RICE LAKE WEIGHING SYSTEMS PN 118677 Rev I Counterpart Configurable Counting Indicator User Manual

RICE LAKE WEIGHING SYSTEMS PN 118677 Rev I Counterpart Configurable

Counting Indicator

Product Information

Specifications:

• Product Name: Counterpart Configurable Counting Indicator
• User Manual Date: June 14, 2024
• Model Number: PN 118677 Rev I

Product Usage Instructions

Introduction

Start by familiarizing yourself with the product and its components.

Softkey Setup

Configure softkeys for easy access to frequently used functions.

Installation

Follow these steps for proper installation:

Unpacking

Unbox the product carefully to avoid damage.

Scale Base Assembly

Assemble the scale base according to the provided instructions.

Configuration

Set up the device as per your requirements:

Scale Menu

Access the scale menu to customize settings.

Calibration

Calibrate the device for accurate measurements:

Adjusting Final Calibration

Make precise adjustments to finalize calibration.

Scale Operations

Learn how to operate the scale efficiently:

FAQ

• Q: Where can I find technical training seminars for this product?
  A: Technical training seminars are available through Rice Lake Weighing Systems. You can view course descriptions and dates at www.ricelake.com/training or contact 715-234-9171 for more information.

• Q: Is there any web-based video training available for this product?
  A: Yes, Rice Lake offers web-based video training on various product-related topics at no cost. Visit www.ricelake.com/webinars for more information.

Counterpart®
Configurable Counting Indicator
User Manual

June 14, 2024

PN 118677 Rev I

© Rice Lake Weighing Systems. All rights reserved.
Rice Lake Weighing Systems® is a registered trademark of Rice Lake Weighing Systems.
All other brand or product names within this publication are trademarks or registered trademarks of their respective companies.
All information contained within this publication is, to the best of our knowledge, complete and accurate at the time of publication. Rice Lake Weighing Systems reserves the right to make changes to the technology, features, specifications and design of the equipment without notice.
The most current version of this publication, software, firmware and all other product updates can be found on our website:
www.ricelake.com

Revision History

Revision History

This section tracks and describes manual revisions for awareness of major updates.

Revision H I

Date March 14, 2023 June 14, 2024

Description Established revision history Updated various terminology and added SINGLEID command to Feature Commands table

Table i. Revision Letter History

Technical training seminars are available through Rice Lake Weighing Systems. Course descriptions and dates can be viewed at www.ricelake.com/training or obtained by calling 715-234-9171 and asking for the training department.

© Rice Lake Weighing Systems All Rights Reserved

3

Counterpart Configurable Counting Indicator
Contents
1.0 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.1 Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 1.2 Standard Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 1.3 Capacities and Resolutions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 1.4 Modes of Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1.4.1 Description of Modes of Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 1.5 Keypad Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 1.6 Tare Recall . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 1.7 Annunciator Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 1.8 How to Use AlphaNumeric Keypad. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 1.9 Softkey Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
1.9.1 Softkey Setup. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2.0 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
2.1 Unpacking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 2.2 Scale Base Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
2.2.1 Locking and Unlocking – S-XL Scale Base. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 2.2.2 Locking and Unlocking – S-YC Scale Base . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 2.2.3 Leveling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 2.3 Enclosure Disassembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 2.4 Cable Assembly Instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 2.5 Making Power Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 2.6 Load Cell Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 2.6.1 Dual Channel Units (S-XD Base) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 2.6.2 Dual Channel ­ Remote Scale Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 2.7 Wire Specifics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 2.8 Cable Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 2.8.1 Serial Communications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 2.8.2 Digital I/O . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 2.8.3 Network Connection to Counterpart. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 2.9 Enclosure Reassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 2.10 CPU Board Removal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 2.11 CPU Board Battery Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 2.12 Field Installation of DC Battery Pack. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 2.13 Installing Option Cards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 2.13.1 USB Option Card Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 2.14 Bracket Assembly Connecting Indicator to Scale Base . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 2.15 Indicator Replacement Parts and Assembly Drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
3.0 Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
3.1 Front Panel Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 3.2 Menu Navigation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 3.3 Revolution Configuration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 3.4 ID Menu. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 3.5 Audit Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 3.6 Calibration Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 3.7 Setup Menu. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
3.7.1 Scale Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

Rice Lake continually offers web-based video training on a growing selection of product-related topics at no cost. Visit www.ricelake.com/webinars

4

Visit our website www.RiceLake.com

Contents
3.7.2 Feature Menu. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38 3.7.3 Serial Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45 3.7.4 Ethernet Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47 3.7.5 Print Format Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48 3.7.6 Scale Setpoints Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49 3.7.7 DIG I/O Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53 3.7.8 Version Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54 3.8 Test Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54 3.9 Display Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55 3.10 Setpoints ­ Weigh Mode Parameter Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
4.0 Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
4.1 Front Panel Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58 4.2 Five-point Linearization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59 4.3 Rezero . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59 4.4 EDP Command Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59 4.5 Revolution Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60 4.6 More About Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
4.6.1 Adjusting Final Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
5.0 Scale Operations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
5.1 Weight Unit Switching . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61 5.2 Entering Tare Weights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
5.2.1 One-Touch Tare, Tare Unknown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61 5.2.2 Digital Tare, Tare Weight Known . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61 5.3 Toggling Between Gross and Net . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62 5.4 Entering Unit Weights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62 5.4.1 Unit Weight Operation by Sampling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63 5.4.2 Unit Weight Operation by Key Entry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63 5.5 Negative Counting (Full Box Counting). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64 5.5.1 Counting Out of a Full Container — See Total Amount Remaining in the Container. . . . . . . . . . . . . . . . . . . . . . . . . 64 5.5.2 Negative Counting — Total Removed Displayed at the End . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64 5.6 IDs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65 5.6.1 Setting an ID Using the Normal Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65 5.6.2 Using a Stored ID. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66 5.6.3 Using ID/Codes that are not Stored . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66 5.6.4 Clearing an ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66 5.6.5 Adding an ID From Count Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66 5.6.6 Adding an ID Through Revolution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67 5.7 WeighVault . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68 5.7.1 Demo Setup of Counterpart and WeighVault. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68 5.7.2 Using WeighVault. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69 5.8 Totalization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69 5.8.1 Parts Reduction Counts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70 5.9 Accumulate Feature For Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71 5.9.1 Printing the Accumulated Total . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71 5.9.2 Clearing the Accumulated Total . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71 5.10 Inventory Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71 5.11 Batch Operations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71 5.12 Connecting a Barcode Scanner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73

Technical training seminars are available through Rice Lake Weighing Systems. Course descriptions and dates can be viewed at www.ricelake.com/training or obtained by calling 715-234-9171 and asking for the training department.

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5

Counterpart Configurable Counting Indicator
6.0 EDP Commands. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
6.1 Command Set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74 6.1.1 Key Press Commands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74 6.1.2 ID Commands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75 6.1.3 Reporting Commands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75 6.1.4 Clear and Reset Commands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76 6.1.5 Parameter Setting Commands. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76 6.1.6 Normal Mode Commands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80 6.1.7 Unique Commands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
7.0 Print Formatting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
7.1 Print Formatting Tokens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81 7.2 Customizing Print Formats . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
7.2.1 Using the EDP Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84 7.2.2 Using the Front Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84 7.2.3 Using Revolution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85 7.2.4 Print Label Examples . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
8.0 WLAN Installation Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
8.1 Enclosure Disassembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89 8.2 WLAN Card Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90 8.3 Antenna Installation with Cover Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90 8.4 Antenna Installation with Bushing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
9.0 Appendix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
9.1 Error Messages. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92 9.2 Using the XE and XEH EDP Commands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
9.2.1 Using the P EDP Command. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93 9.3 Continuous Output (Stream) Format. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93 9.4 Demand Output Data Format . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94 9.5 Custom Stream Formatting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94 9.6 Digital Filtering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
9.6.1 DIGFLx Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96 9.6.2 DFSENS and DFTHRH Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96 9.6.3 Setting the Digital Filter Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97 9.6.4 Audit Trail Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97 9.7 USB Keyboard Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98 9.8 Serial Scale Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98 9.9 Regulatory Mode Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99 9.10 Regulatory Mode and Legal-for-Trade (LFT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100 9.10.1 Legal for Trade and Normal Weight Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100 9.10.2 Legal for Trade and Totalization Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101 9.11 Updating Firmware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102 9.12 Resolutions and Dimensions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
10.0 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104

Rice Lake continually offers web-based video training on a growing selection of product-related topics at no cost. Visit www.ricelake.com/webinars

6

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Introduction

1.0 Introduction
This manual is intended for use by qualified installers and service technicians responsible for installing and servicing the Counterpart counting scale indicator. Counterpart offers practical solutions for a full range of precision counting applications. A bright LCD display enables operators to view quantities, alphanumeric text messaging, part numbers to verify descriptions and correct part recalled from memory. One hundred and fifty item memory and two RS-232 ports and Ethernet enable Counterpart to provide real- time data collection and position it for the future growth of businesses. Multiple scales can be connected to Counterpart, as well as an RS-232 barcode scanner and external printer. When portability is required, choose the battery operation option of Counterpart with up to 24 hours of continuous use for mobile workstations, outdoor applications, and rental fleets. It’s built to withstand transport from one area of the plant to another or from one business to the next. Simply connect a printer via RS-232 for labeling, ticketing or receipt tasks.
i Manuals are available from Rice Lake Weighing Systems at www.ricelake.com/manuals Warranty information is available at www.ricelake.com/warranties
1.1 Safety
Safety Definitions:
DANGER: Indicates an imminently hazardous situation that, if not avoided, will result in death or serious injury. Includes hazards that are exposed when guards are removed.
WARNING: Indicates a potentially hazardous situation that, if not avoided, could result in serious injury or death. Includes hazards that are exposed when guards are removed.
CAUTION: Indicates a potentially hazardous situation that, if not avoided, could result in minor or moderate injury.
IMPORTANT: Indicates information about procedures that, if not observed, could result in damage to equipment or corruption to and loss of data.
General Safety
Do not operate or work on this equipment unless this manual has been read and all instructions are understood. Failure to follow the instructions or heed the warnings could result in injury or death. Contact any Rice Lake Weighing Systems dealer for replacement manuals.
WARNING
Failure to heed could result in serious injury or death.
1.2 Standard Features
Counterpart offers a variety of standard features: · AC operated (battery operation is optional) · Lb, kg, g, oz weight display conversion · Single- or dual-channel models with serial scale · Two RS-232 ports for peripheral connections (with one port also supporting 20 mA transmit) · Onboard Ethernet capability · Scanner input (using RS-232 port) · Revolution software utility for setup · 150 item memory

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Counterpart Configurable Counting Indicator

1.3 Capacities and Resolutions
Table 1-1 lists the scale capacities and resolutions for all part numbered models of Counterpart.
Counting scales show two types of resolution:
· Weight (or external) resolution · Counting (or internal) resolution Weight resolution displays in divisions of the full scale capacity, which is divided into weight increments. For example, a 5 lb scale divided into 10,000 display divisions would display weight with 0.0005 lb divisions (10,000 divisions x 0.0005 lb = 5.0 lb).
Counting resolution is based on the internal resolution of the scale. The default weight and counting resolutions for Counterpart capacities are shown below.

Platform Capacity
5.0 lb (2 kg) 10 lb (5 kg) 25 lb (10 kg) 50 lb (20 kg) 100 lb (50 kg)

Weighing Resolution Counting Resolution Platform Dimensions

0.0005 lb (0.0002 kg) 0.001 lb (0.0005 kg) 0.002 lb (0.001 kg) 0.005 lb (0.002 kg) 0.01 lb (0.005 kg)

0.000005 0.00001 0.00002 0.00005 0.0001

9” x 12” 11” x 16”

Table 1-1. Counterpart Capacities

1.4 Modes of Operation

1.4.1 Description of Modes of Operation · Count Mode ­ All basic weighing and counting operations are performed
· Setup Mode ­ Item data can be programmed into the memory of the scale

1.5 Keypad Functions

Key

Function

Turns Counterpart unit on/off
NOTE: If the PC1 jumper is set to SW, the POWER button must be used to turn the unit on and off. If the PC jumper is set to ON, the unit automatically powers on when it’s plugged in and the only way to turn it off is to unplug power.

Enters Menu mode, allowing configuration if the Audit jumper is in the ON position; Also used as an escape key in Menu mode

MENU SETUP
ZERO

Sets the current gross weight to zero, provided the amount of weight to be removed or added is within the specified zero range and the scale is not in motion; The zero band is defaulted to 1.9% of full scale, but can be configured for up to 100% of full scale NOTE: 1.9% is required for legal-for- trade applications.
Used to enter a known unit weight of a part; Up to 10 characters may be entered including zero

UNIT WEIGHT
PRINT

Sends on-demand serial information out the serial port, provided the conditions for standstill are met

TARE

Performs one of several predetermined Tare functions dependent on the mode of operation selected in the TAREFN parameter; To view a stored tare (Section 1.6 on page 10); Acts as the ENTER key

Table 1-2. Keypad Functions

8

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Introduction

Key
GROSS NET B/N
SAMPLE Pieces

Function Allows the display to change between gross mode and net mode
Used for computing the unit weight by sampling; Press the SAMPLE key after placing a sample on the platform or after using the numeric keypad to enter the sample size; The default sample size is 10

Switches the weight display to an alternate unit; The alternate unit is defined in the Setup Menu and could be kg, g, lb, oz

UNITS TOGGLE

Clear key; Used to backspace on entries

Alpha-Numeric keypad

Used to enter values directly (Figure 1-1); Press keys for lower and upper case alpha characters Table 1-2. Keypad Functions (Continued)

Figure 1-1. Numeric Keypad

Additional Keypad Symbols Additional symbols can be accessed by pressing the following keys.

Key

Symbol

1
0 . (period)

Table 1-3. Additional Keypad Symbols

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Counterpart Configurable Counting Indicator

1.6 Tare Recall
When a stored tare displays, Net annunciators turn on. To display a stored tare: 1. Set up a softkey (Section 1.9.1 on page 11).
2. Press the DISPLAY TARE softkey.The tare value displays. If there is no tare in the system, pressing TARE will have no effect. The Gross/Net annunciators are not lit and a value displays in weight display area.

1.7 Annunciator Symbols

Annunciator

Description
INSUFF ­ Insufficient; Scale is at standstill or within the specified motion band; Some operations, including tare functions and printing, can only be done when the standstill symbol is shown RECOMP ­ Recompute; If this annunciator is lit after a Sample operation, additional pieces can be placed on the scale to recompute the unit weight (Section 5.4.1 on page 63) BATT ­ Battery; Indicates the level of the optional DC battery pack

1

SCALE ­ Scale; Displays the current scale

GROSS ­ Gross; Gross weight mode (or Brutto in OIML mode)

NET ­ Net; Net weight display mode

ZERO ­ Zero; While in gross weight display mode, this annunciator indicates that the current displayed weight reading is within ±0.25 display divisions of the acquired zero, or is within the center of zero band; When in the net weight display mode, it indicates that the current net weight reading is within ±0.25 display divisions of the center of net zero; A display division is the resolution of the displayed weight value, or the smallest incremental increase or decrease that can be displayed or printed
M ­ Totalization memory

Table 1-4. Annunciator Symbols NOTE: The annunciator LCDs light depending on the scale status.

1.8 How to Use AlphaNumeric Keypad
Counterpart can use alpha characters with numeric characters. Use the following steps to change to alpha characters: 1. Select a key labeled with the value desired. 2. Push until the desired value appears, e.g. 2 abcABC. 3. Move to the next letter and push until that value appears. 4. If the next letter is the same key, push PRINT to move over to the next selection.
5. When complete, push TARE to save.
1.9 Softkey Configuration
Softkeys offer additional ways to access features associated with Counterpart. To access the softkey setup parameter, go to Menu/Setup/Config/Feature/Softkeys. Select the desired function for each softkey and press TARE after each entry and then press the SaveExit softkey.
To leave a softkey parameter without making changes, press . MENU
SETUP
NOTE: Softkeys set for either Display Tare or Display Accum automatically time out and revert to the normal active display after 10 seconds.

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Introduction

1.9.1 Softkey Setup Basic Counterpart operations are summarized below.

Toggle Gross/Net

Press

GROSS NET

to switch display toggle gross and net modes. If a tare value has been entered or acquired, the net value is the

B/N

gross weight minus the tare. If no tare has been entered or acquired, the display remains in gross mode.

Gross mode and net mode is indicated by the annunciator on the display.

Toggle Units

Press

to switch between primary, secondary, and tertiary units.

UNITS

TOGGLE

Zero Scale 1. While in gross mode, remove all weight from the scale and wait for the standstill annunciator ( ).

2. Press ZERO . The zero annunicator displays to indicate the scale is zeroed.

Acquire Tare 1. Place a container on the scale and wait for the standstill annunicator ( ).
2. Press TARE to acquire the tare weight of the container.
3. The Net annunciator will be enabled.
Remove Stored Tare Value 1. Remove all weight from the scale and wait for the standstill annunciator ( ).

2. Press TARE . The display shifts to gross weight and the Gross annunciator displays.

Keyed Tare 1. Key in the value of the container.
2. Press . TARE 3. The Net annunciator displays.
Print Press PRINT to print either the Gross, Net, Total or Count format. The default format is a 2.25” x 4.5” label.
1. Wait for standstill annunciator ( ).
2. Press PRINT to send data to the serial port.

If the standstill annunciator is not present, the PRINT command is executed if the scale comes out of motion within three seconds.
Set Date and Time 1. If the Time/Date softkey is enabled, push the softkey. The current value displays. 2. To change, use the Up/Down arrows to highlight the value to change.
3. Press TARE to save and exit.

Set Serial Scale (Scale 3) 1. Select Port 1 — Indust Scale.
2. Match the baud rates. Upon doing this it automatically becomes Scale 3.

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Counterpart Configurable Counting Indicator

Softkey Setup To set up a softkey, use the following steps:

1. Press . MENU
SETUP
2. Navigate through the menu setup to Setup using . PRINT

Press

GROSS NET

to navigate to CONFIG.

B/N

Press GROSS NET

to navigate to SCALES.

B/N

5. Press PRINT to navigate to FEATURE.

Press GROSS NET

to navigate to COUNT.

B/N

7. Use PRINT to scroll to SOFTKEYS.

Scroll down. Then use

SAMPLE Pieces

and

PRINT

to scroll through menu selections SK1 through SK12.

Press

GROSS NET

to assign a softkey to that position.

B/N

10. Select a parameter to be displayed.

11. Press ZERO once the function is selected.

12. Press Save/Exit softkey.

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Installation
2.0 Installation
Counterpart is available in different configurations from just the indicator display to the display and counting scale combined together as a unit. This section contains instructions on unpacking and assembly, leveling, making power connections, load cell wiring, wiring standard serial port, optional network communications, wiring optional digital outputs, optional backup battery operation, and power-up sequence. Assembly drawings and replacement parts lists are also included.
IMPORTANT: Do not pick up the counting scale by the “spider” assembly, which supports the platter. Lifting by the spider may damage the load cell. Lift the scale from under the base to move it.
2.1 Unpacking
Counterpart comes with the following components and comes pre-assembled from the factory. Counterpart Indicator Display
· AC adapter · This manual · Indicator head Scale Base · Scale base · Weighing platform · Bracket assembly
NOTE: If purchasing a different scale base, a separate plastic bag with wiring components comes with the scale base but is not needed and can be set aside. Store the packing material and box in a safe, easily accessible place. To transport the scale across any substantial distance, use the original packing material.
Immediately after unpacking the scale, visually inspect Counterpart to ensure all components are included and undamaged. If any parts were damaged in shipment, notify Rice Lake Weighing Systems and the shipper immediately.
2.2 Scale Base Assembly
NOTE: Scale base assembly is only required if purchased separately from the indicator.
IMPORTANT: Do not turn the scale upside down. Always work with the scale on its side. Damage to the load cell can occur if the scale is turned upside down. Set up the scale on a stable, level surface.
2.2.1 Locking and Unlocking – S-XL Scale Base The Counterpart S-XL scale base is delivered in a locked position to prevent damage to the load cells during shipment. The scale base uses either one setscrew for the single-platform scale or two setscrews for the dual-platform scale. Setscrews are located on the bottom of the base and must be removed before the scale is put into service. Use the following steps to unlock the scale base:
1. Turn the scale on its side.
Single platform load cell setscrews
Dual platform load cell setscrews

Figure 2-2. Location of Load Cell Setscrews for Single and Dual-Platform Scales (DIGI S-XL Scale Base Shown)
2. Remove the load cell setscrew using a hex wrench for the dual platform setscrews or a Phillips head screwdriver for the single platform scale.
3. Tape the setscrews to the bottom of the scale or store in a safe place for possible future use.

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Counterpart Configurable Counting Indicator
2.2.2 Locking and Unlocking – S-YC Scale Base The Counterpart S-YCL scale base is delivered in a locked position to prevent damage to the load cells during shipment. The scale base uses two setscrews. The setscrews are located on the bottom of the base and must be removed before the scale is put into service. Use the following procedure to unlock the scale base for the S-YC Model.
1. Turn the scale on its side.
Setscrew location
Figure 2-3. Location of Load Cell Setscrew for the DIGI S-YC Scale Base 2. Remove the load cell setscrews using a hex wrench which is included. 3. Tape the setscrews to the bottom of the scale or store in a safe place for possible future use.
2.2.3 Leveling Select a location for the Counterpart that is level and free of vibrations and air currents. Adjust the four corner feet on the scale base and refer to the bubble level on the inside frame. The base should not rock and the feet should have solid contact with the surface.
NOTE: Ensure the nut on each foot’s bolt is secured flush against the scale base. To ensure greater scale stability, turn in all four adjustable legs before leveling. Turn out adjustable legs to level as needed.

Figure 2-4. Adjust the Scale Base Feet

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Installation
2.3 Enclosure Disassembly
Counterpart indicator enclosure must be opened to connect cables for load cells, communications and digital inputs/outputs. Warning: Before opening the unit, ensure the unit is turned off and the power cord is disconnected from the power outlet. The power outlet must be located near the indicator to allow the operator to easily disconnect power to the unit.
Ensure power to the indicator is disconnected, then place the indicator on an anti-static mat. Remove the four screws holding the top plate to the enclosure body and set them aside. Gently lift the top plate away from the enclosure and disconnect any cables and set aside.
2.4 Cable Assembly Instructions
The indicator comes with five removable openings for running cabling through. The user can open as many as needed and can easily remove them by using needle-nose pliers as shown in Figure 2-5.
Choose which openings to use

Figure 2-5. Removable Openings
Use the following steps to open and install cable assemblies. 1. Open the cover assembly by removing the four screws (only one shown in Figure 2-6). 2. Run the appropriate cable(s) through the desired opening(s). 3. Thread the plastic split bushing (found in the parts kits contents) onto the cable with the smallest diameter facing towards the enclosure and the split opening facing downwards. 4. Replace the cover assembly and tighten using the four screws. 5. Push the plastic bushing all the way into the enclosure to make a tight seal in the hole.

Remove the four screws (only one shown).

Push bushing all the way to enclosure to seal.

Figure 2-6. Use Plastic Bushings
IMPORTANT: Bushings are not a cord grip. Bushings allow for free movement of cable while protecting them from the enclosure sides.

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15

Counterpart Configurable Counting Indicator
2.5 Making Power Connections
The power source used for the Counterpart must be properly grounded to an acceptable earth ground and the outlet must be a grounded outlet. If the scale is remotely mounted, the platform must be separately grounded from the chassis ground screw located on the bottom of the platform. Connect this screw with 18 gauge wire to the same earth ground system as the AC power source. Failure to ground the base may cause static buildup that could cause damage to the electronics and/or give incorrect weight readings. The AC adapter plugs in and turns to lock to the unit. Figure 2-7 shows the AC power location.

AC power location

Figure 2-7. AC Power Location
2.6 Load Cell Wiring
On all complete units, the load cell has been wired to the CPU load cell terminal at the factory. Wire the cable to the CPU board’s J1and J2 connector as shown in Table 2-5.

NOTE: If using a 4-wire connection, set J1 and J2 to ON. If using a 6-wire connection, set J1 and J2 to OFF.

J1 and J2

Function

1

+ Signal

2

– Signal

3

+ Sense

4

– Sense

5

+ Excitation

6

– Excitation

Table 2-5. J1 and J2 Pin Assignments

2.6.1 Dual Channel Units (S-XD Base) For units that have dual channels, connect cable from the 14 pin connector to J1 and J2. If not using a dual base, remove the J2 connector as shown in Figure 2-9 on page 17. Trim back the wires and tape.

Shown connectors shipped from the factory.
Remove connector off of J2 and tie off two wires.

Figure 2-8. J2 Connector Location

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2.6.2 Dual Channel ­ Remote Scale Setup Use the following steps for units that have dual channels and want to set up a scale remotely.
1. Remove the connector from the parts bag (included). 2. Wire per the load cell wiring code. 3. Plug into the J2 connector on the CPU board (Figure 2-8 on page 16). 4. Set up the softkey – Scale Select (Section 3.7 on page 32).
J1 connector

Installation

Figure 2-9. Remove J2 Connector if Using Single Base Scale or Only Single Base on a Dual Base
2.7 Wire Specifics
Wires connecting to J1, J2, J3, or J4 should adhere to the following specifications:

Wire Range 28~12 AWG stranded or solid wire

Wire Strip Length 5~6 mm (3/16 in ~ 1/4 in)

Table 2-6. Wire Specifications for Connectors

2.8 Cable Grounding
Except for the power cord, all cables should be grounded against the scale enclosure. Do the following to ground shielded cables. · Use the lockwashers, clamps, and kep nuts provided in the parts kit to install grounding clamps on the enclosure studs. Install grounding clamps that will be used; Do not tighten nuts · Route cables and grounding clamps to determine cable lengths required to reach cable connectors; Mark cables to remove insulation and shield as described below · For cables with foil shielding, strip insulation and foil from the cable half an inch (15 mm) past the grounding clamp (Figure 2-10); Fold the foil shield back on the cable where the cable passes through the clamp; Ensure silver (conductive) side of foil is turned outward for contact with the grounding clamp · For cables with braided shielding, strip cable insulation and braided shield from a point just past grounding clamp; Strip another 1/2” (15 mm) of insulation only to expose the braid where cable passes through clamp (Figure 2-10) · Finish installation using cable mounts and ties to secure cables inside of indicator enclosure

Cor d grip Insulated cable Braid

NOTE: Install lockwashers rst, against enclosure,
under grounding clamp Cut insulation here for braided cables

Foil (silver side out) Shield wir e(cut)

Grounding clamp Cut insulation here for foil-shielded cables

Length of foil before folding back on cable insulation

Figure 2-10. Grounding Clamp Attachment for Foil-Shielded and Braided Cabling

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Counterpart Configurable Counting Indicator

2.8.1 Serial Communications Wire the serial communications cables to J4, which is Port 1 (20 mA). J5 is Port 2 (RS-232). Connect communications cables to J5 and J4 as shown in Table 2-7.
Use cable ties to secure serial cables to the inside of the enclosure.
Port 1 supports full duplex RS-232 communications only; Port 2 provides either active 20 mA output or duplex RS-232 transmission. Both ports are configured using the SERIAL menu (Section 3.7.3 on page 45).

Connector Pin

Signal

Port

J4

1 +20 mA

2

2 Ground or -20 mA

3 Tx

4 Rx

5 CTS

6 RTS

J5

1 Ground

1

2 Ground

3 Tx

4 Rx

5 DTR

6 RTS

Table 2-7. Serial Communication Wiring

NOTE: An additional port (Port 3) is available if needed through the installation of an option card at J14.

2.8.2 Digital I/O
The Digital I/O can be configured as either digital inputs or digital outputs as determined by the Digital I/O menu (Section 3.7.3 on page 45). The inputs are active (on) with low voltage (0 VDC) and can be driven by TTL or 5 V logic without additional hardware. Use the Digital I/O menu (Section 3.7.3 on page 45) to configure the digital inputs. LEDs on the CPU board light when digital inputs are active (Figure 2-11 on page 19).
Digital outputs are typically used to control relays that drive other equipment. Outputs are designed to sink not source, switching current. Each output is a CMOS circuit, capable of sinking 24 mA when active. Digital outputs are wired to switch relays when the digital output is active (low, 0 VDC) with reference to 5 VDC supply. LEDs on the CPU board light up when the digital outputs are active (Figure 2-11 on page 19).

Connector

Pin

Signal

J3

1

2

3

4

5

6

+5V Ground DIG I/O 1 DIG I/0 2 DIG I/O 3 DIG I/O 4

Table 2-8. J3 Pin Assignments (Digital I/O)

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Installation
2.8.3 Network Connection to Counterpart Counterpart has an onboard Ethernet connection. Its wireless connectivity is made possible with the optional Lantronix® wireless networking device (PN 125495). For installation and configuration instructions, refer to Section 8.0 on page 89 and WLAN Installation Instructions (PN 206460) included with the option card.

ON SW

+3.3v +5 C3
PWR

PC1

R WD1 P

U N

G M

Port 3 LED

Port 3 LED

JP1 JP2

JP3 JP4

Port 2 LED Light

Ethernet LED Light

Port 1 LED Light

LED

LED

JP5 JP6

RST

ISP

Figure 2-11. LED Light Locations
NOTE: The Ethernet LED light is on when connected at 100 mb/s and is off when connected at 10 mb/s.
2.9 Enclosure Reassembly
Once the cabling is complete, position the top plate over the enclosure and reinstall the four screws.
2.10 CPU Board Removal
To remove the Counterpart CPU board, use the following procedure: 1. Disconnect power to the scale. 2. Disconnect power supply cable from connector J12 on the Counterpart CPU board. 3. Disconnect the wires at the following connectors: J1, J2, J3, J4 and J5 and J13 if equipped. 4. Remove the six screws connecting the CPU board and then lift the board out of the enclosure.
To replace the CPU board, reverse above procedure. Ensure to reinstall cable ties to secure cables inside indicator enclosure.
2.11 CPU Board Battery Replacement
CAUTION: Risk of explosion exists if battery is replaced with incorrect type. Dispose of batteries according to federal, state and local regulations.
The lithium battery on the CPU board maintains the real-time clock and protects data stored in the system RAM when the indicator is not connected to AC power. Data protected by this battery includes time and date, IDs, buffered WeighVault transaction data and setpoint value data. If any data is lost, the indicator configuration can be restored from the PC. Watch for the low battery warning on the LCD display and periodically check the battery voltage on the CPU board. Batteries should be replaced when the indicator low battery warning comes on, or when battery voltage falls to 2.2 VDC. Life expectancy of the battery is 7 years. Use Revolution to store a copy of the configuration before attempting to replace the battery. For best results, replace the battery while in weigh mode and with AC power applied. Use care not to bend the battery retaining spring. The battery location on the CPU board is shown in Figure 2-15 on page 22 as B1.

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19

Counterpart Configurable Counting Indicator
2.12 Field Installation of DC Battery Pack
An optional DC battery pack (PN 124692) for Counterpart is available and can be purchased from Rice Lake Weighing Systems to ship with the scale or retrofit in the field. The rechargeable 7.4 V battery pack allows for more than 24 hours of continuous use without an AC power supply.

Figure 2-12. Battery Pack CPU Board
The battery pack can be installed next to the CPU board of Counterpart. Use the following procedure to install or replace the battery pack.
1. Disconnect power from the scale prior to opening. 2. If the indicator is connected to scale base, disassemble and set scale base aside. 3. Place the indicator on an anti-static mat. 4. Remove the four screws holding the top plate to the enclosure body and set them aside. 5. Gently lift the top plate away from the enclosure and disconnect any cables and set it aside. 6. Using the supplied nuts, secure battery pack to enclosure using a 5/16 in nut driver.

Unplug existing power off the CPU board and plug in battery plug J1 on battery CPU

Figure 2-13. Secure Battery Pack into Enclosure

Run cable from battery pack to J12 on main CPU board
Screw bracket into enclosure (only one side shown)

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7. Run cable over to power plug J12 on the Counterpart CPU board.

Installation

Figure 2-14. Connect Power Plug onto J12 on CPU Board
8. Unplug existing power off the CPU board and plug in battery plug J1 on battery CPU. 9. AC plugs into the back of the unit.
NOTE: Red and green LEDs located on the battery CPU board tell the user whether the battery is fully charged or not.
2.13 Installing Option Cards
Disconnect power cord before installing option cards. NOTE: Ethernet port is not suitable for connection to circuits used outside the building and is subject to lightning or power faults.
Each option card is shipped with installation instructions specific to that card. For specific instructions on the WLAN card, refer to Section 8.0 on page 89. The general procedure for all option cards is:
1. Disconnect power cord from the scale. 2. Install the plastic standoffs in the standoff holes. 3. Carefully align the option card connector with the J14 connector on the CPU board. 4. Press down firmly to seat the option card in the CPU board connector.

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21

Counterpart Configurable Counting Indicator

5. Make connections to the option card as required. Use cable ties to secure loose cables inside the enclosure. When installation is complete, reassemble the enclosure as described in Section 2.9 on page 19.

ON SW

+3.3v +5 C3
PWR

PC1

R WD1 P

U N

G M

Port 3 LED

Port 3 LED

Power Supply Display Backlight

JP1 JP2

JP3 JP4

Port 2 LED Light

Ethernet LED Light

Port 1 LED Light

LED

LED

JP5 JP6

RST

ISP

Figure 2-15. CPU Board

RS-232

Ethernet

Connectors Connector

Jumper

Description

JP1/JP2 JP3/JP4 JP5/JP6 PC 1
JMP2 AUDIT JMP1 PWR

Jump excitation to sense; If using a 4-wire load cell cable (JP3 and JP4 for scale number 2), leave JP1 and JP2 on; If using a 6-wire load cell cable, take JP1 and JP2 off; Default is ON
Used when upgrading firmware; The jumpers should be on when upgrading firmware and off when the update is complete
Power control; If the jumper is set to SW, the POWER key can be used to turn the unit on/off; If set to ON, the unit will power on when plugged in and can only be powered off by unplugging
Set display backlight setting jumper to the OFF position which turns off the backlight
If set to Audit ON, calibration and configuration can be accessed through the front keypad using the MENU SETUP key; If set to Audit OFF, calibration and configuration can only be accessed by removing the screws from the unit and placing the jumper in the ON position
+3.3V/5V Factory use only ­ Leave in 3.3 V position

Table 2-9. Jumper Descriptions

NOTE: If the RESET button on the CPU board is pressed, the scale will perform a reboot.

Jumper WD1 is located next to B1 battery on the CPU board. Put the jumper to PGM for programming mode only and move the jumper to RUN position for normal operation.

For backlit display to function properly, jumper JMP2 should be set to PWM and jumper PWR should be set to 3.3 V.

22

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Installation
2.13.1 USB Option Card Installation Use the following steps to install the USB option card:
1. Disconnect power cord from the scale. 2. Install the plastic standoffs in the standoff holes. 3. Carefully align the option card connector with the J14 connector on the CPU board (Figure 2-14 on page 21). 4. Press down firmly to seat the option card in the CPU board connector.

D6 LED

D1 LED

D5 LED
Figure 2-16. Installing the USB Option Card 5. Several signal LEDs are located on the USB option board as shown in Figure 2-16.
· D5 ­ When flashing, it indicates that a keyboard is connected and has been detected · D6 ­ Lit continuously when the option board is waiting for a keyboard to be connected; Off when a keyboard is
connected · D1 ­ Indicates that there is communication with the main CPU board; It should flicker for each keypress on the
attached keyboard
NOTE: USB option is for USB keyboard only.
2.14 Bracket Assembly Connecting Indicator to Scale Base
The Counterpart scale comes with an easy bracket assembly that conveniently hooks the indicator head to the scale base. There are two bracket assemblies that can be used to attach the indicator to the scale base depending on which scale base is being used.
· DIGI S-XL base bracket assembly kit part number (PN 121459) · DIGI S-YC base bracket assembly kit part number (PN 154700) The associated assembly is found in the scale base box and is shown below.

Figure 2-17. Bracket Assembly Kit for the Counterpart Scale Base

© Rice Lake Weighing Systems All Rights Reserved

23

Counterpart Configurable Counting Indicator
Use the following steps to attach the indicator to the scale base: CAUTION: Do not turn the scale upside down. Always work with the scale on its side. Damage to the load cell can occur if the scale is
turned upside down.
1. Stand the scale base on its side to attach the bracket to the scale using the screws provided in the bracket kit. 2. Ensure the cable underneath the scale base is threaded through the opening between the scale and the bracket,
otherwise it will not fit (Figure 2-18 and Figure 2-19).

Ensure the cable from the underside of the scale is run between bracket and scale prior to attaching bracket.
Figure 2-18. Attach Bracket Assembly to Scale Base While Scale Is Tipped on its Side (DIGI S-XL Base Shown)
The DIGI S-YC scale base comes with notched holes in the bracket assembly. While plugging in the AC adapter, slide the bracket assembly forward to allow more room to work. Once the AC adapter is connected, slide the bracket assembly back and finish tightening the screws.

Figure 2-19. Attach Bracket Assembly to DIGI S-YC Scale Base
3. Set scale base down on a flat surface positioning the bracket assembly at the edge of a table. 4. Attach the indicator to the bracket using the second set of screws provided and screw white threaded standoffs into
indicator base as in Figure 2-20 if using the S-YC scale base and then screw feet into the bottom of the standoffs.

Screw

Figure 2-20. Indicator Attached to the Scale Base (DIGI S-YC Scale Base Shown)

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2.15 Indicator Replacement Parts and Assembly Drawings

Item No. Part No.

Description

Qty.

1

118434 Overlay, Membrane Switch Panel

1

2

118435 Counterpart Cover Enclosure

1

3

120756 Seal Strip, Nylon Brush w/ Holes

1

4

124625 Adapter, AC Wire

1

5

119275 LCD Display Module

1

6

14848 Screw, Phillips Head 6-32NC x 3/8

4

7

120484 CPU Mounting Bracket

1

8

14621 Kep Nut, 6-32NC Hex

6

9

120741 CPU Board Single AD

1

117507 CPU Board Dual AD

1

10

14822 Machine Screw, 4-4 ONC x 1/4

6

11

118437 Enclosure Base

1

12

19433 Rubber Foot

4

13

60130 Ribbon Cable

1

14

75146 Coverplate

1

15

120266 Machine Screw, 6-32NC x 3/8

4

16

69291 Lithium Battery, 3 V

1

17

59274 #6 Flat Washer

1

18

56972 Flat Cable Clamp

2

­

128063 Power Supply Assembly

1

Table 2-10. Counterpart Indicator Replacement Parts

Installation

Figure 2-21. Counterpart Front View

© Rice Lake Weighing Systems All Rights Reserved

25

Counterpart Configurable Counting Indicator

Figure 2-22. Counterpart Assembly and Components

Figure 2-23. Counterpart Dimensions

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Installation

Figure 2-24. Counterpart Rear and Side Dimensions

© Rice Lake Weighing Systems All Rights Reserved

27

Counterpart Configurable Counting Indicator

3.0 Configuration

The Counterpart scale can be configured using a series of menus accessed through the scale front panel when the scale is in setup mode. Figure 3-1 and Table 3-1 summarizes the functions of each of the top level menus.

NOTE: To navigate through the menus, use the front panel keys and shown in Section 3.2.

3.1 Front Panel Configuration

ID

AUDIT

CALIBR

SETUP

TEST

DISPLAY

SETPTS

See Figure 3-3 See Figure 3-4 See Figure 3-5 See Figure 3-3 See Figure 3-3 See Figure 3-3 See Figure 3-3

on page 30

on page 31

on page 31

on page 30

on page 30

on page 30

on page 30

Figure 3-1. Menu Mode Navigation Structure

Menu

Description

ID

ID

Allows for setup or edit IDs

AUDIT Audit Trail Displays the legally relevant (LR) firmware version, configuration count, and calibration count

CALIBR Calibrate Calibrates the scale

SETUP Setup Accesses setup options for scale, features, serial output, print format, digital inputs and outputs, and displays the version number

TEST Test

Performs a basic test on the A/D, digital inputs and outputs, communication ports, RAM, and keypad

DISPLAY Display Accesses the setup option for contrast, image, brightness

SETPTS Setpoints Used for setting up weigh mode setpoint accessible parameters using numeric values

Table 3-1. Menu Summary

3.2 Menu Navigation
Once menus have been entered, use the front panel buttons to navigate. Note the looped menu structure shown in Figure 3-1. This provides a shortcut for accessing the right-most menu items by navigating to the left, and vice versa for the opposite side of the menu. This shortcut also holds true for sub-menu navigation.
The front panel keys are also used to navigate through the menu structure:

·

and SAMPLE Pieces

PRINT

move left and right (horizontally) in a menu level

·

ZERO

and

GROSS NET

move up and down to different menu levels

B/N

· TARE enters a menu or parameter and selects/saves parameter settings or values

· MENU to access user mode, to leave a parameter without making changes, or to return to weigh mode
SETUP
· Use the numeric keypad to enter a value and press TARE to accept the value

NOTE: To exit Configuration and return to weighing, press MENU or press the SAVEEXIT softkey.
SETUP

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Configuration
3.3 Revolution Configuration
The Revolution configuration utility provides the preferred method for configuring the Counterpart indicator. Revolution runs on a personal computer to set configuration parameters for the indicator. When Revolution configuration is complete, configuration data is downloaded to the indicator. Revolution supports both uploading and downloading of indicator configuration data. This capability allows configuration data to be retrieved from one indicator, edited, and then downloaded to another indicator with an identical hardware configuration. To use Revolution, use the following steps:
1. Install Revolution on a personal computer. 2. With both indicator and PC powered off, connect the PC serial port to the RS-232 pins on the indicator serial port or to
the optional USB communications card. 3. Power up the PC and the indicator. Use the setup switch to place the indicator in setup mode. 4. Start the Revolution program.

Figure 3-2. Revolution Display
Revolution provides on line help for each of its configuration displays. Parameter descriptions provided in this manual for front panel configuration can also be used when configuring the indicator using Revolution — the interface is different, but the parameters sets are the same.

© Rice Lake Weighing Systems All Rights Reserved

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Counterpart Configurable Counting Indicator
3.4 ID Menu
The ID menu displays parameters for registers from 1 to 150. Sub-parameters are shown below.

ID

AUDIT

CALIBR

SETUP

TEST

DISPLAY SETPTS

REG 1

REG 2-150
SAME AS REG 1

QUANTITY VALUE

CODE VALUE

DESC VALUE

PART NUM VALUE

LOT

UNIT WT

TARE

UNITS

LOCATION

VALUE

Parameter REG 1, 2 – 150

Choices
QUANTITY CODE DESC PART NUM LOT UNIT WT TARE UNITS LOCATION

VALUE

VALUE

LB

VALUE

OZ

KG

G

OFF

Figure 3-3. ID Menu Layout

ID Menu
Description
Inventory quantity, range ­ -2,000,000,000 to 2,000,000,000 ID code for part, maximum 32 alphanumeric characters Part description, maximum 32 alphanumeric characters Part number, maximum 32 alphanumeric characters Part lot number, maximum 32 alphanumeric characters Unit weight, range 0.0 to 9999999.0 Tare weight, range 0.0 to 9999999.0 Weight units for both the unit weight value and the tare weight value, choices of: OFF, KG, G, LB, OZ Part stock location, maximum 11 alphanumeric characters
Table 3-2. ID Menu Parameters

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Configuration
3.5 Audit Menu
The audit menu accesses audit trail support. It provides tracking information for configuration and calibration events. To prevent potential misuse, all configuration and calibration changes are counted as change events. Audit information can be printed by pressing PRINT while displaying the audit trail items beneath the AUDIT menu.

ID

AUDIT

CALIBR

SETUP

TEST

DISPLAY SETPTS

LRV

CALIB

CFG

Figure 3-4. Audit Menu Layout

Parameter

Description

LRV CALIB CFG

Legally relevant firmware version Displays total calibration events Displays total configuration events

Table 3-3. Audit Menu Parameters

3.6 Calibration Menu

See Section 4.0 on page 58 for calibration procedures. The Calibration menu can be protected by assigning a password in the Feature menu.

NOTE: The Counterpart requires the WZERO and WSPAN points to be calibrated. The linearity points are optional, but must

NOT duplicate zero or span. During calibration, TARE acts as a data entry confirmation key. It also acts as an EXECUTE key and accepts the value if calibration is successful.

ID

AUDIT

CALIBR

SETUP

TEST

DISPLAY SETPTS

WZERO

WVAL

WSPAN

Previous A/D raw counts are shown
Press calibrate softkey to calibrate zero. Press menu
to cancel calibrating.

Display and edit test weight value

Previous A/D raw counts are shown
Press calibrate softkey to calibrate zero. Press menu
to cancel calibrating.

WLIN

REZERO

Calibrating, please wait Press enter to
remove offset from zero and span calibrations

POINT 1 WGT 1

POINT 2

POINT 3

POINT 4

Same as POINT 1

POINT 5

CAL1 Figure 3-5. Calibration Menu Layout

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Counterpart Configurable Counting Indicator

CALIBR Menu

Parameter

Choices

Description

Level 2 sub-menus

WZERO

­

Press the calibrate softkey to display the AD raw counts;

Press calibrate softkey again to calibrate zero, or press MENU to cancel; “CALIBRATING” appears prior to

automatically moving to WVAL

WVAL

­

Press calibrate softkey to display and edit the test weight value; Press calibrate softkey again to move to WSPAN

WSPAN

­

Press the calibrate softkey to display the AD raw counts; Press the calibrate softkey to calibrate the span or press

MENU to cancel; “CALIBRATING” appears prior to automatically moving to WLIN

WLIN

POINT 1 — POINT 5 WGT 1 allows for display and edit the test weight value; Press the calibrate softkey to edit the value; CAL1 allows

for calibration and display of the raw AD value; Press TARE to perform calibration; Press the calibrate softkey to

move to the next calibration point

REZERO

­

Note: The linearity points are optional, but must not duplicate zero or span. They must be between zero and span.
Press the calibrate softkey to remove an offset value from the zero and span calibrations if hooks or chains are
being used during calibration

Note: Use this parameter only after WZERO and WSPAN have been set. See Section 4.1 on page 58 for more information.
Table 3-4. Calibration Menu Parameters

3.7 Setup Menu
The setup menu allows:
· Configuration of scale, features, serial port, Ethernet, print format, and digital inputs and outputs settings · Viewing of the software and regulatory versions and reverting to default settings

ID

AUDIT

CALIBR

SETUP

TEST

DISPLAY SETPTS

CONFIG

SCALES

FEATURE

SERIAL

ETHERNET PFORMT

SETPTS

DIGIO

VERS

See Figure 3- See Figure 3- See Figure 3- See Figure 3-7 See Figure 3- See Figure 3- See Figure 3- See Figure 316 on page 47 10 on page 38 15 on page 45 on page 33 17 on page 48 18 on page 49 20 on page 53 21 on page 54

Figure 3-6. Setup Menu Layout

Menu SCALES FEATURE
SERIAL
ETHERNET PFORMT
SETPTS DIG IO VERS

Choices

Menu Function

Configuration

Configure and calibrate scales

Feature

Set passwords, keyboard locks, regulatory mode, and initial consecutive number value, count function, and define

softkeys

PORT 1

Configures the communications ports

PORT 2

PORT 3 (Option Card)

Ethernet

Configures the Ethernet port

Print Format

Set print format used for header, gross, net, count, pallet, setpoint and total ticket formats; See Section 6.0 on

page 74 for more information

Setpoints

Configure setpoints

Digital IO

Assign digital input/output functions

Version

Display installed software version and regulatory version numbers;

The Reset Config softkey on Version menu can be used to restore all configuration parameters to default values

Table 3-5. Setup Menu Parameters

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Configuration
3.7.1 Scale Menu Calibration can be performed in two places within the menu: the CALIBR menu shown in Figure 3-5 on page 31 is an in-depth scale setup and calibration. A “quick access” calibration is shown in Figure 4-1 on page 58.

SCALE SCALE1

SCALE2

SCALE3 FORMAT
See Figure 3-9 on page 37

Note: Scale 3 sub-menu appears only when serial port 1 is set to SCALE or IND SCALE.
ACCUM OFF ON

CALIBR
See Figure 3-8 on page 36

GRADS
10000 number

FORMAT
See Figure 3-9 on page 37

ZTRKBND
0.000000 number

ZRANGE
1.900000 number

MOTBAN
1 number

OVERLOAD
FS+2% FS+1D FS+9D
FS

SSTIME
10 number

DFLTR1 ­ 3
4 8 16 32 64 128 256 1 2

DFSENS
2OUT 4OUT 8OUT 16OUT 32OUT 64OUT 128OUT

DFTHRH
NONE 2D 5D 10D 20D 50D
100D 200D 250D

SMPRAT
15HZ 30HZ 60HZ 7.5HZ

PWRUPMD

TAREFN

ACCUM

GO

BOTH

OFF

DELAY

NOTARE

ON

PBTARE

KEYED

Figure 3-7. Setup ­ Scale Menu

THRESH 0

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Counterpart Configurable Counting Indicator

Parameter

Settings

Scales 1 and 2

Scale 3

Scales sub-menu

CALIBR

WZERO

WVAL WSPAN

WLIN REZERO

GRADS

10000

1­1,000,000

FORMAT
ACCUM ZTRKBND

PRIMRY SEC TER
OFF ON
0.000000 0.0­100.0

ZRANGE MOTBAND

1.900000 0.0­100.0
1 0­100

OVRLOAD SSTIME DFLTR 1-3
DFSENS

FS+2% FS+1D FS+9D FS
10 1­65,535
4 8 16 32 64 128 256 1 2
4OUT 2OUT 8OUT 16OUT 32OUT 64OUT 128OUT

Description Allows configuration and calibration of each scale Allows configuration and calibration of scale 3
See Calibration Menu (Figure 3-8 on page 36)
Specifies the number of full scale graduations; The value entered must be in the range 1­100000 and should be consistent with legal requirements and environmental limits on system resolution; To calculate GRADS, use the formula: GRADS = Capacity / Display Divisions; Display divisions are specified under the FORMAT sub-menu Select a primary, secondary, and tertiary unit of measure; Sub-choices include lb, kg, oz, and g; See Format menu (Figure 3-9 on page 37)
Enable/disable weigh accumulation; See Figure 5.9 on page 71 for information
Automatically zeros the scale when within the range specified, as long as the input is within the ZRANGE and scale is at standstill; Specify the zero tracking band in ± display divisions; Maximum legal value varies depending on local regulations Note: For scales using linear calibration, do not set the zero tracking band to a value greater than that specified for the first linearization point. Selects the range within which the scale can be zeroed; The 1.900000 default value is ± 1.9% around the calibrated zero point, for a total range of 3.8%. Indicator must be at standstill to zero the scale; Use the default value for legal-for-trade applications Sets the level, in display divisions, at which scale motion is detected; If motion is not detected for 1 second or more, the standstill symbol lights; Some operations, including print, tare, and zero, require the scale to be at standstill; Maximum legal value varies depending on local regulations; If this parameter is set to 0 the standstill annunciator does not light; Operations normally requiring standstill (zero, tare, print) are performed regardless of scale motion; If 0 is selected, ZTRKBND must also be set to 0 Overload; Determines the point at which the display blanks and an out-of-range error message displays; Maximum legal value varies depending on local regulations
Specifies the length of time the scale must be out of motion, in 0.1-second intervals, before the scale is considered to be at standstill; Values greater than 10 are not recommended; Selects the digital filtering rate used to reduce the effects of mechanical vibration from the immediate area of the scale. The overall filtering effect can be expressed by adding the values assigned to the three filter stages: DFLTR1 + DFLTR2 + DFLTR3 See Section 9.6 on page 96 for information on digital filtering; Choices indicate the number of AD conversions per update that are averaged to obtain the displayed reading; A higher number gives a more accurate display by minimizing the effect of a few noisy readings, but slows down the settling rate of the indicator
Digital filter cutout sensitivity; Specifies the number of consecutive readings that must fall outside the filter threshold (DFTHRH parameter) before digital filtering is suspended
Table 3-6. Scales Menu Parameters

34

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Configuration

Parameter DFTHRH
SMPRAT PWRUPM TAREFN
ACCUM THRESH

Settings
NONE 2D 5D 10D 20D 50D 100D 200D 250D 15 HZ 30 Hz 60 Hz 7.5 Hz GO DELAY
BOTH NOTARE PBTARE KEYED
OFF ON 0 0-9,999,999

Description Digital filter cutout threshold. Specifies the filter threshold, in display divisions; When a specified number of consecutive scale readings (DFSENS parameter) fall outside of this threshold, digital filtering is suspended; If NONE is selected, the filter is always enabled
Sample rate; Selects measurement rate, in samples per second, of the analog- to-digital converter; Lower sample rate values provide greater signal noise immunity
Power up mode; In GO mode, the indicator goes into operation immediately after a brief power up display test; In DELAY mode, the indicator performs a power up display test and then enters a 30-second warm-up period; If no motion is detected during the warm-up period, the indicator becomes operational when the warm-up period ends; If motion is detected, the delay timer is reset and the warm-up period is repeated Enables or disables push-button and keyed tares; Possible values are: BOTH: Both push-button and keyed tares are enabled NOTARE: No tare allowed (gross mode only) PBTARE: Push-button tares enabled KEYED: Keyed tare enabled Accumulator; Specifies whether the scale accumulator is enabled; If enabled, accumulation occurs whenever a print operation is performed; Scale must return to zero to re-arm a new print Enter a value to be used as divisions; Select Zero threshold to display a threshold or reset point where automatic printing functions reset themselves to be retriggered; When a value is entered, anything that would normally require the scale to reach zero before it happens/rearms (except for LFT parameters) now only needs to go below this value and then above it again
Table 3-6. Scales Menu Parameters (Continued)

© Rice Lake Weighing Systems All Rights Reserved

35

Counterpart Configurable Counting Indicator
Scale Calibration Menu Calibration can be performed in two places within the menu: the CALIBR menu shown in Figure 3-5 on page 31 is an in-depth scale setup and calibration. A “quick access” calibration is shown in Figure 4-1 on page 58.

CALIBR

WZERO

WVAL

WSPAN

Previous A/D raw counts are shown
Press calibrate softkey to calibrate zero. Press menu
to cancel calibrating.

Display and edit test weight value

Previous A/D raw counts are shown
Press calibrate softkey to calibrate zero. Press menu
to cancel calibrating.

WLIN

REZERO

Calibrating, please wait Press enter to
remove offset from zero and span calibrations

POINT 1 WGT 1

POINT 2

POINT 3

POINT 4

Same as POINT 1

POINT 5

CAL1

Figure 3-8. Scale Calibration Menu Layout

Parameter Settings

WZERO WVAL WSPAN WLIN

­ ­ ­ POINT 1-5

REZERO ­

Description
View or change the zero calibration AD count value View and edit the test weight value View or change the span calibration AD count value Press ENTER to display and edit test weight and calibration values for up to five linearization points; Perform linear calibration only after WZERO and WSPAN have been set; Parameters include CAL1 ­ View or change linear point calibration value
WGT1 ­ Sets test value Removes offset from zero and span calibrations; Can be used during a span calibration process using hooks and chains
Table 3-7. Scale Calibration Menu Parameters

36

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Scale Format Menu
FORMAT

Configuration

PRIMRY

SEC

TER

UNITS

DECPNT

DSPDIV

KG

OFF

LB

8888800

1D

OZ

8888880

2D

OFF

8888888

5D

KG

8.888888

G

88.88888

G

KG

LB

G

OZ

LB

OFF

OZ

888.8888 8888.888

88888.88 888888.8

Figure 3-9. Scale Format Menu Layout

Parameter

Settings

Description

PRIMRY

UNITS

Set the primary units, decimal point format, and display divisions

DECPNT

DSPDIV

SEC

KG

Set the secondary units;

G

Decimal point format and display divisions are selected automatically; Values are kg = kilogram (default); g = gram;

LB

lb = pound; oz = ounce; and off

OZ

Note: If using the token and secondary or tertiary values are changed, the stream tokens must be

OFF

changed to match in order to stream secondary or tertiary.

TER

OFF

Set the tertiary units;

KG

Decimal point format and display divisions are selected automatically; Values are off (default); kg = kilogram; g =

G

gram; lb = pound; oz = ounce

LB

Note: If using the token and secondary or tertiary values are changed, the stream tokens must be

OZ

changed to match in order to stream secondary or tertiary.

Primary, Secondary, Tertiary sub-menu

UNITS

LB

Specifies primary units for displayed and printed weight; Values are lb = pound; oz = ounce; kg = kilogram; g = gram

OZ

KG

G

OFF

DECPNT

8888800 8888880

Place the decimal point position; Use the ID and TARGET keys to place the decimal point where desired

8888888

8.888888 88.88888 888.8888

8888.888

88888.88

888888.8

DSPDIV

1D

Display divisions; Selects the minimum division size for the primary unit’s displayed weight

2D

5D

Table 3-8. Scale Format Menu Parameters

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37

Counterpart Configurable Counting Indicator

3.7.2 Feature Menu

ID

AUDIT

CALIBR

SETUP

CONFIG

TEST

DISPLAY SETPTS

SCALES

FEATURE

SERIAL

ETHERNET

PFORMT

SETPTS

DIGIO

VERS

COUNT TARE RND REGION

UID

EXACT

1

See Figure 3-11 on page 40

ROUND

See Figure 3-12 on page 42

SINGLE ID CONSC#

YES

CURVAL

NO 0

RESVAL 0

PASSWD
CALIBR SETUP TEST
T&D ID SPPWD

SOFTKEYS
See Figure 3-13 on page 43

KEYLOCK
MENU ZERO GRSNET UNITS PRINT TARE NUMBER SAMPLE UNITWT

STNDBY 0

RECALL
0N OFF

BRIGHT

IMAGE

DISPLAY CONTRAST

VALUE

NEGATIVE

VALUE

POSITIVE

Figure 3-10. FEATUR Sub-menu

KEYBEEP
OFF ON

TOTAL
OFF ON

38

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Configuration

Parameter COUNT
TARE RND REGION
UID SINGLE ID CONSC#

Settings
NEGCOUNT SAMPLEQTY INSFSMPL LOTUPDT SCLCHG NEWITEM XFRSMPL DISPACC UTWTUPDT UTWTBASE DSPMODE REMOVTSP ROUND EXACT REGULA REGWRD DECFMT TIME DATE 1 Yes
No CURVAL
RESVAL

PASSWD SOFTKEYS KEYLCK
STNDBY

CALIBR SETUP TEST T&D ID
SK1-12
MENU ZERO GRSNET UNITS PRINT TARE NUMBER SAMPLE UNIT WT
0
0-255

RECALL

ON

OFF

DISPLAY
KEYBEEP TOTAL

CONTRAST BRIGHT IMAGE
OFF ON
OFF ON

Description Configuration for the counting features (Figure 3-11 on page 40)
When transferring tare to the second scale, tare value remains the exact weight or rounds to scale resolution
Selects regional settings (Figure 3-12 on page 42)
Sets the unit ID, a string of up to 6 ASCII characters; This will be used in place of the token in a print format Allows entry of a temporary ID
Allows sequential numbering for print operations; · CURVAL is the current/starting value · RESVAL is the ending/reset value
The consecutive number value is incremented following each print operation that includes in the ticket format; When the consecutive number is reset, it is reset to the RESVAL specified on the parameter Creates a password to access the CALIBR, SETUP, TEST, T&D, and ID menus; Specify a non-zero value to restrict access to all configuration menus; Passwords can be overridden by loading new firmware or entering 999999; Note: Overriding passwords will clear configuration and calibration settings. To preserve settings (such as ID information), use Revolution software to upload data to a PC, and then download it back to the indicator after the password override is performed. See Figure 3-13 on page 43 Disables the MENU, ZERO, GROSS/NET, UNITS, PRINT, TARE, NUMBER, SAMPLE and UNIT WEIGHT keys; Select LOCK to disable the key, and UNLOCK to enable the key; The default for all is UNLOCK
Standby mode delay; Specifies the number of minutes the indicator must be inactive before entering standby mode; When in standby mode, power is still supplied to the CPU and draws half of the current as when the display is powered; The display is no longer updated and the backlight is off; Press any key to exit standby mode and reactivate the display; The indicator enters standby mode if no key presses, serial communications, or scale motion occur for the length of time specified in this parameter. Set to 0 to disable standby mode Note: If regulatory agency is set for NONE or INDUST, the standby will occur after the specified number of minutes regardless of how much weight is on any of the scales. If regulatory agency is set for NTEP, OIML, or Canada a standby will only occur when the weight on the currently viewed scale is at center of zero. ON allows the Tare, Zero, and Units values to be maintained across a power cycle; Over/Under/Target/ID values are also maintained; OFF clears the values on a power cycle; Zero is reset to calibrated zero and Units are reset to Primary; Over/Under/Target/ID values are reset as well Adjusts Counterpart display viewing; Key in a value: BRIGHT ­ Key in a value IMAGE ­ Enter negative or positive Select ON to alert the user every time a key is pressed
Totalization motion check; When attempting a totalization, a motion check can be performed; ON – Performs a motion check; If there is motion, then one more attempt will be made after two seconds; If totalization is unsuccessful, MOTION displays; OFF – No motion check is performed
Table 3-9. Feature Menu Parameters

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39

Counterpart Configurable Counting Indicator
Feature Count Menu
COUNT

NEGCOUNT

SAMPLQTY

INSFSMPL

LOTUPDT

SCLCHG

NEWITEM

ON

10

0.1%

OFF

ON

OFF

25

0.2%

ON

OFF

50

0.0%

100

REZERO CHKSTBLE XFRTARE XFRUTWT

OFF

ON

OFF

ON

ON

OFF

ON

OFF

XFRSMPL

DISPACC

UTWTUPDT UTWTBASE

DSPMODE

REMOVTSP

OFF

OFF

OFF

1000

COUNT

ON

ON

ON

ON

1

WEIGHT

OFF

UNITWT

Figure 3-11. Count Menu Layout

Parameter NEGCOUNT SAMPLQTY
INSFSMPLE LOTUPDT
SCLCHG
NEWITEM XFRSMPL DISPACC

Settings ON OFF 10 25 50 100 0.1% 0.2% 0.0% OFF ON
REZERO CHKSTABLE XFRTARE XFRUTWT OFF ON
OFF ON OFF ON

Description Sets whether negative counting mode is off or on
Is the default value for sample quantity
Insufficient sample; Specifies the minimum sample weight as a percentage of the scale capacity; The 0.0% selection disables the insufficient sample weight check
Lot update; Enables or disables the updating of the stored ID with a new lot value; A new lot value can be keyed or scanned; The new lot value always overwrites the lot value of the working ID; OFF ­ The new lot value is not saved into the stored copy of the currently loaded ID record; ON ­ The new lot value is saved into the stored copy of the currently loaded ID record; If WeighVault is in use, an update will also be made to the ID in WeighVault; This parameter has no effect if an ID is not loaded from a stored ID Scale change; These are actions taken when changing from one scale to another; See SCLCHG sub-menu below
New item; This prompts user to add an ID to memory when an unknown ID is requested from weigh mode; Weighmode parameter is ignored if the WeighVault is being Used; When using WeightVult a new ID cannot be created from weigh Mode After sample; After a sample, a switch is done from the current scale to the next scale that is larger than or equal to the current scale; If a sample is done on the largest of the scales, a switch will not be done Display accuracy; Enable or disable the display of the computed accuracy percentage from a sample operation
Table 3-10. Count Menu Parameters

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Configuration

Parameter Settings

Description

UTWTUPDT OFF ON

I may have made this a bit wordy – but it is more correct than the existing description; Unit weight update; Enables or disables the updating of the stored ID with a new unit weight value; Parts can be sampled (generating a new unit weight) or a unit weight can be keyed or scanned; The new unit weight always overwrites the unit weight of the working ID; OFF ­ The new unit weight is not saved into the stored copy of the currently loaded ID record; ON ­ The new unit weight is saved into the stored copy of the currently loaded ID record; If WeighVault is in use, an update will also be made to the ID in WeighVault; This parameter has no effect if an ID is not loaded from a stored ID

UTWTBASE 1000 1

Unit weight base; 1 = APW (Average Piece Weight), 1000 = Piece weight per thousand

DISPMODE

COUNT

Display mode; This chooses the value which displays as large in viewing window

WEIGHT

UNITWEIGHT

REMOVTSP ON OFF

Removes trailing spaces from ID Codes;
· ON — If set to ON: – An ID code configured through the ID menu will have any entered trailing spaces removed before being stored; – An ID code configured through the ID.CODE EDP command will have any entered trailing spaces removed prior to being stored; – Trailing spaces will be removed from an ID Code that is entered via the Code softkey; This includes using the front panel or USB keyboard; – Trailing spaces will be removed from an ID Code that is scanned from a barcode;
· OFF — If set to OFF: – An ID code configured through the ID menu will be stored with trailing spaces as entered; – An ID code configured through the ID.CODE.EDP command will be stored with trailing spaces as entered; – An ID code entered via the Code softkey for recall will retain any trailing spaces; This includes using the front panel or USB keyboard; – An ID Code scanned from a barcode for recall will retain any trailing spaces

SCLCHG submenu

REZERO

OFF

ON

Performs a zero function on scale change

CHKSTBLE ON OFF

When changing scales, a stability check can be either enabled or disabled; If enabled, and the stability check is successful, no indication is shown and the unit switches to the next scale; If enabled and the stability check fails, then NON-STABLE is shown on the display and the switch to the next scale is not made

XFRTARE OFF ON

When changing scales, the tare weight is transferred from the current scale to the new scale; Units must be set to the same unit of measurement

XFRUTWT ON OFF

When changing scales, the unit weight is transferred from the current scale to the new scale

Table 3-10. Count Menu Parameters (Continued)

© Rice Lake Weighing Systems All Rights Reserved

41

Counterpart Configurable Counting Indicator
Feature Region Menu
REGION

REGULAT

REGWORD

DECFMT

TIME

DATE

NTEP

GROSS

DOT

DFORMT

D SEP

See Figure 3-14 on page 44

CANADA INDUST NONE
OIML

BRUTTO

COMMA

TFORMT
12 HOUR 24 HOUR

T SEP
COLON COMMA

Figure 3-12. Region Menu Layout

MMDDY4 DDMMY4 Y4MMDD Y4DDMM MMDDY2 DDMMY2 Y2MMDD Y2DDMM

SLASH DASH SEMI

Parameter Settings

REGULA

NTEP CANADA INDUST NONE OIML

REGWOR GROSS BRUTTO

DECFMT DOT COMMA

TIME

TFORMT

T SEP

DATE

DFORMT D SEP

Time sub-menu

TFORMT 12 HOUR

24 HOUR

T SEP

COLON

COMMA

Date sub-menu

DFORMT D SEP

MMDDY4 DDMMY4 Y4MMDD Y4DDMM MMDDY2 DDMMY2 Y2MMDD Y2DDMM SLASH DASH SEMI

Description Regulatory mode. Specifies the regulatory agency having jurisdiction over the scale site; Note: The value specified for REGULA affects the function of the front panel TARE and ZERO keys.
· OIML, NTEP, and CANADA modes allow a tare to be acquired at any weight greater than zero; NONE allows tares to be acquired at any weight value
· OIML, NTEP, and CANADA modes allow a tare to be cleared only if the gross weight is at no load; NONE allows tares to be cleared at any weight value
· NTEP and OIML modes allow a new tare to be acquired even if a tare is already present; In CANADA mode, the previous tare must be cleared before a new tare can be acquired
· NONE, NTEP and CANADA modes allow the scale to be zeroed in either gross or net mode as long as the current weight is within the specified ZRANGE; In OIML mode, the scale must be in gross mode before it can be zeroed; pressing the ZERO key in net mode clears the tare
· INDUST provides a set of subparameters to allow customization of tare, clear, and print functions in non-legal-fortrade scale installations
When in legal-for-trade mode, refer to Section 9.10 on page 100 for more information on using this feature Sets the term printed when weighing in gross mode; Selecting BRUTTO replaces Gross with Brutto Specifies whether decimal numbers display using a period (DOT) or a comma Sets the current time, and the time format and separator character; See Time sub-menu below Sets the current date, and date format and date separator character
Sets the time format Sets the time separator as a colon or a comma
Sets the date format; Y4 will use a four-digit year value, such as 2011, while Y2 will use a two-digit value, such as 11
Sets the date separator as a slash, dash, or semicolon
Table 3-11. Region Menu Parameters

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SOFTKEYS Menu

SOFTKEYS

Configuration

SK1-12

BLANK TIME/DATE
CLRTAR CLRUW CLRBFR DESC DSPTAR DSP ACC

PART# SCL SEL
CODE LOT PRINT PLT SWAP DSP RESET ID’S

IN OUT CLR CN QUANTITY TOTAL + TOTAL CLR TTL

UW UPDT TARE UPDT
SETPT BATSTRT BATSTOP BATPAUSE BATRST

Figure 3-13. Softkey Menu Layout

Parameters
BLANK TIMEDATE CLRTAR CLRUW CLRBFR
DESC DSPTAR DSPACC PART # SCLSEL CODE
LOT PRINTPLT SWAPDSP RESET ID’S IN OUT CLRCN QUANTITY TOTAL+ TOTALCLRTTL UWUPDT TAREUPDT SETPT BATSTRT BATSTOP BATPAUSE BATRST

Descriptions
No softkey function selected Allows user view/set time and date Clear tare Clear unit weight value Clears the WeighVault transaction communication buffer; Any buffered transactions will be lost; This is generally used when troubleshooting a WeighVault communication issue Description update Display tare value (times out after 10 seconds) Display accumulated weight value (may print or clear while displayed) ­ times out after 10 seconds Part number entry Allows user to select scale 1, scale 2 for displayed weight count in multi- scale unit Press CODE, enter ID number, press ENTER to recall stored item code; If item code does not exist, will prompt “Item not found, Save as New ID?”; Pressing YES will store in first available register; Alpha ON/OFF softkey appears to turn off Alpha to process numbers quicker when not using Alpha Allows user to add lot number to stored item code on the fly (if enabled to do so) Allows user to print a pallet label Allows user to swap large display between weight, count, unit weight Reset or clear ID’s/codes Used to add, subtract count from inventory value (local or WeighVault)

Sets consecutive number back to RESVAL (beginning reset value) Update quantity for IN/OUT inventory database Used with totalization mode or parts reduction count mode to add or subtract items from total accumulated count; CLRTTL will clear the totalized value

Update stored unit weight or tare weight for currently loaded item code

Change setpoint value Batch start Batch stop Pause batch Reset batch

Table 3-12. Softkey Menu Parameters

© Rice Lake Weighing Systems All Rights Reserved

43

Counterpart Configurable Counting Indicator

Regulate Industry Menu

REGULAT

SNPSHT
DISPLY SCALE

ZTARE
NO YES

INDUST

Only displayed if INDUST is selected from the REGULAT parameter

IDTARE

MTARE

NTARE

CTARE

YES

REPLAC

NO

YES

NO

REMOVE

YES

NO

NOTHN

PRTMOT
NO YES

Parameter SNPSHT ZTARE IDTARE MTARE
NTARE CTARE PRTMOT PRTPT OVRBAS

Settings
DISPLY SCALE NO YES YES NO REPLAC REMOVE NOTHIN NO YES YES NO NO YES NO YES CALIB SCALE

AGENCY

NTEP CANADA INDUST NONE OIML

PRTPT

OVRBAS

AGENCY

NO

CALIB

NTEP

YES

SCALE

CANADA

INDUST

NONE

OIML

Figure 3-14. Regulatory Industrial Menu Layout

Display or scale weight source Remove tare on ZERO Always allow keyed tare Multiple tare action

Description

Allow negative or zero tare
Allow CLEAR key to clear tare/accumulator
Allow print while in motion
Add PT to keyed tare print
Zero base for overload calculation CALIB = Calibrated Zero SCALE = Scale Zero Selects the agency having jurisdiction over the scale site;
· OIML, NTEP, and CANADA modes allow a tare to be acquired at any weight greater than zero; NONE allows tares to be acquired at any weight value; A tare can be cleared only if the gross weight is at no load; NONE allows tares to be cleared at any weight value;
· NTEP and OIML modes allow a new tare to be acquired even if a tare is already present; In OIML mode, printing is not allowed if the scale is more than -20dd; In CANADA mode, the previous tare must be cleared before a new tare can be acquired;
· NONE, NTEP and CANADA modes allow the scale to be zeroed in either gross or net mode as long as the current weight is within the specified ZRANGE; In OIML mode, the scale must be in gross mode before it can be zeroed; Pressing ZERO in net mode clears the tare;
· INDUST provides a set of subparameters to allow customization of tare, clear, and print functions in non-legal-for-trade applications;
The value specified for this parameter affects the function of the front panel TARE and ZERO keys; See Section 9.9 on page 99 for more information; When in legal-for-trade mode, refer to Section 9.10 on page 100 for more information
Table 3-13. Regulate Industry Menu Parameters

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3.7.3 Serial Menu
SERIAL
PORT1
CMD

SCANNER

SCALE

IND SCALE

Configuration

BAUD

BITS

STOP BITS

9600 19200 28800 38400 57600 115200 1200 2400 4800

8NONE

1

7EVEN

2

7ODD

SFMT

SOURCE

SCALE 1
SCALE 2
SCALE 3