STANLEY CD10 Hydraulic Core Drilling Machine User Manual

STANLEY CD10 Hydraulic Core Drilling Machine

DECLARATION OF CONFORMITY

DECLARATION OF CONFORMITY

hereby declare that the equipment specified hereunder:

1. Category:

2. Make/Marke/Marque/Marca/Marca

3. Type/Typ/Type/Tipo/Tipo:

4. Serial number of equipment:
   Directive/Standards/No./Approved body

5. Special Provisions: None

6. Representative in the Union: Patrick Vervier, Stanley Dubuis 17-19, rue Jules Berthonneau-BP 3406 41034 Blois Cedex, France.

IMPORTANT

To fill out a product warranty validation form, and for information on your warranty, visit www.stanleyinfrastructure.com and select the Company tab > Warranty.
Note: The warranty validation record must be submitted to validate the warranty.

SERVICING: This manual contains safety, operation and routine maintenance instructions. STANLEY Infrastructure recommends that servicing of hydraulic tools, other than routine maintenance, must be performed by an authorized and certified dealer. Please read the following warning.

WARNING

SERIOUS INJURY OR DEATH COULD RESULT FROM THE IMPROPER REPAIR OR SERVICE OF THIS TOOL.
REPAIRS AND / OR SERVICE TO THIS TOOL MUST ONLY BE DONE BY AN AUTHORIZED AND CERTIFIED DEALER.

SAFETY SYMBOLS

Safety symbols and signal words, as shown below, are used to emphasize all operator, maintenance and repair actions which, if not strictly followed, could result in a life-threatening situation, bodily injury or damage to equipment.

This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.
This safety alert and signal word indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.
This safety alert and signal word indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.
This safety alert and signal word indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.
This signal word indicates a potentially hazardous situation which, if not avoided, may result in property damage.
This signal word indicates a situation which, if not avoided, will result in damage to the equipment.
This signal word indicates a situation which, if not avoided, may result in damage to the equipment.

Always observe safety symbols. They are included for your safety and for the protection of the tool.

LOCAL SAFETY REGULATIONS
Enter any local safety regulations here. Keep these instructions in an area accessible to the operator and maintenance personnel.

SAFETY PRECAUTIONS

Tool operators and maintenance personnel must always comply with the safety precautions given in this manual, and on the stickers and tags attached to or on the tool and hose(s).
These safety precautions are for your safety. Review them carefully before operating the tool or performing any maintenance or repairs.
Supervising personnel may specify additional precautions for your work area to comply with company policies and local safety regulations. Enter any added precautions in the space provided in this manual.
The CD10 Hydraulic Core Drill will provide safe and dependable service if operated in accordance with the instructions given in this manual. Read and understand this manual and any stickers and tags attached to the tool and hoses before operation. Failure to do so could result in personal injury or equipment damage.

• Operator must start in a work area without bystanders. The operator must be familiar with all prohibited work areas such as excessive slopes and dangerous terrain conditions.

• Establish a training program for all operators to ensure safe operation.

• Do not operate the tool unless thoroughly trained or under the supervision of an instructor.

• Always wear safety equipment such as goggles, head protection and safety shoes at all times when operating the tool.

• Do not inspect or clean the tool while the hydraulic power source is connected. Accidental engagement of the tool can cause serious injury.

• Do not operate this tool without first reading the operating instructions.

• Never operate the tool if you are not sure if underground utilities are present. Underground electrical utilities present an electrocution hazard. Underground gas utilities present an explosion hazard. Other underground utilities may present other hazards.

• Do not wear loose fitting clothing when operating the tool. Loose fitting clothing can become entangled with the tool and cause serious injury.

• ydraulic supply hoses must have a minimum working pressure rating of 2500 psi/175 bar.

• Ensure all hose connections are tight.
  • The hydraulic circuit control valve must be in the OFF position when coupling or uncoupling the tool. Wipe all couplers clean before connecting. Failure to do so may result in damage to the quick couplers and cause overheating. Use only lint-free cloths.

• Do not operate the tool at oil temperatures above 140 °F/60 °C. Operation at higher oil temperatures can cause operator discomfort and may damage the tool.

• Do not operate a damaged, improperly adjusted or incompletely assembled tool.

• To avoid personal injury or equipment damage, all tool repair, maintenance and service must only be performed by authorized and properly trained personnel.

• Do not exceed the rated limits of the tool or use the tool for applications beyond its design capacity.

• Always keep critical tool markings, such as labels and warning stickers, legible.

• Always replace parts with replacement parts recommended by STANLEY.

• Check fastener tightness daily, before each use

• WARNING: Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:

  • Lead from lead-based paints,
  • crystalline silica from bricks and cement and other masonry products, and
  • arsenic and chromium from chemically treated lumber.

Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles.
Protect yourself and those around you. Research and understand the materials you are cutting. Follow correct safety procedures and comply with all applicable national, state or provisional health and safety regulations relating to them, including, if appropriate arranging for the safe disposal of the materials by a qualified person.

TOOL STICKERS & TAGS

NOTE:
THE INFORMATION LISTED ON THE STICKERS SHOWN, MUST BE LEGIBLE AT ALL TIMES.
REPLACE DECALS IF THEY BECOME WORN OR DAMAGED. REPLACEMENTS ARE AVAILABLE FROM YOUR LOCAL STANLEY DISTRIBUTOR.

DANGER

1. FAILURE TO USE HYDRAULIC HOSE LABELED AND CERTIFIED AS NON-CONDUCTIVE WHEN USING HYDRAULIC TOOLS ON OR NEAR ELECTRICAL LINES MAY RESULT IN DEATH OR SERIOUS INJURY.
   BEFORE USING HOSE LABELED AND CERTIFIED AS NON-CONDUCTIVE ON OR NEAR ELECTRIC LINES BE SURE THE HOSE IS MAINTAINED AS NON-CONDUCTIVE. THE HOSE SHOULD BE REGULARLY TESTED FOR ELECTRIC CURRENT LEAKAGE IN ACCORDANCE WITH YOUR SAFETY DEPARTMENT INSTRUCTIONS.

2. A HYDRAULIC LEAK OR BURST MAY CAUSE OIL INJECTION INTO THE BODY OR CAUSE OTHER SEVERE PERSONAL INJURY.

   • A. DO NOT EXCEED SPECIFIED FLOW AND PRESSURE FOR THIS TOOL. EXCESS FLOW OR PRESSURE MAY CAUSE A LEAK OR BURST.
   • B. DO NOT EXCEED RATED WORKING PRESSURE OF HYDRAULIC HOSE USED WITH THIS TOOL. EXCESS PRESSURE MAY CAUSE A LEAK OR BURST.
   • C. CHECK TOOL HOSE COUPLERS AND CONNECTORS DAILY FOR LEAKS. DO NOT FEEL FOR LEAKS WITH YOUR HANDS. CONTACT WITH A LEAK MAY RESULT IN SEVERE PERSONAL INJURY.
   • D. DO NOT LIFT OR CARRY TOOL BY THE HOSES. DO NOT ABUSE HOSE. DO NOT USE KINKED, TORN OR DAMAGED HOSE.

3. MAKE SURE HYDRAULIC HOSES ARE PROPERLY CONNECTED TO THE TOOL BEFORE PRESSURING SYSTEM. SYSTEM PRESSURE HOSE MUST ALWAYS BE CON-NECTED TO TOOL “IN” PORT. SYSTEM RETURN HOSE MUST ALWAYS BE CONNECTED TO TOOL “OUT” PORT. REVERSING CONNECTIONS MAY CAUSE REVERSE TOOL OPERATION WHICH CAN RESULT IN SEVERE PERSONAL INJURY.

4. DO NOT CONNECT OPEN-CENTER TOOLS TO CLOSED-CENTER HYDRAULIC SYSTEMS. THIS MAY RESULT IN LOSS OF OTHER HYDRAULIC FUNCTIONS POWERED BY THE SAME SYSTEM AND/OR SEVERE PERSONAL INJURY.

5. BYSTANDERS MAY BE INJURED IN YOUR WORK AREA. KEEP BYSTANDERS CLEAR OF YOUR WORK AREA.

6. WEAR HEARING, EYE, FOOT, HAND AND HEAD PROTECTION.

7. TO AVOID PERSONAL INJURY OR EQUIPMENT DAMAGE, ALL TOOL REPAIR MAINTENANCE AND SERVICE MUST ONLY BE PERFORMED BY AUTHORIZED AND PROPERLY TRAINED PERSONNEL.

IMPORTANT

READ OPERATION MANUAL AND SAFETY INSTRUCTIONS FOR THIS TOOL BEFORE USING IT.
USE ONLY PARTS AND REPAIR PROCEDURES APPROVED BY STANLEY AND DESCRIBED IN THE OPERATION MANUAL.
TAG TO BE REMOVED ONLY BY TOOL OPERATOR.
SEE OTHER SIDE

HOSE TYPES

The rated working pressure of the hydraulic hose must be equal to or higher than the relief valve setting on the hydraulic system. There are three types of hydraulic hose that meet this requirement and are authorized for use with STANLEY hydraulic tools. They are:

• Certifi ed non-conductive — constructed of thermoplastic or synthetic rubber inner tube, synthetic fi ber braid reinforcement, and weather resistant thermoplastic or synthetic rubber cover. Hose labeled certifi ed non-conductive is the only hose authorized for use near electrical conductors.
• Wire-braided (conductive) — constructed of synthetic rubber inner tube, single or double wire braid reinforcement, and weather resistant synthetic rubber cover. This hose is conductive and must never be used near electrical conductors.
• Fabric-braided (not certified or labeled non-conductive) — constructed of thermoplastic or synthetic rubber inner tube, synthetic fi ber braid reinforcement, and weather resistant thermoplastic or synthetic rubber cover. This hose is not certifi ed non-conductive and must never be used near electrical conductors.

HOSE SAFETY TAGS
To help ensure your safety, the following DANGER tags are attached to all hose purchased from STANLEY. DO NOT REMOVE THESE TAGS.
If the information on a tag is illegible because of wear or damage, replace the tag immediately. A new tag may be obtained from your STANLEY Distributor.

THE TAG SHOWN BELOW IS ATTACHED TO “CERTIFIED NON-CONDUCTIVE” HOSE

DANGER

1. FAILURE TO USE HYDRAULIC HOSE LABELED AND CERTIFIED AS NON-CONDUCTIVE WHEN USING HYDRAULIC TOOLS ON OR NEAR ELECTRIC LINES MAY RESULT IN DEATH OR SERIOUS INJURY.
   FOR PROPER AND SAFE OPERATION MAKE SURE THAT YOU HAVE BEEN PROPERLY TRAINED IN CORRECT PROCEDURES REQUIRED FOR WORK ON OR AROUND ELECTRIC LINES.

2. BEFORE USING HYDRAULIC HOSE LABELED AND CERTIFIED AS NON-CONDUCTIVE ON OR NEAR ELECTRIC LINES. WIPE THE ENTIRE LENGTH OF THE HOSE AND FITTING WITH A CLEAN DRY ABSORBENT CLOTH TO REMOVE DIRT AND MOISTURE AND TEST HOSE FOR MAXIMUM ALLOWABLE CURRENT LEAKAGE IN ACCORDANCE WITH SAFETY DEPARTMENT INSTRUCTIONS.

3. DO NOT EXCEED HOSE WORKING PRESSURE OR ABUSE HOSE. IMPROPER USE OR HANDLING OF HOSE COULD RESULT IN BURST OR OTHER HOSE FAILURE. KEEP HOSE AS FAR AWAY AS POSSIBLE FROM BODY AND DO NOT PERMIT DIRECT CONTACT DURING USE. CONTACT AT THE BURST CAN CAUSE BODILY INJECTION AND SEVERE PERSONAL INJURY.

4. HANDLE AND ROUTE HOSE CAREFULLY TO AVOID KINKING, ABRASION, CUTTING, OR CONTACT WITH HIGH TEMPERATURE SURFACES. DO NOT USE IF KINKED. DO NOT USE HOSE TO PULL OR LIFT TOOLS, POWER UNITS, ETC.

5. CHECK ENTIRE HOSE FOR CUTS CRACKS LEAKS ABRASIONS, BULGES, OR DAMAGE TO COUPLINGS IF ANY OF THESE CONDITIONS EXIST, REPLACE THE HOSE IMMEDIATELY. NEVER USE TAPE OR ANY DEVICE TO ATTEMPT TO MEND THE HOSE.

6. AFTER EACH USE STORE IN A CLEAN DRY AREA.

THE TAG SHOWN BELOW IS ATTACHED TO “CONDUCTIVE” HOSE.

DANGER

1. DO NOT USE THIS HYDRAULIC HOSE ON OR NEAR ELECTRIC LINES. THIS HOSE IS NOT LABELED OR CERTIFIED AS NON-CONDUCTIVE. USING THIS HOSE ON OR NEAR ELECTRICAL LINES MAY RESULT IN DEATH OR SERIOUS INJURY.
2. FOR PROPER AND SAFE OPERATION MAKE SURE THAT YOU HAVE BEEN PROPERLY TRAINED IN CORRECT PROCEDURES REQUIRED FOR WORK ON OR AROUND ELEC-TRIC LINES.
3. DO NOT EXCEED HOSE WORKING PRESSURE OR ABUSE HOSE. IMPROPER USE OR HANDLING OF HOSE COULD RESULT IN BURST OR OTHER HOSE FAILURE. KEEP HOSE AS FAR AWAY AS POSSIBLE FROM BODY AND DO NOT PERMIT DIRECT CONTACT DURING USE. CONTACT AT THE BURST CAN CAUSE BODILY INJECTION AND SEVERE PERSONAL INJURY.
4. HANDLE AND ROUTE HOSE CAREFULLY TO AVOID KINKING, CUTTING, OR CONTACT WITH HIGH TEMPERATURE SURFACES. DO NOT USE IF KINKED. DO NOT USE HOSE TO PULL OR LIFT TOOLS, POWER UNITS, ETC.
5. CHECK ENTIRE HOSE FOR CUTS CRACKS LEAKS ABRASIONS, BULGES, OR DAMAGE TO COUPLINGS IF ANY OF THESE CONDITIONS EXIST, REPLACE THE HOSE IMMEDIATELY. NEVER USE TAPE OR ANY DEVICE TO ATTEMPT TO MEND THE HOSE.
6. AFTER EACH USE STORE IN A CLEAN DRY AREA.

HOSE RECOMMENDATIONS

Tool to Hydraulic Circuit Hose Recommendations
The chart to the right shows recommended minimum hose diameters for various hose lengths based on gallons per minute (GPM)/liters per minute (LPM). These recommendations are intended to keep return line pressure (back pressure) to a minimum acceptable level to ensure maximum tool performance.
This chart is intended to be used for hydraulic tool applications only based on STANLEY tool operating requirements and should not be used for any other applications.
All hydraulic hose must have at least a rated minimum working pressure equal to the maximum hydraulic system relief valve setting.
All hydraulic hose must meet or exceed specifi cations as set forth by SAE J517.

Oil Flow| Hose Lengths| Inside Diameter| USE

( Press/Return)

| Min. Working Pressure
---|---|---|---|---
GPM| LPM| FEET| METERS| INCH| MM| PSI| BAR
Certified Non-Conductive Hose – Fiber Braid – for Utility Bucket Trucks
4-9| 15-34| up to 10| up to 3| 3/8| 10| Both| 2250| 155
Conductive Hose – Wire Braid or Fiber Braid -DO NOT USE NEAR ELECTRICAL CONDUCTORS
4-6| 15-23| up to 25| up to 7.5| 3/8| 10| Both| 2500| 175
4-6| 15-23| 26-100| 7.5-30| 1/2| 13| Both| 2500| 175
5-10.5| 19-40| up to 50| up to 15| 1/2| 13| Both| 2500| 175
5-10.5| 19-40| 51-100| 15-30| 5/8| 16| Both| 2500| 175
c 5-10.5|

19-40

|

100-300

|

30-90

| 5/8| 16| Pressure| 2500| 175
3/4| 19| Return| 2500| 175
10-13| 38-49| up to 50| up to 15| 5/8| 16| Both| 2500| 175

10-13

|

38-49

|

51-100

|

15-30

| 5/8| 16| Pressure| 2500| 175
3/4| 19| Return| 2500| 175

10-13

|

38-49

|

100-200

|

30-60

| 3/4| 19| Pressure| 2500| 175
1| 25.4| Return| 2500| 175

13-16

|

49-60

|

up to 25

|

up to 8

| 5/8| 16| Pressure| 2500| 175
3/4| 19| Return| 2500| 175

13-16

|

49-60

|

26-100

|

8-30

| 3/4| 19| Pressure| 2500| 175
1| 25.4| Return| 2500| 175

HTMA / EHTMA REQUIREMENTS

HTMA / EHTMA REQUIREMENTS

TOOL TYPE

HTMA

HYDRAULIC SYSTEM REQUIREMENTS

| TYPE I| TYPE II| TYPE RR| TYPE III
---|---|---|---|---
Flow range| 4-6 GPM

(15-23 LPM)

| 7-9 GPM

(26-34 LPM)

| 9-10.5 GPM

(34-40 LPM)

| 11-13 GPM

(42-49 LPM)

Nominal operating pressure

(At the power supply outlet)

| 1500 psi

(103 bar)

| 1500 psi

(103 bar)

| 1500 psi

(103 bar)

| 1500 psi

(103 bar)

System relief valve setting

(At the power supply outlet)

| 2100-2250 psi

(145-155 bar)

| 2100-2250 psi

(145-155 bar)

| 2200-2300 psi

(152-159 bar)

| 2100-2250 psi

(145-155 bar)

Maximum back pressure

(At tool end of the return hose)

| 250 psi

(17 bar)

| 250 psi

(17 bar)

| 250 psi

(17 bar)

| 250 psi

(17 bar)

Measured at a max fluid viscosity of: (At minimum operating temperature)| 400 ssu*

(82 centistokes)

| 400 ssu*

(82 centistokes)

| 400 ssu*

(82 centistokes)

| 400 ssu*

(82 centistokes)

Temperature: Sufficient heat rejection capacity to limit maximum fluid temperature to:

(At maximum expected ambient temperature)

| 140° F

(60° C)

| 140° F

(60° C)

| 140° F

(60° C)

| 140° F

(60° C)

Minimum cooling capacity at a temperature difference of between ambient and fluid temps

| 3 hp

(2.24 kW)

40° F

(22° C)

| 5 hp

(3.73 kW)

40° F

(22° C)

| 6 hp

(5.22 kW)

40° F

(22° C)

| 7 hp

(4.47 kW)

40° F

(22° C)

Note: Do not operate the tool at oil temperatures above 140° F (60° C). Operation at higher temperatures can cause operator

discomfort at the tool.

Filter minimum full-flow filtration| 25 microns| 25 microns| 25 microns| 25 microns
Sized for flow of at least:

(For cold temp startup and maximum dirt-holding capacity)

| 30 GPM

(114 LPM)

| 30 GPM

(114 LPM)

| 30 GPM

(114 LPM)

| 30 GPM

(114 LPM)

Hydraulic fluid, petroleum based (premium grade, anti- wear, non-conductive) Viscosity (at minimum and maximum operating temps)| 100-400 ssu

(20-82

centistokes)

| 100-400 ssu

(20-82

centistokes)

| 100-400 ssu

(20-82

centistokes)

| 100-400 ssu

(20-82

centistokes)

Note: When choosing hydraulic fluid, the expected oil temperature extremes that will be experienced in service determine the most suitable temperature viscosity characteristics. Hydraulic fluids with a viscosity index over 140 will meet the requirements over a wide range of operating temperatures.

*SSU = Saybolt Seconds Universal

CLASSIFICATION

OPERATION

GENERAL OPERATION
Tools included for mounting and dismounting:

• Single-head wrench/SW 24
• Single-head wrench/SW 32
• Single-head wrench/SW 41
• Hex wrench/SW 5

DRILL BIT INSTALLATION

WARNING
Ensure that the tool is disconnected from the power source to avoid unintentional operation of the tool and injury. Disconnect only depressurized hoses.

Use a single-head wrench (SW 24 or SW 41) and a single-head wrench (SW 32) to unscrew and replace the drill bit.

DIMENSION OF THE DRILL BIT
Drill head thread: male 1 – 1/4 in. UNC and female R 1/2 in.
Which drill bit at which speed?

CHECK THE POWER SOURCE

1. Using a calibrated flowmeter and pressure gauge, check that the hydraulic power source develops a flow of 5.8–13.2 GPM / 22–50 LPM at 950–2000 psi/66-140 bar.
2. Ensure the hydraulic power source is equipped with a relief valve set to open at 2100–2250 psi/145–155 bar.
3. Check that the hydraulic circuit matches the tool for open-center (OC) operation.

CHECK THE TOOL

1. Ensure all tool accessories are correctly installed. Failure to install tool accessories properly can result in damage to the tool or personal injury.
2. There should be no signs of leaks.
3. The tool should be clean and dry with all fittings and fasteners tight.

CONNECT HOSES

1. Wipe all hose couplers with a clean lint-free cloth, before making connections.

2. Connect the hoses from the hydraulic power source to the tool fittings or quick disconnects. Connect the return hose first and disconnect it last to eliminate trapped pressure.
   Note: If uncoupled hoses are left in the sun, pressure increase within the hose can make them difficult to connect. Connect the free ends of hoses together when not in use.

3. Observe the flow indicators stamped on the hose couplers to ensure that the flow is in the proper direction. The female coupler on the tool’s IN port is the inlet coupler.

4. Squeeze the drill trigger momentarily. If the drill does not operate, the hoses may be reversed. Verify correct connection of the hoses before continuing.

FREEHAND DRILLING

1. Observe all safety precautions.

2. Mount the spot-drilling aid onto the centering collar to ensure precise positioning.

3. Screw on the desired drill bit (up to max. Ø 80 mm approximately 3 inches). Refer to “Drill Bit Installation” on page 10. Manual tightening is sufficient as the drill bit will automatically fasten further during drilling.

4. Connect CD10 to a water supply. For this purpose, the device comes with a 10 liter pump barrel, which must be pressurized. Alternatively, you may connect the device to a water tap, using a “Garden” hose couplings. Maximum water pressure is 60 psi/4 bar.

5. Connect the tool to the power source.

6. Move the hydraulic circuit control valve to the “ON” position.

7. Regulate the water valve to adjust the water supply flow as desired.

8. Proceed to carry out your work.
   CAUTION
   Never switch into gear #1 in freehand drilling operation. This delivers the highest torque.

9. Place CD10 in drilling position and squeeze the trigger to activate the drill.
   WARNING
   To avoid injury, do not use the valve trigger lock in freehand drilling operation! Use valve trigger lock in stand-aided drilling operation only!

10. Release the trigger to stop the drill.
    Note: The handle and the spot-drilling aid enable controlled manual operation of the drill.
    CAUTION
    Monitor the water supply to ensure that sufficient water is supplied to the cut surface to avoid unnecessary wear of drilling equipment.

11. Dismount the drill upon completion of drilling work.

STAND-AIDED DRILLING
Anchor the stand at the point where you wish to drill. To do so, drill a hole matching the size of the corresponding screw anchor and screw the stand onto the surface. Align the stand such that the drill bit will make contact with the surface precisely at the point where you want to drill the opening or hole.

1. Insert the drill from above, into the corresponding seat, and fasten the core drill using the hex head socket wrench (SW 5).

2. Manually screw the corresponding drill bit from below, onto the drill bit adapter. Manual tightening is sufficient as the drill bit will automatically fasten further during drilling operation.

3. If an angled hole is necessary, adjust the stand position by swiveling the arm of the stand.

4. Connect CD10 to a water supply. For this purpose, the device comes with a 10 liter pump barrel, which must be pressurized. Alternatively, you may connect the device to a water tap, using a “Garden” hose couplings. Maximum water pressure is 60 psi/4 bar.

5. Connect the tool to the power source.

6. Move the hydraulic circuit control valve to the “ON” position.

7. To operate the drill, regulate check valve to adjust the water supply flow as desired.

8. Proceed to carry out your work.

9. Squeeze the trigger to activate the drill.
   caution
   Monitor the water supply to ensure that sufficient water is supplied to the cut surface to avoid unnecessary wear of drilling equipment.

10. You may continuously control the advance motion of the drill by adjusting the star knob at the side of the drilling stand.

11. To switch off the machine, unlock the valve trigger fixing key. Then shut off the water supply.

12. Dismounting the drill upon completion of drilling work.
    CAUTION
    When drilling into a structure that may contain electrical wiring, know the location of wiring and DO NOT drill into it. The housing can carry electrical current from live electrical wires, into which the drill is accidentally drilled resulting in injury or death.

COLD WEATHER OPERATION
If the drill is to be used during cold weather, preheat the hydraulic fluid at low engine speed. When using the normally recommended fluids, fluid temperature should be at or above 50 °F/10 °C (400 ssu/ 82 centistokes) before use. Damage to the hydraulic system or drill can result from use with fluid that is too viscous or too thick.

TOOL PROTECTION & CARE

NOTICE
In addition to the safety precautions found in this manual, observe the following for equipment protection and care.

• Make sure all couplers are wiped clean before connection.
• The hydraulic circuit control valve must be in the “OFF” position when coupling or uncoupling hydraulic tools. Failure to do so may result in damage to the quick couplers and cause overheating of the hydraulic system.
• Always store the tool in a clean dry space, safe from damage or pilferage.
• Make sure the circuit PRESSURE hose (with male quick disconnect) is connected to the “IN” port. The circuit RETURN hose (with female quick disconnect) is connected to the opposite port. Do not reverse circuit flow. This can cause damage to internal seals.
• Always replace hoses, couplings and other parts with replacement parts recommended by STANLEY. Supply hoses must have a minimum working pressure rating of 2500 psi/172 bar.
• Do not exceed the rated flow. See “SPECIFICATIONS” on page 15 for correct flow rate. Rapid failure of the internal seals may result if the flow exceeds the specified rate.
• Always keep critical tool markings, such as warning stickers and tags, legible.
• Tool repair should be performed by experienced personnel only.
• Make certain that the recommended relief valves are installed in the pressure side of the system.
• Do not use the tool for applications for which it was not intended.

TROUBLESHOOTING

If symptoms of poor performance develop, this chart can be used as a guide to correct the problem. When diagnosing faults in the tool, always check that the hydraulic power source is supplying the correct hydraulic flow and pressure to the tool as listed in the following table. Use a flow meter known to be accurate. Check the flow with the hydraulic fluid temperature at least 80 °F/27 °C.

Tool will not start.

| Hydraulic power is not being

supplied.

| Check to make certain that both hoses are

connected to the hydraulic power source.

Turn hydraulic circuit control valve “ON”.
Defective quick disconnect.| Check each disconnect separately. Replace as necessary.
Jammed motor.| See your authorized dealer for service.

Flow reversed through

hoses.

| Correct the hydraulic power source control valve position. Prevent reverse flow by using only one port from the valve for pressure, the return tool hose to the cooler and the filter line. Correct

the quick-disconnect male/ female routing per

instructions and the arrows on the fittings.

Low drilling torque.

|

Incorrect hydraulic flow.

| Check that the hydraulic power source is producing 5.8–13 GPM /22–50 LPM at 950–2000 psi /66–140 bar.
Defective quick disconnect.| Check each disconnect separately.
Hydraulic circuit relief set too low, hoses too restrictive or the hydraulic fluid is too thick.|

Set relief valve at 2100 psi / 145 bar.

Fluid Restriction in hose or

valve. Excess back pressure.

| Locate and remove restrictions.
Use correct fluid.
Fluid not warmed-up. Preheat system.
Hoses too long for hose I.D. Use shorter hose.
Priority flow control valve is

malfunctioning.

| See your authorized service dealer for replacement.

Flow reversed through

hoses.

| Correct the power source control valve position. Prevent reverse flow by using only one port from the valve for pressure, the return tool hose to the cooler and the filter line. Correct the quick- disconnect male/ female routing per instructions and the arrows on the fittings.

Too low slip clutch torque.

| Inspect and replace slip clutch washers if necessary. Set torque to 20±1,5 Nm, 15±1 lbf.ft. See your authorized service dealer for repair. Do not overload drill to avoid wear of slip clutch.
Symptom| Possible Cause| Solution
---|---|---

Tool runs too fast.

| ****

Incorrect hydraulic flow.

| Check that hydraulic power source is not producing over 13.2 / 50 LPM at 950-2000 psi / 66-149 bar.

Hydraulic flow reversed.

| Correct the tool hoses, IN and OUT per instructions and if the power supply valve is reversible, reconnect the tool return hose to the oil cooler or to the filter directly.

Priority valve faulty.

| Do not separate modules. Remove inspect and replace priority valve if necessary. See your authorized service dealer for replacement.
Trigger operation erratic.

Control difficult.

| Trigger mechanism blocked.| Do not separate modules. Clean trigger area. Adjust trigger.

Fluid leak at air gap between

motor and valve housing.

| Motor capscrews loose.| Tighten to recommended torque (10 Nm = 7, 5 lbf.ft).
Motor O-rings worn.| See your authorized dealer for repair.
Motor cap/main housing damaged.| See your authorized dealer for repair.
Hydraulic pressure and return hoses reversed.| Correct hose connections.

Fluid gets too hot. Power unit working hard.

| Open center tool on a closed center circuit or vice versa.| Use tools to match circuit.
Circuit relief set too low.| Adjust relief valve to 2100-22500 psi/145-155 bar.
Too much fluid getting

through tool.

| Adjust flow to 13.2 GPM/50 LPM maximum.
Circuit is generating high

heat with flow controls.

| Use pump size and rpm for producing needed

flow only. Eliminate circuit heating causes.

Circuit has contaminants that have caused wear and high heat generation.| Replace worn pump and valves. Install a large clean filter and keep the fluid clean.

Gearshift knob turns hard.

| Oil leak at motor shaft seal into gearbox causes high pressure in gearbox.|

See your authorized dealer for repair.

No gearshift function.| Shifter pin worn or broken.| See your authorized dealer for repair.
Water leaking out of shaft seal or side hole.| Output shaft seals worn.| See your authorized dealer for repair.
Water pressure too high. Seal damaged.| Maximum water pressure is 60 psi/4 bar.

SPECIFICATIONS

• Pressure………………………………………………………………………………………………………………………….. 2000 psi/140 bar

• Water Pressure………………………………………………………………………………………………………………… Max. 60 psi/4 bar

• Maximum Back Pressure………………………………………………………………………………………………………. 250 psi/17 bar

• Weight………………………………………………………………………………………………………………………………..18.7 lbs./8.5 kg

• Overall Length…………………………………………………………………………………………………………………… 19.3 in./490 mm

• Maximum Fluid Temperature……………………………………………………………………………………………………. 140 °F/60 °C

• Capacity……………………………………………………………………………………………………………………………….3.6 hp/2.8 kW

• Flow Range…………………………………………………………………………………………………………….. 5–13 GPM/20–50 LPM

• Maximum Flow…………………………………………………………………………………………………………………. 13 GPM/49 LPM

• Porting………………………………………………………………………………………………………………………………….-8 SAE O-ring

• Water Connection………………………………………………………………………………………………………………Gardena System

• Free Speed……………………………………………………………………………………………………………………..1st Gear: 380 rpm
  2nd Gear: 900 rpm
  3rd Gear: 1800 rpm

• Drill Bit Connection…………………………………………………………………………………1-1/4 in. UNC male/R 1/2 in. Female

• Hydraulic Connection……………………………………………………………………………………………. Quick Couplers 1/2 in. FF

• Hose Diameter……………………………………………………………………………………………………………………. .500 in./12 mm

• Sound Pressure……………………………………………………………………………………………………………………80 DBA @ 1m.

• Vibration Level……………………………………………………………………………………………………………………………..0.82 m/s2

ACCESSORIES

• Anchor Stand……………………………………………………………………………………………………………………………………62275
• 7/8 in. Core Bit with Crown…………………………………………………………………………………………………………………41241
• 1 in. Core Bit with Crown……………………………………………………………………………………………………………………41242
• 1-1/4 in. Core Bit with Crown………………………………………………………………………………………………………………41243
• 2 in. Core Bit Segmented…………………………………………………………………………………………………………………..41244
• 3 in. Core Bit Segmented…………………………………………………………………………………………………………………..41245
• 4 in. Core Bit Segmented…………………………………………………………………………………………………………………..41246
• 6 in. Core Bit Segmented…………………………………………………………………………………………………………………..41247
• Vacuum Pump………………………………………………………………………………………………………………………………….44957
• Water Tank………………………………………………………………………………………………………………………………………41240

Centering Aid Handle Assy 41252
CLAMP CLIP ASSY P/N-41612 Includes Item 250 thru 256

CD10 PARTS ILLUSTRATION

CD10 PARTS LIST

ITEM| P/N| QTY| DESCRIPTION|  | ITEM| P/N| QTY| DESCRIPTION|
---|---|---|---|---|---|---|---|---|---
TG4| 88347| 1| COMPOSITE SAFETY DECAL (NOT SHOWN)| 402| 41272| 1| OUTPUT SHAFT|
404| 41273| 1| SPUR GEAR|
A10| 40507| 1| HOSE SET WITH QUICK COUPLERS

(NOT SHOWN)

|
405| 41274| 1| NOTCHED WHEEL|
406| 41275| 1| SPUR GEAR|
TG5| 76482| 1| CD10 NAME TAG (SEE PAGE # 6)|
415| 41276| 1| NEEDLE BEARING|
AY1| 41249| 1| MOTOR ASSEMBLY (INCLUDES ITEMS 101 – 210)|
418| 41277| 1| BALL|
101| 41253| 1| MOTOR HOUSING| 419| 41278| 1| COMPRESSION SPRING|
102| 41254| 1| OUTPUT SHAFT| 420| 41279| 1| GROOVED BALL BEARING|
103| 41255| 1| SPUR GEAR| 421| 41280| 1| SNAP RING|
104| 41256| 1| SHAFT SEALING| 422| 41281| 1| WASHER|
105| 41257| 1| SNAP RING| 423| 41284| 1| SNAP RING|
106| 41258| 1| THRUST WASHER| 424| 41286| 2| SNAP RING|
107| 41259| 1| THRUST BEARING| 425| 41287| 1| SNAP RING|
108| 41260| 1| SHAFT SPACER| 426| 41298| 1| FEATHER KEY|
109| 41261| 1| SPOOL DRIVE| 427| 41348| 1| SNAP RING|
110| 41262| 1| DRIVE| AY6| 41349| 1| GEARSHIFTLEVERASSY(INCLUDES ITEMS 431 – 436)|
111| 41263| 3| O-RING |
431| 41361| 1| GEARSHIFT LEVER |
112| 41264| 1| SPACER PLATE|
432| 41362| 1| O-RING *|
113| 41265| 1| GEROLER ASSY|
433| 41373| 1| SNAP RING|
114| 41266| 1| SPOOL|
434| 41375| 1| DOWEL PIN|
115| 41267| 1| BEARING|
435| 41376| 2| RADIAL SHAFT SEALING|
117| 41624| 1| BEARING RING|
436| 41377| 1| RADIAL SHAFT SEALING|
118| 41268| 1| SNAP RING|
AY7| 41379| 1| COUNTERSHAFT ASSY (INCLUDES ITEMS 403 – 417)|
119| 41269| 1| NEEDLE BEARING|
120| 41270| 1| SNAP RING|
403| 41380| 1| GEAR SHAFT|
AY2| 41252| 1| CENTERING AID HANDLE ASSY (INCLUDES ITEMS AY3 CENTERING AID & AY4 CLAMP CLIP ASSY)|
407| 41381| 1| SPUR GEAR|
408| 41382| 1| WASHER|
AY3| 41608| 1| CENTERING AID (INCLUDES ITEMS 259 & 260)| 409| 41383| 3| BELLEVILLE BEARING|
410| 41384| 1| NUT|
259| 41609| 1| GAS PRESSURE SPRING W/BUFFER

(INCLUDES ITEM 261)

|
411| 41385| 1| WASHER|
412| 41386| 1| GROOVED BALL BEARING|
260| 41611| 1| EXTENSION ROD|
413| 41387| 1| SNAP RING|
261| 56607| 1| BUFFER (INCLUDED WITH ITEM 259 GAS PRESSURE SPRING W/ BUFFER)|
414| 41388| 1| SHIM|
417| 41389| 1| SHIM|
AY4| 41612| 1| CLAMPCLIPASSY(INCLUDESITEMS 250 – 256)|
416| 41390| 1| DOWEL PIN *|
428| 41391| 1| SEAL|
250| 41613| 1| CLAMP CLIP|
429| 41392| 4| FILLISTER-HEAD SCREW|
251| 41614| 3| LOCKING SCREW|
430| 52661| 2| DOWEL PIN|
252| 41616| 3| SQUARE NUT|
AY8| 65204| 1| WATER VALVE HOSE ASSY

(INCLUDES ITEMS 210 – 219

|
254| 41621| 2| WASHER|
255| 41622| 4| DISTANCE RING|
210| 41587| 1| CONNECTING PIECE|
256| 41623| 1| HANDLE|
211| 41396| 1| GASKET|
AY5| 41250| 1| THREE-SPEED GEARBOX ASSY

(INCLUDES ITEMS 401 THRU 436 &

210 – 219)

|
212| 65204| 1| ELBOW (PART OF ITEM AY8 WATER VALVE HOSE ASSY P/N-65204)|
 |
401| 41271| 1| BEARING HOUSING|
ITEM| P/N| QTY| DESCRIPTION|  | ITEM| P/N| QTY| DESCRIPTION|
---|---|---|---|---|---|---|---|---|---
213| 65204| 2| HOSE CONNECTOR (PART OF ITEM AY8 WATER VALVE HOSE ASSY P/N- 65204)| 321| 41070| 1| O-RING|
322| 41071| 1| SCREW|
323| 41602| 1| O-RING|
214| 65204| 2| CLAMP (PART OF ITEM AY8 WATER VALVE HOSE ASSY P/N-65204)|
326| 41073| 1| O-RING|
215| 65204| 1| HOSE (PART OF ITEM AY8 WATER VALVE HOSE ASSY P/N-65204)| 330| 52660| 1| WASHER|
A13| 41603| 1| VALVE LEVER LOCKING ASSY

(INCLUDES ITEMS 40 – 43)

|
216| 41396| 2| GASKET|
217| 65206| 1| STOPCOCK| 40| 41604| 1| HOUSING|
218| 41586| 1| CONNECTING PIECE| 41| 41605| 1| LATCH PIN|
219| 41588| 1| WATER STOP GARDENA 1/2 IN.| 42| 41606| 1| COMPRESSION SPRING|
AY9| 41251| 1| HANDLE ASSY (INCLUDES ITEMS 301 THRU 332, 601 – 608 & 40 – 43)| 43| 41607| 1| PUSH BUTTON|
 |
301| 41590| 1| VALVE HOUSING ASSY|
305| 41591| 1| BAR|
306| 41593| 1| GLAND|
313| 41062| 1| SNAP RING|
316| 41065| 1| COMPRESSION SPRING|
324| 41594| 1| SWIVEL RING-SEGMENT|
325| 40957| 1| FILLISTER-HEAD SCREW|
 | SERVICE PARTS|
327| 41595| 5| FILLISTER-HEAD SCREW|
44969| FILTER ELEMENT|
328| 41075| 1| PLUG|
44970| GASKET|
329| 01652| 2| HOSE ASSY|
44971| MUFFLER ELEMENT|
332| 41596| 4| SCREW|
44972| STAND GASKET|
601| 41597| 1| HANDLE|
45111| SEAL KIT INSTRUCTION|
602| 41598| 1| VALVE LEVER|
45110| SEAL KIT (* DENOTES PART IN SEAL KIT)|
603| 41599| 1| DOUBLE-NOTCHED PIN|
 |
604| 41600| 1| SCREW|
605| 52663| 1| LOCK BOLT|
606| 52664| 1| BUSHING|
607| 52665| 1| BUSHING|
608| 52666| 1| COMPRESSION SPRING|
A11| 03971| 1| COUPLER SET (NOT SHOWN)|
A12| 41601| 1| VALVE ASSY (INCLUDES ITEMS 307

– 330)

|
307| 41056| 1| SNAP RING|
308| 41057| 1| FILLISTER-HEAD SCREW|
309| 41058| 1| WASHER|
310| 41059| 1| CONTROL PISTON|
311| 41060| 1| SPRING SEAT|
312| 41061| 1| PIN|
314| 41063| 1| BUSHING|
315| 41064| 1| GUIDE|
317| 41066| 1| COMPRESSION SPRING|
318| 41067| 1| SNAP SPRING|
319| 41068| 1| O-RING|
320| 41069| 1| O-RING|

STANLEY Infrastructure
6430 SE Lake Road
Portland, Oregon 97222 USA
503-659-5660 / Fax 503-652-1780 www.stanleyinfrastructure.com

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