PARKSIDE PPSZ 700 A1 Spot Welder Instruction Manual

PARKSIDE PPSZ 700 A1 Spot Welder

Product Information

Specifications

• Model: Spot Welder PPSZ 700 A1
• Input Power: 230V
• Output Short Circuit Current: I2cc
• Continuous Input Power: Sp
• Rated No-load Voltage: U20
• Rated Mains Voltage: U1
• Output Continuous Current at 100% Duty Cycle: I2p

Product Usage Instructions

Safety Precautions
Before using the spot welder, ensure that you have read and understood all safety instructions provided in the manual. Always wear appropriate safety gear, including eye protection and gloves, when operating the spot welder.

Setup and Operation

1. Unfold the page containing illustrations to familiarize yourself with all the functions of the device.
2. Ensure the spot welder is placed on a stable surface before operation.
3. Connect the spot welder to a suitable power source following the rated mains voltage.
4. Adjust the settings on the spot welder according to your welding requirements.
5. Place the materials to be welded between the electrodes of the spot welder.
6. Press the welding trigger to create the weld.

FAQ

• Q: Can children use this spot welder?
  A: No, this product should be kept out of the reach of children and only used by trained individuals.

• Q: What should I do in case of electric shock?
  A: If you experience an electric shock, seek medical attention immediately. Disconnect the spot welder from the power source before attempting any rescue.

SPOT WELDER PPSZ 700 A1
PUNKTSCHWEIßZANGE PPSZ 700 A1 SOUDEUSE PAR POINT PPSZ 700 A1

Table of pictograms used

Spot Welder 230V PPSZ 700 A1

Introduction
Congratulations! You have purchased one of our high-quality products. Please familiarise yourself with the product before using it for the first time. Please also read the safety instructions carefully. This product must be set up or used only by people who have been trained to do so.
KEEP OUT OF THE REACH OF CHILDREN!

Intended use

• This spot welder is designed for connecting iron or steel sheets with a maximum thickness of 1.5 mm (for each sheet) using spot welding. The device has a handle for you to use to safely lift and move the device. If it is not handled properly the product can be dangerous for individuals, animals and property. Use the product only as described and only for the specific applications as stated. Keep these instructions in a safe place. Ensure you hand over all documentation when passing the product on to anyone else. Any use that differs to the intended use as stated above is prohibited and potentially dangerous. Damage or injury caused by misuse or disregarding the above warning is not covered by the warranty or any liability on the part of the manufacturer. The appliance is not intended for commercial use. Commercial use will void the warranty.

Residual risk

• Even if you operate the device as intended, there will be residual risks.
• The following dangers may occur in connection with the build and design of this welder:
  • eye/skin injuries from weld spatter,
  • touching hot parts of the device or the workpiece (burn injuries),
  • in the case of insufficient protection, risk of accidents and burns due to flying sparks or slag,
  • harmful emissions of smoke and gases caused by lack of air or insufficient extraction in closed rooms. Reduce the residual risk by carefully using the device as intended and observing all instruction.

Package contents

1. 1 spot welder
2. 1 handle
3. 1 set of operating instructions 4 screws
4. 4 welding electrodes

Parts description

Technical Specifications

Changes to technical and visual aspects of the product may be made as part of future developments without notice. Accordingly, no warranty is offered for the physical dimensions, information and specifications in these operating instructions. The operating instructions cannot therefore be used as the basis for asserting a legal claim.

Safety instructions

Please read the operating instructions with care and observe the notes described. Familiarise yourself with the device, its proper use and the safety instructions using these operating instructions. The rating plate contains all technical data of this welder; please learn about the technical features of this device.

• WARNING Keep the packaging material away from small children. There is a risk of suffocation!
• Repairs or/and maintenance work must only be carried out by qualified electricians.
• During operation the device should not be covered or jammed between other devices. Make sure that the device is correctly connected to the mains voltage. Avoid any form of tensile stress of the power cable.
• Only remove the electrodes from the holder after allowing them to cool down for 15 minutes.
• Resistance welding creates sparks, molten metal parts and smoke. Therefore ensure that: All flammable substances and/or materials are removed from the workplace and its immediate surrounding.
• Ensure the workplace is ventilated.
• Do not weld on containers, vessels or tubes that contain or con-tained flammable liquids or gases.
• WARNING Avoid any form of direct contact with the welding current circuit. The no-load voltage between the electrode holders can be dangerous, there is a risk of electric shock.
• WARNING Do not store or use the device in a damp or wet environment or in the rain. Protection rating IP20 is applicable in this case.
• Protect your eyes from welding sparks using certified safety goggles (EN 166). Wear gloves and dry protective clothing that are free of oil and grease to protect the skin from welding sparks.
• Do not use the welding power source to defrost pipes.
• Keep any body parts away from the space between the welding arms. Risk of crushing! Do not touch the welding arms. Risk of electric shock! Risk of burns!

Please note:

• Resistance welding creates sparks and drops of melted metal. The welded workpiece starts to glow and remains hot for a relatively long period of time. Therefore, do not touch the workpiece with bare hands.
• Resistance welding can cause vapours to be released that may be hazardous to health. Be careful not to inhale these vapours.
• Protect yourself from the harmful effects of the welding procedure and keep people not involved in the work at a distance of 2 m away from the workplace.

ATTENTION!

• During the operation of the welder, other consumers may experience problems with the voltage supply depending on the network conditions at the connection point. In case of doubt, please contact your energy supply company.
• During the operation of the welder, other devices may malfunction, e. g. hearing aids, cardiac pacemakers, etc.

Potential hazards during resistance welding

• There are a series of potential hazards that can occur during resistance welding. It is therefore particularly important for the welder to observe the following rules to avoid endangering him/herself and others and to prevent damage to people and the device.
• Work on the mains voltage side, e.g. on cables, plugs, sockets etc., may only be carried out by qualified electricians according to national and local regulations.
• In the event of accidents, disconnect the welder from the mains voltage immediately.
• If electrical contact voltages occur, switch off the device immediately and have it checked by a qualified electrician.
• Always ensure good electrical contacts on the welding current side.
• Always wear insulating gloves on both hands during welding work. These provide protection from electrical shocks (no-load voltage of the welding current circuit), harmful radiations (heat and UV radiation) and incandescent metal and splashes of slag.
• Wear sturdy, insulating shoes. The shoes should also insulate when exposed to moisture. Loafers are not suitable as falling incandescent metal droplets can cause burns.
• Wear suitable protective clothing, no synthetic garments.
• Do not work without work protection, only use certified eye protection (EN 166).
• Any persons in the vicinity of the work area or helpers must also be informed of the dangers and be equipped with the necessary protective equipment. If necessary, set up protective walls.
• Ensure an adequate supply of fresh air whilst welding, particularly in small spaces, as welding produces smoke and harmful gases.
• No welding work may be carried out on containers that have been used for storing gases, fuels, mineral oils or similar – even if they have been empty for a long time – as possible residues may present a risk of explosion.
• Special regulations apply in rooms where there is a risk of fire or explosion.
• Welded joints that are subject to heavy stress loads and are required to comply with certain safety requirements may only be carried out by specially trained and certified welders. Examples of this are pressure vessels, running rails, tow bars, car bodies, etc.
• Do not use the welder in the rain.
• Do not use the welder in a moist environment.
• Only place the welder on a level surface.

RISK OF ELECTRIC SHOCK :

• Electric shock from a welding electrode can be fatal. Do not weld in rain or snow. Wear dry insulating gloves. Do not touch the electrodes with bare hands. Do not wear wet or damaged gloves.
• Protect yourself from electric shock with insulation against the workpiece. Do not open the device housing.
• DANGER FROM WELDING FUMES:
• Inhalation of welding fumes can endanger health. Do not keep your head in the fumes. Use the equipment in open areas. Use extractors to remove the fumes.

DANGER FROM WELDING SPARKS:

• Welding sparks can cause an explosion or fire. Keep flammable substances away from the welding location. Do not weld near flammable materials. Welding sparks can cause fires. Keep a fire extinguisher close by and an observer should be present to be able to use it immediately. Do not weld on drums or any other closed containers.
• Welding sparks can injure your eyes and skin. Wear a hat and safety goggles. Wear high, closed shirt collars. Wear complete body protection.

DANGER FROM ELECTROMAGNETIC FIELDS:

• Welding current generates electromagnetic fields. Do not use if you have a medical implant. Never wrap the mains cable around your body. Guide welding cables together.

Environment with increased electrical hazard
When welding in environments with increased electrical hazard, the following safety instructions must be observed. Environments with increased electrical hazard may be encountered, for example:

• In workplaces where the space for movement is restricted,
  such that the welder is working in a forced posture (e.g.: kneeling, sitting, lying) and is touching electrically conductive parts;

• In workplaces which are restricted completely or in part in terms of electrical conductivity and where there is a high risk through avoidable or accidental touching by the welder;

• In wet, humid or hot workplaces where the air humidity or sweat significantly reduces the resistance of human skin and the insulating properties or effect of protective equipment.

• Even a metal conductor or scaffolding can create an environment with increased electrical hazard.

• In this type of environment, insulated mats and pads must be used. Furthermore gauntlet gloves and head protection made of leather or other insulating materials must be worn to insulate the body against Earth. The welding power source must be located outside the working area or electrically conductive surfaces and out of the welder’s reach.
  Additional protection against a shock from the mains current in the event of a fault can be provided by using a fault-circuit interrupter, which is operated with a leakage current of no more than 30 mA and covers all mains-powered devices in close proximity. The fault-circuit interrupter must be suitable for all types of current.
  There must be means of rapid electrical isolation of the welding power source or the welding circuit (e.g. emergency stop device) which are easily accessible.
  This welder must not be used under hazardous conditions.

Welding in tight spaces

• When welding in tight spaces this may pose a hazard through toxic gases (risk of suffocation).
• In tight spaces you may only weld if there are trained individuals in the immediate vicinity who can intervene if necessary.
• In this case, before starting the welding procedure, an expert must carry out an assessment in order to determine what steps are necessary, in order to guarantee safety at work and which precautionary measures should be taken during the actual welding procedure.

Protective clothing

• At work, the welder must protect his/her whole body by using appropriate clothing and face protection against welding sparks and burns. The following steps must be observed:
  • Wear protective clothing prior to welding work
  • Wear gloves.
  • Open windows or use fans to guarantee air supply.
  • Wear safety goggles and face mask.
• Gauntlet gloves made of a suitable material (leather) must be worn on both hands. They must be in perfect condition.
• A suitable apron must be worn to protect clothing from flying sparks and burns. When specific work, e.g. overhead welding, is required, a protective suit must be worn and, if necessary, even head protection.

PROTECTION AGAINST RAYS AND BURNS

• Warn of the danger to the eyes by hanging up a sign
  saying “Caution! Do not look into flames!” in the work area. The workplaces must be shielded so that the persons in the vicinity are protected. Unauthorised persons must be kept away from welding work.

EMC Device Classification

• According to the standard EN 62135-2 this is a welder in electro-magnetic compatibility Class A. Class A devices are devices that are suitable for use in all other areas except living areas and areas that are directly connected to a low-voltage supply mains that (also) supplies residential buildings. Class A devices must adhere to the Class A limit values.

• WARNING NOTICE : Class A devices are intended for use in  an industrial environment. Due to the power-related as well as the radiated interference variables, difficulties might arise in ensuring electromagnetic compatibility in other environments.

• Even if the device complies with the emission limit values in accordance with the standard, such devices can still cause electromagnetic interference in sensitive systems and devices. The user is responsible for faults caused by the device while working, and the user must take suitable protective measures. In doing so, the user must consider the following:

  • power cables, control, signal and telecommunication lines
  • computer and other microprocessor controlled devices
  • television, radio and other playback devices
  • electronic and electrical safety equipment
  • persons with cardiac pacemakers or hearing aids
  • measurement and calibration devices
  • noise immunity of other devices in the vicinity
  • the time of day at which the work is being done.

• The following is recommended to reduce possible interference radiation:

  • fit a mains filter to the mains connection
  • service the device regularly and keep it in good condition
  • welding cables should be completely unwound and installed parallel on the floor, if possible
  • if possible, devices and systems at risk from interference radiation should be removed from the work area or shielded.

• Note!
  This device meets the requirements of the IEC 61000-3-12 standard.

• Note!
  The device is only for use in areas which are supplied with a current load capacity of at least 100 A per phase.

Before using the device

• Take the device and accessories out of the packaging and check them for damage (e.g. transport damage).
• Fix the handle 1 onto the device (see Fig. 2).
• Screw the two welding electrodes 3 tight (see Fig. 3).

Using the device
NOTE : The welder is designed for welding with electrodes.

•  Put on appropriate protective clothing in accordance with the specifications and prepare your workplace.
• Plug the mains plug into the socket.

Welding

• Put the sheets to be connected on top of one another and hold them together (e.g. using clamps or a vice). Put the welding arms into position and then press the lever 6 downwards. The welding electrodes must be positioned directly onto the point to be welded. Now push the power switch 2 left or right to start the welding procedure. The welding time must not exceed 1 second for each spot weld. Release the power switch 2 to end the welding procedure. The break between each spot weld must be at least 15 seconds.
• NOTE: Never press the power switch until the welding electrodes are firmly positioned on the point to be welded.

Maintenance and cleaning

• NOTE: The welder must be regularly serviced and overhauled for proper function and for compliance with the safety requirements. Improper and wrong operation may cause failures and damage to the device.
• Before performing cleaning work on the welder, disconnect the mains plug from the socket to ensure the device is safely isolated from the power supply.
• Clean the exterior of the welder and its accessories regularly. Use compressed air, cotton waste or a brush to remove dirt and dust.
• If the welding electrodes are worn (tips are visibly elongated) they must be replaced. Unplug the mains plug from the socket and leave the device to cool down for at least 15 minutes. The worn electrodes can be unscrewed and new ones can be screwed in. The electrodes have an M8 thread. Additional replacement electrodes can be purchased from a well-stocked specialist dealer.
• NOTE: The following kinds of maintenance work must be performed only by suitably-qualified personnel.
• The current regulator, earthing device and internal cables must be serviced regularly.
• Check the insulation resistance levels of the welder regularly. To do this use an appropriate measuring device.
• In case of a defect or a necessary replacement of equipment parts, please contact the appropriate qualified personnel.

Information about recycling and disposal

DO NOT DISPOSE OF ELECTRICAL TOOLS IN HOUSEHOLD WASTE! DON’T THROW AWAY – RECYCLE!

• According to European Directive 2012/19/EU, used electrical devices must be collected separately for environmentally compatible recycling or recovery. The symbol of the crossed out dustbin means that this device must not be disposed of in household waste at the end of its service life. The device must be handed in at established collection points, recycling centres or waste management depots.
• The disposal  of defective devices which you have sent in will be carried out free of charge. In addition, distributors of electrical and electronic equipment as well as food distributors are obliged to  accept returned waste. Lidl provides you with return options directly in its branches and shops. Return and disposal is free of charge for you. When buying a new device you have the right to return an equivalent old device at no charge. In addition you have the option, regardless of whether you are buying a new device, to hand in (up to three) old devices at no charge, as long as the device is no larger than 25 cm in any dimension. Before returning the device please delete all personal information. Before returning, please remove batteries or rechargeable battery packs which are not enclosed by the old device, as well as bulbs, which can be removed without destroying the product and take these to a separate collection point.
• Batteries containing harmful substances are labelled with the adjacent symbol, which indicates the prohibition on disposal in household waste. The abbreviations for the relevant heavy metals are: Cd = cadmium, Hg = mercury, Pb = lead.
• Please note the marking on the different packaging materials and separate them as necessary. The packaging materials are marked with abbreviations (a) and digits (b) with the following definitions: 1–7: Plastics, 20–22: Paper and cardboard, 80–98: Composite materials.

EC Declaration of Conformity

• We,
  C. M. C. GmbH Holding\ Responsible for documentation:

• Dr. Christian Weyler Katharina-Loth-Str. 15 66386 St. Ingbert

• GERMANY hereby take sole responsibility for declaring that the product

• Spot welder

• IAN: 444533_2307

• Art. no.: 2669

• Year of manufacture: 2024/18

• Model: PPSZ 700 A1 meets the basic safety requirements as specified in the European Directives

• EC Guideline on Electromagnetic Compatibility: 2014/30/EU

• Low Voltage Directive: 2014/35/EU

• RoHS Directive:

• 2011/65/EU + 2015/863/EU\and the amendments to these Directives

• The object of the declaration described above meets the requirements of Directive 2011/65/EU of the European Parliament and of the Council of 8 June 2011 on the restriction of the use of certain hazardous substances in electrical and electronic equipment. This conformity assessment is based on the following harmonised standards:

• EN 62135-1:2015

• EN 62135-2:2008

• EN IEC 62135-2:2021

• St. Ingbert, 01 October 2023

Dr. Christian Weyler
– Quality Assurance –

Warranty and service information

Warranty from C.M.C. GmbH Holding
Dear Customer,
The warranty for this equipment is 3 years from the date of purchase. In the event of product defects, you have legal rights against the retailer of this product. Your statutory rights are not affected in any way by our warranty conditions, which are described below.

Warranty conditions

• The warranty period begins on the date of purchase. Please retain the original sales receipt.
• This document is required as your proof of purchase.
• Should this product show any defect in materials or manufacture within 3 years from the date of purchase, we will repair or replace it – at our discretion – free of charge.
• This warranty service requires that you retain proof of purchase (sales receipt) for the defective device for the three year period and that you briefly explain in writing what the fault entails and when it occurred. If the defect is covered by our warranty, we will repair and return your product or send you a replace-ment. The original warranty period is not extended when a device is repair or replaced.

Warranty period and statutory claims for defects

• The warranty period is not extended by the guarantee. This also applies to replaced and repaired parts. Any damages or defects detected at the time of purchase must be reported immediately after unpacking. Any incidental repairs after the warranty period are subject to a fee.

Extent of warranty

• This device has been manufactured according to strict quality guidelines and carefully inspected before delivery.
• The warranty applies to material and manufacturing defects only. This warranty does not extend to product parts, which are subject to normal wear and tear and can thus be regarded as consumable parts, or for damages to fragile parts, e.g. switches, rechargeable batteries or parts made from glass.
• This warranty is voided if the product becomes damaged or is improperly used or maintained. For proper use of the product, all of the instructions given in the operating instructions must be followed precisely. If the operating instructions advise you or warn you against certain uses or actions, these must be avoided in all circumstances.
• The product is for consumer use only and is not intended for commercial or trade use. The warranty becomes void in the event of misuse and improper use, use of force, and any work on the device that has not been carried out by our authorised service branch.

Processing of warranty claims

• To ensure prompt processing of your claim, please follow the instructions given below.
• Please retain proof of purchase and the article number (e.g. IAN) for all inquiries.
• The product number can be found on the type plate, an engraving, the cover page of your instructions (bottom left), or the sticker on the back or underside of the device.
• In the event of malfunctions or other defects, please first contact our service department below by phone or email. If your product is found to be defective, you can then send your product with proof of purchase (till receipt) and a statement describing what the fault involves and when it occurred free of charge to the service address given.
• NOTE: You can download this handbook and many more, as well as product videos and software at www.lidl-service.com.

With this QR code you can gain immediate access to the Lidl Service page (www .lidl-service.com) and you can open your Operating Instructions by entering the article number (IAN) 444533.

Service

How to contact us: GB, IE, NI, CY, MT

• Name: C. M. C. GmbH Holding

• Website: www.cmc-creative.de

• E-mail: service.gb@cmc-creative.de

• Phone: 0-808-189-0652

• Registered office: Germany

• IAN 444533_2307

• Please note that the following address is not a service address. Please first contact the service point given above.

• Address:
  C. M. C. GmbH Holding Katharina-Loth-Str. 15 66386 St. Ingbert
  GERMANY

• Ordering spare parts: www.ersatzteile.cmc-creative.de

Last Information Update
IAN 444533_2307

References

• Creative.DE - creative Produkte und Dienstleistungens
• dragomans.com
• Service.com is for sale | www.brandforce.com
• C.M.C Creative Marketing & Consulting GmbH | Home
• Parkside Spareparts
• Home Page-EN
• de/
• RIKUSHOP.IT – Rikushop

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