RICE LAKE WEIGHING SYSTEMS PN 220532 Pallet Dimensioning System Instruction Manual

: June 16, 2024
: RICE LAKE WEIGHING SYSTEMS

PN 220532 Pallet Dimensioning System

Product Information

Specifications

Product Name: Pallet Dimensioning System
Assembly Manual: October 20, 2023
Part Number: 220532 Rev A

Revision History

This section tracks and describes manual revisions for awareness
of major updates.

Revision	Date	Description
A	October 20, 2023	Initial Release

Contact Information

Technical training seminars are available through Rice Lake
Weighing Systems. Course descriptions and dates can be viewed at
www.ricelake.com/training or
obtained by calling 715-234-9171 and asking for the training
department.

Product Usage Instructions

1.0 Introduction

This manual provides an overview of the iDimension Flex Series
assembly instructions. It includes assembly instructions for both
the Free Standing Flex Dimensioning System and the Suspended Flex
Dimensioning System. When interfacing this device to a third party
program, refer to the software manufacturer’s documentation for
setup and configuration information.

2.0 Replacement Parts

This section provides information on the available replacement
parts for the Pallet Dimensioning System. Please refer to the
provided list for the specific parts needed for replacement.

3.0 Free Standing Frame Assembly

This section provides step-by-step instructions for assembling
the Free Standing Flex Dimensioning System.

3.5 Align Sensor Shrouds

Follow these steps to align the sensor shrouds:

Step 1: [Insert step 1]
Step 2: [Insert step 2]
Step 3: [Insert step 3]

3.6 Mount J-box

Follow these steps to mount the J-box:

Step 1: [Insert step 1]
Step 2: [Insert step 2]
Step 3: [Insert step 3]

4.0 Suspended Flex Assembly

This section provides step-by-step instructions for assembling
the Suspended Flex Dimensioning System.

5.0 Accessories and Wiring

This section provides information on the available accessories
and wiring options for the Pallet Dimensioning System. It includes
instructions for connecting and configuring the accessories.

FAQ

Q: Where can I find the most current version of this

publication and product updates?

A: The most current version of this publication, software,
firmware, and all other product updates can be found on our website
at www.ricelake.com.

Q: Are there any training resources available for using the

Pallet Dimensioning System?

A: Yes, Rice Lake Weighing Systems offers technical training
seminars and web-based video training on a growing selection of
product-related topics. Course descriptions, dates, and webinars
can be accessed on our website or by contacting our training
department at 715-234-9171.

iDimension® Flex Series
Pallet Dimensioning System
Assembly Manual

October 20, 2023

PN 220532 Rev A

© Rice Lake Weighing Systems. All rights reserved.
Rice Lake Weighing Systems® is a registered trademark of Rice Lake Weighing Systems.
All other brand or product names within this publication are trademarks or registered trademarks of their respective companies.
All information contained within this publication is, to the best of our knowledge, complete and accurate at the time of publication. Rice Lake Weighing Systems reserves the right to make changes to the technology, features, specifications and design of the equipment without notice.
The most current version of this publication, software, firmware and all other product updates can be found on our website:
www.ricelake.com

Revision History

This section tracks and describes manual revisions for awareness of major updates.

Revision A

Date October 20, 2023 Initial Release

Description

Table i. Revision Letter History

Revision History

Technical training seminars are available through Rice Lake Weighing Systems. Course descriptions and dates can be viewed at www.ricelake.com/training or obtained by calling 715-234-9171 and asking for the training department.

3

iDimension Flex Series Assembly Manual
Contents
1.0 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.1 Companion Manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 1.2 Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 1.3 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.3.1 Free Standing Flex Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 1.3.2 Suspended Flex Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.0 Replacement Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.1 Free Standing Flex . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 2.2 Suspended iDimension Flex Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 2.3 Common Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
3.0 Free Standing Frame Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
3.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 3.1.1 Upright Pivoting Assembly Steps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 3.1.2 Forklift Assist Assembly Steps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 3.1.3 Parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 3.1.4 Roll-in T-nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
3.2 First Assembly Steps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 3.2.1 Floor Mount Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 3.2.2 Mount Sensor Shrouds . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 3.2.3 T-Mount Bars . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
3.3 Upright Pivoting Frame Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 3.3.1 Assemble T-Mount Side Frames . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 3.3.2 Assemble Horizontal Connecting Bars. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
3.4 Forklift Assist Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 3.4.1 Assemble Top . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 3.4.2 Lift Top of Frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
3.5 Align Sensor Shrouds . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 3.6 Mount J-box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
4.0 Suspended Flex Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
5.0 Accessories and Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
5.1 Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 5.2 J-Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 5.3 Kiosk . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
5.3.1 Kiosk Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 5.3.2 Optional Kiosk Stand . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 5.4 IP Camera (PN 200168) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

Rice Lake continually offers web-based video training on a growing selection of product-related topics at no cost. Visit www.ricelake.com/webinars

4

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Introduction
1.0 Introduction
This manual provides an overview of the iDimension Flex Series assembly instructions. It includes assembly instructions for both the Free Standing Flex Dimensioning System and the Suspended Flex Dimensioning System. When interfacing this device to a third party program, refer to the software manufacturer’s documentation for setup and configuration information.
i Manuals are available from Rice Lake Weighing Systems at www.ricelake.com/manuals Warranty information is available at www.ricelake.com/warranties
1.1 Companion Manuals
iDimension QubeVu Administrator Guide The QubeVu® Administrator Guide (PN 221652) provides an overview to configure the QubeVu Manager software.
iDimension Ceiling Mount Installation Addendums The Suspended Flex Dimensioning System must be mounted to an iDimension mounting frame. The mounting frame either uses an 80/20 bar system or a suspended cable system. See one of the following addendums for more information on installing the applicable iDimension Flex mounting system:
· iDimension LTL/LTL-XL/Flex 80/20 Mounting Frame Installation Addendum (PN 221406) · iDimension LTL/LTL-XL/Flex Cable Mounting Frame Installation Addendum (PN 221407)

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iDimension Flex Series Assembly Manual
1.2 Safety
Safety Definitions:
DANGER: Indicates an imminently hazardous situation that, if not avoided, will result in death or serious injury. Includes hazards that are exposed when guards are removed. WARNING: Indicates a potentially hazardous situation that, if not avoided, could result in serious injury or death. Includes hazards that are exposed when guards are removed.
CAUTION: Indicates a potentially hazardous situation that, if not avoided, could result in minor or moderate injury.
IMPORTANT: Indicates information about procedures that, if not observed, could result in damage to equipment or corruption to and loss of data.
General Safety
Do not operate or work on this equipment unless this manual has been read and all instructions are understood. Failure to follow the instructions or heed the warnings could result in injury or death. Contact any Rice Lake Weighing Systems dealer for replacement manuals.
WARNING Failure to heed could result in serious injury or death. Electric shock hazard! There are no user serviceable parts. Refer to qualified service personnel for service. The unit has no power switch. To completely remove power from the unit, disconnect the power source at the AC outlet. For pluggable equipment, the socket outlet must be installed near the equipment and must be easily accessible. When cycling power, use the in-line power cord at a power outlet. Always disconnect from main power before performing any work on the device. Do not allow minors (children) or inexperienced persons to operate this unit. Do not place fingers into slots or possible pinch points. Do not use this product if any of the components are cracked. Do not make alterations or modifications to the unit. Do not remove or obscure warning labels. Do not use near water. Avoid contact with excessive moisture. Retain packaging. When transporting the unit, always disassemble and pack it in its original packaging. Operate between 41104º F (540º C). Never modify or attempt to repair the unit. Service must be performed by Rice Lake Weighing Systems only. Handle cables and cable connectors with care. Never use damaged power cords or plugs or loose electrical sockets. Never touch the power cord with wet hands. Mount on a flat surface. Follow OSHA regulations for installation and use of equipment.

6

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Introduction
1.3 Dimensions
1.3.1 Free Standing Flex Dimensions Overall dimensions of the four sensor floor mounted assembly and the two sensor floor mounted assembly are similar.
93.00 in
85.09 in

104.88 in MAX

85.08 in
145.38 in MAX

105.00 in MAX

Figure 1-1. iDimension Free Standing Flex Dimensions

1.3.2 Suspended Flex Dimensions

88.12 in

B

Figure 1-2. iDimension Suspended Flex Dimensions

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iDimension Flex Series Assembly Manual
2.0 Replacement Parts
This section provides an overview of replacement parts for the iDimension Flex Series.
2.1 Free Standing Flex
Immediately after unpacking the Free Standing iDimension Flex, visually inspect the contents to ensure all components are included and undamaged. If any parts were damaged in shipment, notify Rice Lake Weighing Systems and the carrier immediately. The Free Standing iDimension Flex is packaged with the following parts:

Detail B

6

10 2

10
11 11

10

9
Detail A

6 14

1
Side View 1

9
Detail A
Side View 2

7 843

Detail B Figure 2-1. Free Standing iDimension Flex Parts

13 12 10

8

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643 1

13 12 10 1

Replacement Parts

9

14 4 3

2

1

5 12 13

Side View 1

Side View 2 Figure 2-2. Free Standing iDimension Flex Parts

Item No. Part No.

Description

Qty.

1

219534 Extruded Aluminum, 2 x 2 slotted aluminum red 2020 Series 80/20, 145 in LG

4

2

214421 Extruded Aluminum, 2 x 2 slotted aluminum red 2020 Series 80/20, 93 in LG

6

3

202320 T-Nut, Roll-in 1/4 – 20 NC x 1/2 hex head fully threaded A307 bolt grade 2 steel clear zinc plated

24

4

14955 Screw, Cap 1/4 – 20 NC x 1/2 hex head fully threaded Grade A steel clear zinc plated

24

5

215639 80/20 tube upright floor mount 3/8 – 16 weld nuts, MS

4

6

202141 J-Box, iDim PWD/Flex Mounted on top of sensor assembly, switch, POE and terminals.

1

7

200164 Remote sensor kit, iDim 4 remote sensors and mounting hardware, firmware installed (Table 2-3 on page 11)

1

8

214415 Corner iDim sensor mount and shield weldment, black, MS

4

9

200168 iDim Flex Camera Kit option including camera, cabling and hardware

1

10 215636 80/20 capped corner connection weldment, 3/8 – 16 weld nuts, MS

4

11 215635 80/20 T-connection weldment, 3/8 – 16 weld nuts, MS

4

12 132684 Nut, 3/8 – 16 NC Steel Zinc Plated, Grade 5

48

13 170550 Bolt, HEX 3/8 – 16NC x 1 Grade 5 steel zinc plated

48

14 220076 Bottom plate, Flex j-box, 5th sensor mount

1

15 186371 Mount rod, iDim400 Plus

4

Table 2-1. Free Standing iDimension Flex Parts List

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iDimension Flex Series Assembly Manual
2.2 Suspended iDimension Flex Assembly
Immediately after unpacking the Suspended iDimension Flex, visually inspect the contents to ensure all components are included and undamaged. If any parts were damaged in shipment, notify Rice Lake Weighing Systems and the shipper immediately. The Suspended iDimension Flex is packaged with the following parts:

8

17

3

2 654

Figure 2-3. Suspended iDimension Flex Assembly Parts

Item No. Part No.

Description

Qty.

1

199615 PWD/Flex Sensor Assembly, Sensor Arms

4

2

199614 PWD/Flex Sensor Assembly, Hub Bottom Plate

1

3

199613 PWD/Flex Sensor Assembly, Hub Top Plate

1

4

15145 Washer, plain 1/4 type A series N steel zinc plated

16

5

199629 Screw, cap 1/4-20 X 3 hex head partially threaded grade 5 zinc finish

8

6

14635 Nut, Lock 1/4-20NC HEX Nylon insert steel zinc plated

8

7

202141 J-box, iDim PWD/Flex mounted on top of sensor assembly, witch, POE, and terminals

1

8

199619 PWD sensor shroud shield

4

200168 iDim Flex Camera Kit option including camera, cabling and hardware

1

186371 Mount rod, iDim400 Plus

4

200164 Remote sensor kit, iDimPWD, 4 remote sensors and mounting hardware, firmware installed

1

219193 Kiosk, iDim Flex, Assembled and wired enclosure with QubeVu PC and HMI Panel PC

1

Table 2-2. Suspended iDimension Flex Assembly Parts List

10

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2.3 Common Parts

Remote Sensor Kits See Figure 5.1 on page 23 for installation instructions.

Part No.

Description

Qty.

186370 Heat Sink, iDim LTL/PWD IFM Sensor

1

187199 Mnt Bracket, iDim 400 Plus Sensor

4

194731 Screw, Cap M5-0.8×80 Socket Head Cap 18-8 SST 2

195405 Remote Sensor, iDimLTL L1 Labelled 1

1

195406 Remote Sensor, iDimLTL L2 Labelled 2

1

195407 Remote Sensor, iDimLTL L3 Labelled 3

1

195408 Remote Sensor, iDimLTL L4 Labelled 4

1

Table 2-3. Four Remote Sensor Kit Parts List (PN 200164)

Calibration Kit See the QubeVu Managers Guide (PN 198680) for calibration instructions.

Part No.

Description

Qty.

167940 Calibration Object, iDimension, 6 x 7 board with 140mm squares

1

Table 2-4. Calibration Kit Parts List (PN 167963)

Replacement Parts

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iDimension Flex Series Assembly Manual

3.0 Free Standing Frame Assembly
This section provides an overview of Free Standing iDimension Flex assembly procedure.
3.1 Introduction
The Free Standing iDimension Flex Frame can be assembled in one of two ways.
3.1.1 Upright Pivoting Assembly Steps The upright pivoting assembly process assembles the sides of the frame at ground level. The sides are held upright while the short bars are inserted into the T-mount connectors. To assemble the free standing frame with the upright pivoting method, follow the steps below:
1. First Assembly Steps – Section 3.2 on page 13 2. Upright Pivoting Frame Assembly – Section 3.3 on page 15 3. Align Sensor Shrouds – Section 3.5 on page 20 4. Mount J-box – Section 3.6 on page 20
3.1.2 Forklift Assist Assembly Steps The forklift assist assembly process assembles the top of the frame at ground level. The top is then lifted with a forklift and the legs are inserted into the frame. To assemble the free standing frame with forklift assist follow the steps below:
1. First Assembly Steps – Section 3.2 on page 13 2. Forklift Assist Assembly – Section 3.4 on page 18 3. Align Sensor Shrouds – Section 3.5 on page 20 4. Mount J-box – Section 3.6 on page 20
3.1.3 Parts The parts in Section 3.0 correspond to the numbers in Figure 3-1 and Table 2-1 on page 9.
1 x4 2 x6

4

3

x24

7

1 kit of 4

sensors

10

x4

14

x1

8

x4

11

5

x4

15

6

x1

9

x1

13

x4

12

x48

Figure 3-1. Parts Inventory

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3.1.4 Roll-in T-nut Roll-in T-nuts are inserted into the channel of the 80/20 bar to bolt accessories to the bar.
1. Insert the T-nut into 80/20 channel at an angle. 2. Rotate nut into the 80/20 channel. 3. Seat T-nut into channel. 4. Fasten bolt into T-nut to secure accessory to the bar.

1

2

Free Standing Frame Assembly

3

4

Figure 3-2. Roll-in T-bolts
3.2 First Assembly Steps
Perform first assembly steps for all methods of assembly.
3.2.1 Floor Mount Assembly Attach one of the four floor mounts to one of the four, longer 80/20 bars.
1. Slide the end of a long 80/20 bar (Pt.1) into the floor mount (Pt.5). 2. Tighten the bolts (Pt.13 and Pt.12) in the floor mount. 3. Perform procedure for all four floor mounts.

12 13

1

5

Figure 3-3. Floor Mount Installation

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iDimension Flex Series Assembly Manual
3.2.2 Mount Sensor Shrouds Attach one of the four sensor shrouds (Pt.8) to one of the four vertical 80/20 bars (Pt.1).
1. Insert roll-in t-nuts (Pt.3) into the 80/20 channels as in Section 3.1.4 on page 13. 2. Loosely attach the shroud (Pt.8) to the 80/20 bar with the bolts (Pt.3) and roll-in t-nuts (Pt.2). 3. Slide the shroud to the center of the bar. 4. Perform procedure for four sensor shrouds.

1 4

3

4

1
8 8
Figure 3-4. Sensor Shroud Installation
3.2.3 T-Mount Bars Attach two T-mount connectors and two three-way connectors to two of the short, red 80/20 bars.
1. Slide two T-mounts (Pt.11) onto a short, red 80/20 bar (Pt.2). 2. Center the T-mounts on the bar 11 inches apart from t-extension to t-extension. 3. Tighten bolts to secure position. 4. Slide the 3-way connector (Pt.10) onto the ends of the 80/20 bars. 5. Perform procedure for two short bars.

2 10

11 13 12

2a

Equal

2b
11 in

Equal

Figure 3-5. T-Mount Bar Installation

14

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Free Standing Frame Assembly
3.3 Upright Pivoting Frame Assembly
To assemble the free standing frame by the upright pivoting method, follow all steps in Section 3.2 on page 13 then follow the procedures below. 3.3.1 Assemble T-Mount Side Frames Attach two long bars (Pt.1) to each of the two three-way connectors on the short 80/20 bars assembled in Section 3.2.3 on page 14.
1. Lay T-mount bar down so that T-mounts face upward. 2. Lay long bars (Pt.1) down. 3. Attach one long bar to each three-way connector (Pt.10) as in Figure 3-6.
NOTE: Position sensor shrouds to face the same direction as the elbow of the three-way connector.
4. Tighten bolts to secure position. 5. Perform procedure for both assembled T-mount bars.
10
13 12

2

1

Figure 3-6. T-Mount Side Frame Installation

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iDimension Flex Series Assembly Manual
3.3.2 Assemble Horizontal Connecting Bars 1. Carefully stand up the side frames that were assembled in Section 3.3.1 on page 15.
WARNING: Lift each u-frame with 2-3 people. If u-frames are unstable once upright, use a person at each vertical bar to support the u-frames during assembly. Use PPE such as hard hats to avoid injury during assembly. 2. Space u-frames apart by approximately the length of the short 80/20 bar (Pt.2) apart. 3. Position two ladders next to the u-frames.
Approx. Length of Short 80/20 Bar

Figure 3-7. Set-up Side Frames
4. Fully insert short bar 2c into three-way connector 10a. 5. Securely bolt short bar 2c into three-way connector 10a. 6. Insert the second side of short bar 2c about 1.5 in into three-way connector 10c. 7. Screw bottom bolt into three way connector 10c so that the short bar is secured in place, but has limited ability to pivot
the joint slightly wider than 90 degrees.

2c

10a

12 13
Three Way Connector 10c

2b

10c

11a

11c 11b

11d 10b
10d

2a Figure 3-8. Install First Short Bar

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Free Standing Frame Assembly
8. Fully insert short bars 2d, 2e and 2f into T-mount 11a, T-mount 11b and three-way connector 10b. 9. Tighten bolts on T-mount 11a, T-mount 11b and three-way connector 10b onto short bars 2d, 2e and 2f.

2c 10c

11c
2d 11d

11a

10d

11b

2e

10b 2f

Figure 3-9. Install short Bars
10. Align and insert short bars 2d, 2e and 2f into T-mount 11c, T-mount 11d and three-way connector 10d. 11. Loosen the bolt that connects three-way connector 10c to short bar 2c. (Bolt was inserted in Step 7 on page 16) 12. Seat all of the short bars fully into the connectors using a rubber mallet. 13. Tighten all bolts.
10c

11c

11d

2c

2d 10d

2e

2f
Figure 3-10. T-Mount Bar Installation

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iDimension Flex Series Assembly Manual
3.4 Forklift Assist Assembly
To assemble the Free Standing iDimension Flex with a forklift assist, follow Section 3.2 on page 13 before the procedures in this section. 3.4.1 Assemble Top Attach short 80/20 bars to T-mount bars assembled in Section 3.2.3 on page 14.
1. Space T-mount bars 2a and 2b approximately the length of the short 80/20 bar apart. 2. Insert short bars 2c, 2d, 2e and 2f into connectors on side 2a as in Figure 3-11. 3. Tighten bolts on all connectors. 4. Insert short bars 2c, 2d, 2e and 2f into connectors on side 2b as in Figure 3-11. 5. Tighten bolts on all connectors.
Step 4

2b
2e 2f

2c 2d
Step 2
2a

Figure 3-11. Frame Top Installation

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3.4.2 Lift Top of Frame 1. Stand frame legs adjacent to the assembled top of frame. 2. Center tines of a forklift under the top of frame and secure frame to tines.
CAUTION: Frame must be secured to forklift tines to prevent frame from falling.

Free Standing Frame Assembly

Figure 3-12. Set Legs Next to Top of Frame
3. Lift the top of frame with the forklift tines until the 3-way connectors are slightly below the height of the legs. 4. Tilt long 80/20 bar (Pt.1) up and slide under the 3-way connectors.
NOTE: Position frame legs so sensor shrouds face the center of the assembly. Forklift angle may need to be adjusted to insert bars into 3-way connectors.

Figure 3-13. Lift Top of Frame and Align Legs 5. Lower top of frame to fully seat the connectors onto the legs.
NOTE: Ensure that the legs are seated fully into the 3 way connectors using a rubber mallet. 6. Tighten all bolts.

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iDimension Flex Series Assembly Manual

3.5
1. 2. 3.

Align Sensor Shrouds
Slide sensor shrouds to top of vertical 80/20 bar. Tighten t-bolts to secure sensor shrouds. Repeat the previous steps for each sensor.

Figure 3-14. Remote IFM Sensor Assembly Attachment
3.6 Mount J-box
Attach the J-Box to the top of the enclosure. 1. Attach the top of the j-box (Pt.6) to top of 80/20 bars 2d and 2e with the four bolts (Pt.4) and four roll-in t-nuts (Pt.3). 2. Attach bottom of the j-box (Pt.14) to bottom of 80/20 bars 2d and 2e with four bolts (Pt.4) and four roll-in t-nuts (Pt.3).
6 4 3 2d

2e 14
Figure 3-15. J-Box Installation

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Suspended Flex Assembly
4.0 Suspended Flex Assembly
This section provides an overview of Suspended Flex assembly procedure. NOTE: Mount Suspended Flex assembly to an 80/20 mounting frame or a cable suspended mounting frame. See iDimension 80/20 Mounting Frame Installation Addendum (PN 221406) or iDimension Cable Mounting Frame Installation Addendum (PN 221407) for mounting frame installation instructions.
1. Extend the sensor array mount arms into 90 degree angles. NOTE: Position steel tongue at the end of each arm to face counter clockwise.

Outer Ring Bolts
Inner Ring Bolts J-Box
Sensor Array Plate
Sensor Array Arms

90 Degrees Typical

Figure 4-1. Sensor Array Assembly Attachment

Figure 4-2. Sensor Array Mount Arm Orientation

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iDimension Flex Series Assembly Manual 2. Secure the inner ring of bolts into the sensor array mount arms and sensor array hub top and bottom plates.
Figure 4-3. Sensor Array Assembly Attachment 3. Align j-box with the holes of the outer ring of the steel plate. 4. Secure outer ring of bolts through the j-box, the steel plates and the sensor array arms.

Figure 4-4. J-box Attachment
5. Lift the sensor array mount assembly to the mounting frame. 6. Secure the sensor array mount assembly to the mounting frame.

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Accessories and Wiring
5.0 Accessories and Wiring
5.1 Sensors
Sensor assembly and installation into the sensor shield is similar on both the Free Standing and Suspended Flex assemblies. Follow the steps below to assemble the sensors:
1. Secure the sensor mounting bracket to the sensor by following the remote IFM sensor instructions provided with the unit. 2. Place the two halves of the rod mount into the rod mount bracket. 3. Slide rod into the rod mount. 4. Tighten bolt to secure rod.

Mounting Bolt

Rod

Remote IFM Sensor

Rod Mount Bracket

Rod Mount Bolt

Figure 5-1. Remote IFM Sensor Assembly

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iDimension Flex Series Assembly Manual 5. Secure rod of the remote IFM sensor assembly to shield mount through the slotted hole on the shield mount. NOTE: Orient the sensor downwards with the power connector pointing towards the sensor shield. 6. Connect the power and ethernet cables to each sensor.
Ethernet Power
Figure 5-2. Remote IFM Sensor Wiring 7. Connect remote IFM sensor ethernet cables (green) to the j-box ethernet ports (Figure 5-4 on page 26). 8. Strip back 3/8 in of wire insulation at the j-box end of the IMF sensor power cables. 9. Wire the remote IFM sensor power cables to the j-box terminal block (Figure 5-4 on page 26). 10. Repeat for each sensor.

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5.2 J-Box
The j-box is similar on both the free standing and Suspended flex assemblies. Follow the steps below to access and wire the j-box:
1. Remove the three small screws on the exterior of the j-box. 2. Remove steel cover. 3. Wire j-box according to Figure 5-4 on page 26. 4. Replace steel cover. 5. Replace the three small screws to secure cover of the j-box.

Accessories and Wiring

Figure 5-3. J-Box Cover Assembly

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iDimension Flex Series Assembly Manual

BLUE WHITE/BLUE

RED BLACK
GREEN

NOTES 1. ALL 24 VDC WIRES TO BE 18AWG 2. DASHED LINES REPRESENT WIRING
TO PWD/Flex KIOSK DC CABLE
PWD/Flex KIOSK

+ + + + –

–

8 7 6 5 4 3 2 1
J-BOX EXTERIOR RJ45 RECEPTACLE W/ COVER

Optional REM Sensor 5 Power Cable – (BLUE)

REM Sensor 4 Power Cable – (BLUE)

REM Sensor 3 Power Cable – (BLUE)

REM Sensor 2 Power Cable – (BLUE)

REM Sensor 1 Power Cable – (BLUE)

REM Sensor 4 Power Cable – (BROWN)

REM Sensor 3 Power Cable – (BROWN)

REM Sensor 2 Power Cable – (BROWN)

REM Sensor 1 Power Cable – (BROWN)

Optional REM Sensor 5 Power Cable – (BROWN)

SWITCH PORTS 8: OPTIONAL REM SENSOR 5 7: ETHERNET QUICK CONNECT 6: NOT USED 5: IP CAMERA 4: REM SENSOR 4 3: REM SENSOR 3 2: REM SENSOR 2 1: REM SENSOR 1

Figure 5-4. J-Box Wiring

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TO PWD/Flex SWITCH PORT #1

Accessories and Wiring
5.3 Kiosk
5.3.1 Kiosk Wiring 1. Run ethernet and power cables from the j-box to the kiosk.
IMPORTANT: Ensure that all cables are secured to stationary objects between j-box and kiosk so that they do not pose as a catching or tripping hazard. NOTE: If installing kiosk onto optional kiosk stand, run cables through the hole in the kiosk and stand. Do not install kiosk icotek block. See Section 5.3.2 on page 29 for installation onto optional kiosk stand. 2. Remove the entire icotek® cable gland block. 3. Feed all ethernet and power cables through cable gland grommets.
NOTE: Punch a hole into each required cable grommet to allow wiring to be fed through the block.

Switch

Parts of the assembly are hidden Computer

Touchscreen Display

Ethernet Ports
Cable Gland Icotek Cable Gland Block
Figure 5-5. Kiosk Assembly 4. Reinstall icotek cable gland block.
IMPORTANT: When reinstalling the icotek cable gland block, leave the cable gland block slightly loose to allow for cable slack to prevent potential cable damage.

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iDimension Flex Series Assembly Manual

DISPLAY PC POWER

PC
BOTTOM
Figure 5-7 on page 29

CUSTOMER SUPPLIED 120 VAC
NOTES: 1: CIRCUIT BREAKER = 4A 2: ALL WIRE 18 AWG UNLESS SPECIFIED 3: DASHED LINES REPRESENT FIELD WIRING
Figure 5-6. Kiosk Wiring

J-Box “+” Terminal (BROWN) J-Box “” Terminal (BLUE)

5

4

3

2

PC TOP

Figure 5-7 on

1

page 29

J-BOX
Figure 5-4 on page 26
SWITCH PORTS 1: J-BOX ETHERNET SWITCH 2: iDIM PC LAN 1 3: DISPLAY PC LAN 1 4: NOT USED 5: NOT USED

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TO OPTIONAL CUSTOMER NETWORK

TO KIOSK SWITCH #2

Accessories and Wiring

TO KIOSK TERMINAL BLOCK

Figure 5-7. Kiosk PC Wiring

5.3.2 1.
2.
3.

Optional Kiosk Stand Align bottom of kiosk to openings in top of kiosk stand.
Bolt Kiosk to top of stand.
Run all wires through the icotek cable gland at the base of the stand and into the bottom of the kiosk as in Section 5.3 on page 27.

Bolt Kiosk to Stand

Cable Gland

Figure 5-8. Optional Kiosk Stand

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iDimension Flex Series Assembly Manual
5.4 IP Camera (PN 200168)
1. Install the IP camera to a sensor array mount assembly arm or freestanding frame. Use hardware provided in the Optional IP Camera Kit.
NOTE: It is recommended to install the IP camera at the center of the sensor array mount assembly arm. Do not install near any remote IFM sensor to avoid causing interference. 2. Wire the IP camera through the sensor array mount assembly arm
Figure 5-9. Optional IP Camera

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October 20, 2023

www.ricelake.com

PN 220532 Rev A