SARIS 4640 MHS Duo Tray Instruction Manual

: August 16, 2024
: SARIS

Table of Contents

Parts
Assembly Instructions
OFFICIAL WARRANTY TERMS
WARRANTY TERM
LIMITATIONS
EXCLUSIONS
RECOMMENDED RACK MAINTENANCE
Customer Support
References
Read User Manual Online (PDF format)
Download This Manual (PDF format)

SARIS 4640 MHS Duo Tray

Parts

Included Items:

Rear wheel strap x 1
Clasp attachment bolts x 4

Assembly Instructions

TRAY ASSEMBLY:

CLASP
With the tray upside down, install the clasp to the tray using a 5mm hex key to tighten the included (4x) M8 bolts. Torque to approximately 12ft-lbs/16Nm.
*Note the direction the clasp opening is facing so you can match the clasp direction on additional trays.
Install the clasp hardware to the lower clasp as follows:
a) insert main pin through lower clasp as shown, with flat side facing out.
b) insert the security bolt through the flat side of the pin as shown.
c) loosely thread security bolt into the T-nut assembly, as shown.
INSTALLING TRAY TO BASE
Place the tray with clasp over the base and secure the clasp. Tighten with security wrench. Torque to approximately 10ftlbs/14Nm.
Security wrench included with MHS spine.
FRONT WHEEL BLOCK AND REAR WHEEL STRAP INSTALL.
Install rear wheel strap carriage by inserting the plastic T-plug into the corresponding cutout on the underside of the tray. Slide the carriage toward the tray center and adjust as needed for varying bike lengths. Ensure the strap is secured through the buckle when traveling in order to prevent the loss of the strap.
Secure front wheel block with included screws through the bottom of the tray. Using a 3mm hex key, tighten the screws only until wheel block is snug to the tray. DO NOT OVERTIGHTEN
Install the hole cover on the rear wheel strap side with the included screws. Using a 3mm hex key, tighten the screws only until rear plug is snug to the tray. DO NOT OVERTIGHTEN
Install lock cores into tray lock cables as shown.
*Lock cores included with MHS bases or available separately.
Upper wheel block positions are defined above for front wheels. Rear arm upper wheel block position will vary depending on bike length. Ensure rear wheel is held securely by the upper wheel block, as well as the lower wheel strap. Use Saris Fender Bike Accessory (sold seperately) for proper mounting of bikes equipped with fenders.
BIKE INSTALL:
Secure rear wheel arm first, then rear wheel.

Arm position should land in the grey triangle.

CAUTIONS:

All requirements for compatibility/fit as stated in the current Saris vehicle/carrier compatibility guide must be followed. (Available at any Saris dealer or www.saris.com). If your vehicle is not listed or you have any questions, please call our customer service at 800-783-7257 or visit www.saris.com.

Read and follow instructions carefully. Save owner’s manual for future reference or parts information. Ensure that any other users of the bicycle carrier are familiar with their content.
Drive slowly over speed bumps, 5 to 10 mph max speed.
It’s the end users responsibility to ensure that use of this product meets all local and state laws.
When cleaning vehicle and rack, use only water soluble cleaners. Do not take rack through car wash.
Make sure bike tires are not directly behind exhaust pipe.
Rack must be installed directly into vehicle hitch receiver. Do not modify the hitch receiver or use hitch extenders.
Approved for use on Class A, B, and C motor homes or RV’s, 80 lb. max capacity. Not approved for use on tow-behind campers or trailers.
Prior to usage on the road, remove all loose parts from bicycle, including (but not limited to) child seat, basket, lock, light, pump, etc.
This carrier is not recommended for off-road use or for use at speed exceeding 70 mph (113 km/h).
The handling characteristics of a vehicle will change when a rear bicycles carrier is fitted and especially when it is loaded (in particular crosswind sensitivity, handling on bends and braking). Driving techniques should be altered to allow for these changes, reduce speed, especially on bends and allowing for longer braking distances.
The vehicle’s total length increases when the bike carrier is attached. The bikes themselves may increase the vehicle’s total width and height. Take care when reversing and/or entering garages or ferries, etc.
Remove carrier from vehicle when not in use.
Tighten straps regularly during the journey.
Vehicle should be in good condition in the area at which the hitch is located.Do not exceed maximum load capacity of carrier (100 lbs max) Secure properly and adjust for even load distribution, loading the heaviest/biggest bike first and closest to the vehicle. Consult your MHS base manual for additional weight configuration guidelines.
Saris absolves itself of responsibility for any personal injuries or consequential damage to property or wealth caused by incorrect fitting or use.

Warning and Disclaimer:

This carrier has been designed to carry bicycles on specific vehicles. Before installation, user must read and follow current Saris Fit Guide (available through Saris dealer) recommendations and enclosed instructions. Fit recommendations are based on vehicle’s standard features; optional features may affect the fit recommendations. User must attach carrier correctly to the vehicle, check its attachment before each use, and inspect carrier parts for wear. Carrier’s attachment to the vehicle is critical and beyond the control of the manufacturer. Manufacturer and seller expressly disclaim any and all liability for personal injury, property damage or loss, whether direct, indirect, or incidental, resulting from the incorrect attachment, improper use, inadequate maintenance, or neglect of this carrier.

OFFICIAL WARRANTY TERMS

Saris Equipment LLC, parent company of Saris Racks, warrants our product to the original consumer to be free from defects in materials and workmanship. Please retain your sales slip for your records, as proof of purchase will be required.

WARRANTY TERM

Note: No damage to mounting surfaces is covered.
Any product or part thereof found to be defective within the term as set forth above will be replaced without charge provided that:

Its failure resulted from a defect in material or workmanship and not from normal wear and tear expected in the use of the product.
The product was not misused, improperly assembled, improperly maintained or damaged by accident.
There was no failure to follow instructions or warnings in Owner’s Manual.
No alterations or modifications were made.
The product or part is delivered, freight prepaid, to Saris Equipment LLC or an authorized service center. Please call 1-800 783-7257 to obtain return authorization prior to return. Saris Equipment LLC reserves the right to inspect any product before issuing a replacement. Saris Equipment LLC’s only obligation shall be to replace such products or parts that it determines are defective.

LIMITATIONS

The foregoing warranties are in lieu of and exclude all other warranties not expressly set forth herein, whether expressed or implied by operation of law or otherwise. Other than as set forth above, Saris Equipment LLC makes no warranty, whether express, implied or statutory, with respect to any product, including, but not limited to, warranties of reliability, merchantability fitness for a particular purpose, or those arising from any course of performance, dealing, usage or trade. Saris Equipment LLC shall not be liable for incidental or consequential losses, damages or expenses in connection with its products. Saris Equipment LLC’s liability hereunder is expressly limited to the replacement of goods not complying with this warranty or, at Saris Equipment LLC’s election, to the repayment of an amount of the purchase price of the product in question. Some states do not permit the exclusion or limitation of implied warranties or incidental or consequential damages, so the preceding limitations and exclusions may not apply to you.

EXCLUSIONS

If consumer does not heed cautions listed in Instruction Manual, damage is not covered under warranty
Impact/collision damage is not covered under warranty
Cradles and strap damage due to improper arm placement are not covered under warranty
Carrying anything other than a bicycle is not covered under warranty
Rust is wear and tear and is preventable with rack maintenance
Weather impact (UV, salt air/water)