Firmware upgrade finish. Turn Off System!

www.nilfiskfood.com

Bootloader v.1.0.0.60

Now the USB Flash Drive can be removed, left or replaced.
IMPORTANT ! Be careful that the USB Flash drive is max. 20 mm long if left inside the Display Module ! If it is more then 20 mm it can damage the print and hardware. Leave the FlashDrive in if it is used to store washprograms.
Close the Display Module and remount again all the 7 screws.
Turn off the power, on the Inverter. And wait for the display to turn off and then wait for additionally 5-10 sec.

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English (EN)

OFF Turn on power, on the Inverter.
ON The Display Module will restart automaticlly. Verify that the software version is correct. How to see “11.1.1.5. Controller SW version” on page 121
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English (EN)

13.2. Upgrade Display Remote
Upgrade with remote connection to Nilfisk Food is the easiest way to upgrade this unit. Connect the unit to the internet. Press “Upgrade Display Remote” It will now check if there is a newer upgrade available, if so it will start to upgrade automatically.
.
MainmenuServicePINMenuUpgradeSoftware
A warning will appar – to continue press “Yes”.
.
MainmenuServicePINMenuUpgradeSoftwareUpgradeDisplayRemote
.
MainmenuServicePINMenuUpgradeSoftwareUpgradeDisplayRemote
We recommend that the software versions change is confirmed in “Info” menu after the upgrade are finshed. How to use info to confirm software version – see : “11. Info” on page 120 138

English (EN)

13.3. Software Upgrade using Wifi AP (Access point)
Press “Network”.
MainmenuServicePINMenu…
Enable Wifi AP (Acces Point)

.
MainmenuServicePINMenuNetworkRightClick1…
1: Connect you PC to Wifi in this case K01_20001000001 (Machine serial number) Machine serial number can be found on the specific units nameplate see more in Direction for Use.
2: Enter Wifi password in this case 0693. 3: Open the web browser on you device. 4: Go to web page 192.168.1.1

K01_20001000001 0693
192.168.1.1

.
MainmenuServicePINMenuNetworkRightClick1WifiAP…

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English (EN)

Enter username which is allways : Hybrid7 Enter password from Displey module in this case 0693
. This will open this menu.
. . Here below are the functions and data found in this menu.
13.3.1. Show Total Counters
“On time:” is the time that the unit (Inverter) has been ON. Not used just ON.
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English (EN)

“Run time:” is the time the unit (Inverter) has been running in Standby mode. “Power:” KWh that has been used in Standby mode (Inverter). “Install time:” is the time the machine has been running (standby mode) for more than an hour since it left our production.
. .
13.3.2. Show Trip Counters
See 13.3.1 just with the difference that it can be reset in the GUI (Graphic User Interface). The time shows when it was reset in the GUI (Graphic User Interface).
. .
13.3.3. Show Error Log
The units Error-log. (Shows up to 200 entries).
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English (EN)

. .
13.3.4. Download Log-file
Here it is possible to select a date and create a log file to download.
. .
13.3.5. Firmware upgrade
Press “Choose File” (Choose one of the .bin files from your laptop location.)
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English (EN)

. .
There are no specific order, in which the files should be uploaded. Each of the 6 files have functions of their own. These functions are specified here:
boot.bin : Bootloader for Nilfisk FOOD software updates. The Bootloader is the first file you need to run as it provides an interface for the user to load the applications.
app.bin : Update file for the Display Module application. Update file for the Graphic User interface (GUI) Update file for the Inverter communication.
STM.bin : Update file for the Inverter communication. Update file for the Modbus.
IOM1.bin (Only for Foamatic) : Update file for the internal I/O module application. Updates for the communication between I/O module 1 and the Display Module.
IOM2.bin (Only for Foamatic) : Update file for the external I/O module application. Updates for the communication between I/O module 2 and the Display Module.
IOM3.bin (Only for Foamatic) : Update file for the external I/O module application. Updates for the communication between I/O module 3 and the Display Module.
Important ! The files must always have these names and never be renamed, as they will not be upgraded. Note after successful update, the files will be deleted from the flash drive.
Wait for the bar to reach 100% and the text “Firmware upload finished successfully” appears.”
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English (EN)

. . The machine will now restart and update the machine with the software chosen under “Choose File” If more than one software upgrade file is needed / present, these steps have to be repeated as shown in the first picture under “13.3.5. Firmware upgrade” on page 142 Info : We recommend that the software version change is confirmed after installation and upgrade. How to see and confirm software version go to : “11. Info” on page 120
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English (EN)

13.4. Upgrade Inverter
Power off unit using service switch (wait for unit to discharge approximately 5 min.)
OFF Open Inverter box Disconnect the Display cable connected to either of the two modbus connectors.
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English (EN)

Connect the usb cable ( 110007947 ) to either one of the two modbus connectors. Connect usb cable to PC Power on inverter by using service switch (BE AWARE OF HIGH VOLTAGE IN INVERTER!)
ON Start up Firmware upgrade program (Downloaded from www.nilfiskfood.com)
. Click browse to select upgrade file *.hex (Downloaded from www.nilfiskfood.com) Click in Serial port up/down to select the com port for USB cable, if comport is not showing Press “refresh” button If necessary change inverter ID to match Inverter ID, Default is 1 Press Upload Firmware, and wait for progress bar to reach the end and turn green 146

English (EN)

. Turn off the power, on the Inverter. (wait for unit to discharge approximately 5 min.)
OFF Disconnect the usb cable from inverter Connect the display to modbus connector again Mount the lid of the inverterbox Turn ON power, on the Inverter.
ON
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English (EN)

14. Connect the unit to Hybrid 7 app
This function makes it possible to connect the unit to the Hybrid 7 mobile app. Before connecting to a account, download the app from google play or AppStore. For more information visit https://nilfiskfood.com/connectivity or scan the QR code.
. Or search for the ” Nilfisk Food Hybrid 7″ in Google Play or App Store.
14.1. Connect to account
Press “Network”.
MainmenuServicePINMenu…
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English (EN)

When app and account are ready press “Connect to account” Connect to Hybrid 7 app

.
MainmenuServicePINMenuNetwork
When app and account are ready press “Connect to account”
Connect to Hybrid 7 app

.
MainmenuServicePINMenuNetwork
Important : It is only possible to connect to one account at a time.
14.2. Disconnect from accounts
All connection between Hybrid 7 app accounts and the unit is disconnected. To reconnect press “Connect to account” and use your app to scan the QR.
Connect to Hybrid 7 app

.
MainmenuServicePINMenuNetwork

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English (EN)

15. Connect the unit to Hybrid 7 Navigator
This function makes it possible to connect the unit to the Hybrid 7 Navigator in your browser. Before connecting to an unit. Get the information and link by visiting https://nilfiskfood.com/software/
15.1. Connect to account
The Navigator is an internet based app for connecting and monitoring Hybrid 7 units. When ready – Open the login page.
. For further instructions press “Instructions”.
.
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English (EN)

Press “Network” to get “Authentication Code and Pin Code”
MainmenuServicePINMenu…
When the login page are ready press “Connect to Navigator”
.
MainmenuServicePINMenuNetworkRightClick1…
The unit will now come up with the Authentication code.
.
MainmenuServicePINMenuNetworkRightClick1ConnectToNavigator…
Enter the Serial Number and Authentication code on the login page. And press “CONNECT”
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Serial no. Hybrid 7 MH42 / 200.01.000XXX Hybrid 7 MP42 / 201.01.000XXX Hybrid 7 BH4, BP4, BH7 / 202.01.000XXX Hybrid 7 BF4, BF8 / 203.01.000XXX Hybrid 7 Foamatic / 204.01.000XXX Hybrid 7 BF16 – BF32 / 206.01.000XXX
110009737A 09/2023

References

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