BORMANN PRO BAT5300 Three Phase Air Compressor Owner’s Manual

BORMANN PRO BAT5300 Three Phase Air Compressor

Product Specifications

• Model: BAT5300
• Tank Capacity: 270 L
• Motor: 4 Hp
• Input Voltage / Frequency: 400 V / 50 Hz
• Maximum Air Pressure: 10 bar
• Air Displacement: 418 L/min

Product Usage Instructions

• Safety Precautions
  Before using the product, read the user manual carefully and ensure you understand all safety precautions.

• Equipment Use
  Always use the product with the supplied equipment to prevent malfunctions or injuries. The manufacturer is not liable for damages caused by using non- conforming equipment.

• Maintenance and Repairs
  All repair, inspection, or replacement work must be carried out by technicians from the manufacturer’s authorized service department to maintain product safety and warranty validity.

• Product Operation
  Ensure the product is operated within the specified voltage and frequency range. Do not exceed the maximum air pressure limit to prevent damage to the product.

Frequently Asked Questions (FAQ)

• Can I use the product with equipment not provided by the manufacturer?
  No, always use the product with the supplied equipment to avoid malfunctions or injuries.

• Who should perform maintenance and repair work on the product?
  Only technicians from the manufacturer’s authorized service department should carry out maintenance and repair work on the product.

• What should I do if I notice a change in product performance?
  If you notice any changes in product performance, contact the manufacturer’s service department for assistance.

BAT5300
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• The manufacturer reserves the right to make minor changes to product design and technical specifications without prior notice unless these changes significantly affect the performance and safety of the products. The parts described / illustrated in the pages of the manual that you hold in your hands may also concern other models of the manufacturer’s product line with similar features and may not be included in the product you just acquired.
• To ensure the safety and reliability of the product and the warranty validity, all repair, inspection, repair or replacement work, including maintenance and special adjustments, must only be carried out by technicians of the authorized service department of the manufacturer.
• Always use the product with the supplied equipment. Operation of the product with non-provided equipment may cause malfunctions or even serious injury or death. The manufacturer and the importer shall not be liable for injuries and damages resulting from the use of non-conforming equipment.

Technical Data

Model| BAT5300
Tank capacity| 270 L
Motor| 4 Hp
Input voltage / frequency| 400 V / 50 Hz
Maximum air pressure| 10 bar
Air displacement| 418 L/min

Safety instructions

• Suitable material: air
• Inlet temperature 40 degrees Celsius, outlet temperature less than 180 degrees Celsius.
•  The recommended filter change frequency is 250 hours, depending on the quality and quantity of the filter.
• Pressure limit 0.1 Mpa, lubrication system temperature less than 70.
• CAUTION: Incorrect oil content during cold start , clogged oil filter or valve malfunction can cause oil shortage.
• CAUTION: Hot surfaces.
• Requirements for valve maintenance and testing
• Release valve: When the inside of the valve loses control and when the pressure is above the valve, the release valve will open automatically to protect the machine.
• Safety valve: When the pressure regulator loses its effectiveness, the pressure in the tank will be 1.1 times the indicated pressure, the safety valve will open automatically to protect the machine.
• NOTE: Both of the above valves are strict safety settings and any alteration to these settings is strictly forbidden. CAUTION: Use only connections and hoses that are suitable for use with air compressors.
• Suggestion: For pressures above 7 Bar , the supply hoses should be fitted with a safety clamp, e.g. not wire rope.
• Deviation from an horizontal position is prohibited.

Before transporting the air compressor

• Lift the base.
• Confirm that the linkage is securely fastened.
• Confirm that a safety harness is fitted in order to stop the machine if necessary.
• Confirm that the cables are correctly connected.
• Ensure that the brake is not engaged, where fitted.
• Carry out proper cleaning of connected hoses and equipment.
• If the brake is not activated, place plugs in front of the wheels.

The following brief repair instructions describe the method of working during repair/service. Repair/service should only be performed by an authorized service center.

Repair/service instructions

1. The use of the spare parts list is important.
2. Follow the schedule for inspection and replacement of consumable parts.
3. The procedure should always be carried out by authorized technical personnel.
4. Always use the spare parts recommended by the manufacturer. Contact your supplier for details if necessary.
5.  Always take appropriate safety measures during repair and maintenance.

Before repairing and maintaining the machine, follow the following precautions for your own safety.

1. Unplug the machine from the power outlet.
2. Take protective measures in case of false start.
3.  Check and assess the general condition of the machine.
4. Take precautions in case the machine should be operated at some stage of maintenance or repair.
5. The machine should not be used in an area with flammable materials that may cause an explosion.

Operating temperature: 0o to 40o C / Storage temperature: 40o C to 70o C.
Information on transport, operation and storage of the machine.

1. Always take into account the dimensions, volume, and center of gravity of the machine.
2. Operating instructions (e.g. drawings showing the use of components)

Information on the use of the machine.

1. Appropriate use.
2. Description of switches.
3. Settings.
4. Ways to stop the machine.
5. Risks that can be eliminated by the protective measures taken by the operator.
6.  Risks which may arise depending on the use.
7. Misuse and inappropriate use of the machinery.
8. Personal protective equipment required by the user during operation.

Information on maintenance.

1. Frequency of safety checks.
2. Instructions on maintenance operations that require technical knowledge and should only be carried out by an authorised service technician.
3. Instructions for maintenance (changing parts) that do not require technical knowledge may be performed by the operator.
   In case of emergency, turn off the power.

Preparation and start-up

1. The area where the air compressor will be installed should be clean, dry and well ventilated.
2. Use current with the correct voltage, deviation ±5%.
3. Keep the oil level at the red indicator.
4.  Recommended oil for the compressor is SAE30 or L-DAB100 when the temperature is above 10o C and SAE10 or L-DAB68 when the temperature is below 10 0C.
5. Open the exhaust valve, place the pressure switch in the ON position. Allow the air compressor to run for 10 minutes without load to confirm lubrication on moving parts.
6. heck the belt tension: it is correct when you can push the belt with your finger 10-15mm downwards, in the centre of the belt.
7. Select the correct power supply according to the information on the motor nameplate.

Operation and adjustment

The compressor is controlled by the pushbutton when it is operating normally. It can stop automatically when the pressure rises to the maximum and start when the pressure drops to the minimum. The pressure value is set at the factory. Do not change it. Once the engine is turned off the compressed air in the exhaust pipe should be released through the release valve under the switch. It is a necessary point for starting or the motor may be damaged. The pressure value can be adjusted by turning the adjusting screw on the switch (figure 1 or figure 2).

ATTENTION

1. Do not unscrew any part of the connection when the container is under pressure.
2. Do not dismantle any electrical part before unplugging.
3. Do not adjust the valve without care.
4. Do not use the machine where the voltage is too low or too high.
5. Do not use the metal part or electric cable smaller than 4mm2 and more than 5m long.
6. Do not unplug the socket to stop the machine. Set the switch to the Off position.
7. If release valve does not operate as the motor stops find the cause immediately to prevent damage to the motor.
8. The lubricating oil should be clean. The level should be at the red point.
9. Unplug the cord when you finish using it.
10.  Τhe safety valve and parameters have been set according to the working conditions, do not change them.

Maintenance

In terms of maintenance, the following are recommended:

• Clean the box and change the lubricating oil after the first 20 hours of operation.
• Check the oil level every 20 hours of operation and top up if necessary.
• Open the drain plug under the reservoir every 60 hours of operation.
• Clean the box, change the oil, clean the air filter and check the safety valve and pressure indicator after 120 hours of operation.

Τroubleshooting

Τroubleshooting

Problem| Possible Cause| Solution
The motor does not work, runs slowly or gets too hot.|

1. Cable problem, insufficient voltage.
2. Extension too thin or too long.
3. Problem with the push button.
4. Motor problem.
5. Problem with the compressor.

|

1. Check the cable.
2. Change the cable.
3. Change or repair.
4. Change or repair.
5. Check and repair.

Compressor stuck.|

1. The moving parts are hot due to poor lubrication.
2. Moving parts stuck by a foreign object.

| Check the box, connecting shaft, piston, springs, etc. and change if necessary.

Vibration or too much noise.

|

1. Connection part is loose.
2. Foreign object in the compressor.
3. Piston is banging.
4. Moving parts too worn.

|

1. Check and tighten.
2. Check and clean.
3. Replace with a thicker gasket.
4. Repair or replace

Pressure is insufficient or the amount of extraction is reduced.|

1. The motor is running too slowly.
2. The belt is too loose or dirty.
3. The air filter is dirty.
4. Leakage in the safety valve.
5. Leak in the exhaust pipe.
6. Sealing gasket is damaged.
7. Valve plate damaged.
8. Piston springs and cylinder has wear or damage.

|

1. Check and correct.
2. Adjust and clean.
3. Clean or change.
4. Check and adjust.
5. Check and repair.
6. Check and change.
7. Change and clean.
8. Repair or change.

Oil consumption is excessive.|

1. The oil level is too high.
2. The ventilation pipe is clogged.
3. The piston springs and cylinder are worn or damaged.

|

1. Keep the oil at the right level.
2. Check and clean.
3. Repair or change.

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