RICE LAKE WEIGHING SYSTEMS MSI-8004HD Indicator and RF Remote Display Instruction Manual

RICE LAKE WEIGHING SYSTEMS MSI-8004HD Indicator and RF Remote Display

Specifications

• Product Name: MSI-8004HD RF Remote Display
• Date: May 17, 2024
• Model Number: PN 182430 Rev B

Product Usage Instructions

1. Introduction

The MSI-8004HD RF Remote Display is a technical manual for the remote display device. It provides detailed information on the product specifications and features.

2. Installation

Follow these steps to install the RF Remote Display:

1. Locate a suitable mounting position for the display.
2. Securely mount the display using the provided hardware.
3. Connect the power source to the display.

3. Operation

To operate the RF Remote Display:

1. Press the power button to turn on the display.
2. Use the keypad functions to navigate through the menu options.
3. Refer to the annunciator functions for status indicators.

4. Setup

Setting up the RF Remote Display involves:

1. Accessing the setup menu.
2. Adjusting display settings such as brightness and contrast.
3. Configuring any additional preferences.

5. Calibration

Calibrate the RF Remote Display by:

1. Accessing the calibration menu.
2. Following the on-screen instructions for calibration
   procedures.

6. Communications

The communications menu allows you to:

• Set up communication protocols.
• Configure printer settings if applicable.

FAQs

Q: Where can I find technical training seminars for the MSI-8004HD RF Remote Display?

A: Technical training seminars are available through Rice Lake Weighing Systems. Course descriptions and dates can be viewed at www.ricelake.com/training or obtained by calling 715-234-9171 and asking for the training department.

Q: How can I access web-based video training for the product?

A: Rice Lake offers web-based video training on a growing selection of product-related topics at no cost. Visit www.ricelake.com/webinars for more information.

MSI-8004HD
RF Remote Display
Technical Manual

May 17, 2024

PN 182430 Rev B

© Rice Lake Weighing Systems. All rights reserved.
Rice Lake Weighing Systems® is a registered trademark of Rice Lake Weighing Systems.
All other brand or product names within this publication are trademarks or registered trademarks of their respective companies.
All information contained within this publication is, to the best of our knowledge, complete and accurate at the time of publication. Rice Lake Weighing Systems reserves the right to make changes to the technology, features, specifications and design of the equipment without notice.
The most current version of this publication, software, firmware and all other product updates can be found on our website:
www.ricelake.com

Revision History

Revision History

This section tracks and describes the current and previous manual revisions for awareness of major updates and when the updates took place.

Revision A B

Date May 15, 2018 May 17, 2023

Description
Initial manual release with the launch of the product
Revision history established · Rugged Remote information added · Radio compliance information added · Real-time-clock for time and date support added · Dual channel analog output support added · Gravity compensation added · I/O options added · Layout and enclosure updated

Table i. Revision Letter History

Technical training seminars are available through Rice Lake Weighing Systems. Course descriptions and dates can be viewed at www.ricelake.com/training or obtained by calling 715-234-9171 and asking for the training department.

© Rice Lake Weighing Systems All Rights Reserved

3

MSI-8004HD RF Remote Display

Rice Lake continually offers web-based video training on a growing selection of product-related topics at no cost. Visit www.ricelake.com/webinars

4

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Visit our website www.RiceLake.com

Introduction

1.0 Introduction
This manual is intended for use by qualified technicians responsible for setting up and operating the MSI-8004HD.
i Manuals are available from Rice Lake Weighing Systems at www.ricelake.com/manuals Warranty information is available at www.ricelake.com/warranties
1.1 Features
· IP66 for outdoor use · Six, 1.5 in (38 mm), LED digits (red/green/orange) · Selectable units for kg or lb · Automatic or manual weight totalization · Eight setpoints · ScaleCore technology · Optional hard-wired link for applications where RF is not allowed
1.2 FCC Compliance
United States This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense.
Canada This digital apparatus does not exceed the Class A limits for radio noise emissions from digital apparatus set out in the Radio Interference Regulations of the Canadian Department of Communications. Le présent appareil numérique n’émet pas de bruits radioélectriques dépassant les limites applicables aux appareils numériques de la Class A prescites dans le Règlement sur le brouillage radioélectrique edicté par le ministère des Communications du Canada.

© Rice Lake Weighing Systems All Rights Reserved

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MSI-8004HD RF Remote Display
1.3 Safety
Safety Definitions:
DANGER: Indicates an imminently hazardous situation that, if not avoided, will result in death or serious injury. Includes hazards that are exposed when guards are removed. WARNING: Indicates a potentially hazardous situation that, if not avoided, could result in serious injury or death. Includes hazards that are exposed when guards are removed.
CAUTION: Indicates a potentially hazardous situation that, if not avoided, could result in minor or moderate injury. IMPORTANT: Indicates information about procedures that, if not observed, could result in damage to equipment or corruption to and loss of data.
General Safety
Do not operate or work on this equipment unless this manual has been read and all instructions are understood. Failure to follow the instructions or heed the warnings could result in injury or death. Contact any Rice Lake Weighing Systems dealer for replacement manuals.
WARNING Failure to heed could result in serious injury or death. Do not allow minors (children) or inexperienced persons to operate this unit. Do not stand near a load being lifted as it is a potential falling hazard. Keep a safe distance. Do not use for purposes other then weight taking or dynamic load monitoring. Do not use any load bearing component that is worn beyond five percent of the original dimension. Do not use any associated lifting product if any of the load bearing components are cracked, deformed or show signs of fatigue. Do not exceed the rated load limit of the associated scale/dynamometer unit, rigging element or the lifting structure. Do not allow multi-point contact with the hook, shackle or lifting eye of the associated scale/Dynamometer unit. Do not allow high torque on the scale/dynamometer unless it is specifically designed for high torque. Do not make alterations or modifications to the unit or associated load bearing devices; any alterations void the warranty. Do not remove or obscure warning labels. There are no user serviceable parts within the MSI-8004HD. Any repairs must be performed by qualified service personnel only.

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Introduction

1.4 Front Panel Description

The MSI-8004HD front panel keys and annunciators are described in Table Table 1-1. and Table 1-2 on page 10.

SET POINTS

1

2

3

4

5

6

7

8

SCALE CHANNEL

1

2

3

4

ON DISPLAY FAULT

POWER

0 BT RF TTL NET kg lb

TEST

ZERO

F1

F2

TARE

UNITS

CHAN

F3
PRINT

MSI-8004HD
Class III/IIIL nmax =10000
Figure 1-1. Front Panel

1.4.1 Keypad Functions The functions of the push buttons vary based on the current MSI-8004HD mode.

Key

Weigh Mode

Setup Menu Navigation

Numeric Entry

Power Key Turns the MSI-8400HD On and Off
POWER

Exits setup without saving changes; Enters decimal point to the left of displays momentarily and unit enters Weigh mode the blinking digit

Zero Key Zeros out residual weight on the scale Saves and drops back one menu level; At the root Steps back one digit to change or menu level the Zero key stores the changes and correct the digit to the left
ZERO
returns to Weigh mode displays briefly

Tare Key Removes the weight of containers, trucks

TARE

or carriers and places the scale in the Net

Weigh mode

Unit Key Programmable to user selectable

Functions as the Enter/Select key

F1

functions (Section 4.3 on page 33); This

UNITS

key is defaulted to the Unit function

Confirms blinking digit and move to the digit to the right

Chan Key Programmable to user selectable

Functions as the Scroll key

F2

functions (Section 4.3 on page 33); This

CHAN

key is defaulted to the Chan function

Cycles blinking digit through numbers 0-9

Print Key Prompts print command
F3
PRINT

TEST

Press

F2
CHAN

F3
PRINT

simultaneously to initiate a test of the unit

Table 1-1. Key Functions Example of numeric entry: Enter 2500 kg on a 5000 kg capacity scale.

· Press F2 two times for the leftmost blinking digit, press F1 to save that digit selection.

CHAN

UNITS

· Press F2 five times for the next blinking digit, press F1 to save that digit selection.

CHAN

UNITS

· Press F1 to save that digit selection. UNITS

· Press F1 to save the next digit selection. displays. UNITS

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MSI-8004HD RF Remote Display

1.4.2 Annunciator Functions

1

2

SET POINTS

1

2

3

4

5

6

7

8

SCALE CHANNEL

1

2

3

4

ON DISPLAY FAULT

3

POWER

10 9 8 7 6 5 4

0 BT RF TTL NET kg lb

TEST

ZERO

F1

F2

TARE

UNITS

CHAN

F3
PRINT

MSI-8004HD
Class III/IIIL nmax =10000
Figure 1-2. Front Panel

Item No. Key

Description

1 Set Points User programmable setpoints for overload warnings; they are green when set and flash red when tripped

2 Scale Channel Blue LED indicates the channel on display; If red, a fault is detected

3 Display Digits Includes six 1.5” (38 mm) sunlight visible LED’s; Color – Red/Green/Orange

4 kg

Indicates load display is in kilograms

lb

Indicates load display is in pounds

5 Net

RF linked device is in Net load mode; A tare weight is subtracted from the gross load

6 Total

RF linked device is displaying the total accumulated weight; A temporary display lasting less than 5 seconds

7 RF

Indicates an active radio communication link with a scale or indicator

8 Low Battery Illuminates when approximately 10% of battery life remains, flashes when automatic shutdown is eminent

9 Center of Zero Indicates that the scale/Dyna-Link is within 1/4 d of zero

10 Standstill

Load has settled within the motion window (usually ± 1d); If off, the scale will not zero, tare or totalize

Table 1-2. Annunciator Functions

10

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Installation

2.0 Installation
This section provides an overview of the MSI-8004HD installation instructions.
2.1 Unpacking
Remove the MSI-8004HD from the packaging and inspect for visible damage. If damaged occurred during shipping, notify Rice Lake Weighing Systems and the shipper immediately. Retain original packaging when possible, in the event that it needs to be returned, it must be properly packed with sufficient packing materials.
2.2 Getting Started
The MSI-8004HD is often shipped pre-configured with a scale. If purchased separately, or to be used with a different system, the RF transceivers will have to be paired. Follow the RF Setup Procedure in Section 6.3 on page 54. The system automatically connects with the scale once the RF setup is complete. A site survey is recommended to identify the RF Link’s operating range and usability. Position the scale at an average operational height, and try the link at various positions and distances. The range may vary by the rotation of the scale/Dyna-Link, as well as the site and installation variables.
2.3 Mounting the MSI-8004HD
The provided tilt stand can be used to mount the MSI-8004HD to a wall or counter top. It can also be mounted directly to a wall or panel using bolts in the mounting holes of the unit.
8.132 in

Mounting Holes Tilt Stand

4.085 in

Mounting Holes

7.474 in Figure 2-1. Mounting Holes

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MSI-8004HD RF Remote Display Mounting Holes

8.132 in

4.085 in

7.474 in Figure 2-2. Mounting Hole Locations with Dimensions
2.4 Opening the Enclosure
The indicator enclosure must be opened to connect the load cell/sensor cables and other interface connections. WARNING: Before opening the unit, ensure the power is disconnected.

Figure 2-3. Open Enclosure
1. Place the indicator face down on an anti-static work mat. 2. Remove the screws securing the backplate to the enclosure. Retain for re-installation. 3. Remove the backplate to access the interior and set it aside.

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2.5 Wiring/Connections
See Section 6.9 on page 60 for wiring connections of the serial cable and printer. WARNING: Before opening the unit, ensure the power is disconnected.

CAL

SW7

Installation

GLUE SPOT
-V B1
+V

J7

• 8400HD

ScaleCore
ASSY PN/Rev
RICE LAKE

1 RF2

RF1 P5
SW10

Analog Option

Q5

J6

TVS2

J5

P6
GND TXD2 RXD2

NC

CM

NO

NC

CM

NO

Figure 2-4. Connectors

2.5.1 Power Supply Both AC and DC power supply are available for the MSI- 8004HD.

WARNING: Before opening the unit, ensure the power is disconnected.

Power Supply

White Wire (ACN) -V +V
Connection

Black Wire (ACL) Connection

Black Wire Connection

Ground Wire (Green) Connection

MH13 INSERT SIDE UP
PS1 15W AC SUPPLY
TB1
-V +V
Red Wire Connection

AC Version

Power Cable Connector

Figure 2-5. Power Supply

DC Version

1. Remove backplate (Section 2.4 on page 12). 2. Loosen screws in the power wire connector to pull the wires from the connector. 3. Remove the screw securing the ground wire (AC Only). 4. Loosen the cable connector and pull the power cable from the enclosure. 5. Push new cable through the cable connector and reconnect wiring as shown in Figure 2-3. 6. Ensure all connections are tight and reinstall the back plate.

© Rice Lake Weighing Systems All Rights Reserved

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MSI-8004HD RF Remote Display

2.6 Radio Module Replacement
The MSI-8004HD can have two radio modules installed at a time. RF1 is programmed to be used with the Rugged Remote. RF2 can be 802.15.4, Wi-Fi, or FHSS. If ordered with the purchase of a system, radio modules will be installed and paired to the scale included in the order. Contact Rice Lake Weighing Systems or a local dealer to order separately or for more information.
1. Remove backplate (Section 2.4 on page 12).

CAL

SW7

RF2

RF1

GLUE SPOT
-V B1
+V

J7

• 8400HD

1
ScaleCore
ASSY PN/Rev
RICE LAKE

Radio Modules P5 SW10

Analog Option

Q5

J6

TVS2

J5

MH13 INSERT SIDE UP
PS1 15W AC SUPPLY
TB1

P6
GND TXD2 RXD2

NC

CM

NO

NC

CM

NO

Figure 2-6. radio module
2. Disconnect the antenna wire from the radio module. 3. Pull card up to remove from the CPU Board. 4. Align new card with the connection. Ensure it is in line with the correct holes. 5. Press card into place and reconnect the antenna wire.
NOTE: The matching card must be installed in the attached scale. See the scale manual for instructions.

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2.7 ScaleCore Card Replacement
1. Remove backplate (Section 2.4 on page 12).
CAL SW7

Installation

GLUE SPOT
-V B1
+V

J7

• 8400HD

ScaleCore Card
ASSY PN/Rev
RICE LAKE

1 RF2

RF1 P5
SW10

Analog Option

Q5

J6

TVS2

J5

MH13 INSERT SIDE UP
PS1 15W AC SUPPLY
TB1

P6
GND TXD2 RXD2

NC

CM

NO

NC

CM

NO

Figure 2-7. ScaleCore Card
2. Pull the ScaleCore card up to remove it. 3. Align the new card to the CPU board and standoffs. 4. Press firmly to secure the card in place.
2.8 Antenna Replacement
There are many antenna options available with the MSI-8004HD (Section 6.11 on page 64). This section contains instructions to replace the standard antenna. For other options, contact Rice Lake Weighing Systems or a local dealer.

O-Ring

Antenna

Cable Connector

Antenna Cable

Figure 2-8. Replace Antenna
1. Remove backplate only if replacing the internal antenna cable (Section 2.4 on page 12). 2. Unscrew the antenna from the cable connector. 3. If replacing antenna cable, remove the connector and o-ring from the enclosure and disconnect from the radio module. 4. Install a new antenna or antenna cable, reverse the above steps.

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MSI-8004HD RF Remote Display
2.9 Tilt Stand
Assembled View

Set Screw
Inside Washer Tilt Stand aligned to indicator

Knob and Washer
Figure 2-9. Install Tilt Stand
1. Place Loctite® on the end of the set screws and screw them into the hole on each side of the indicator. 2. Place a washer over each set screw. 3. Align the stand with the set screws on the indicator. 4. Place the remaining washers on the set screws on each side of the indicator. 5. Screw knobs onto set screws loosely. 6. Adjust tilt of indicator to desired position and tighten knobs.

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Installation
2.10 Battery Option
The battery powered MSI-8004HD may be powered by a 5 VDC Li-ion rechargeable battery built into the included Tilt Stand Kit.
This battery operates for up to 80 hours (depending on LED brightness setting) before requiring recharging. Charging time for a completely discharged battery is up to eight hours. A spare battery pack is recommended to keep the MSI- 8004HD in continuous operation.
IMPORTANT: Suggested ambient temperature for the battery while in use is 32°F­104°F (0°C­40°C)Suggested storage temperature for the battery is -4°F­122°F (-20°C­80°C). Stored batteries should be recharged every three months.
2.10.1 Battery Life The battery life of the MSI-8004HD depends on a number of factors:
· Brightness of the LED display and number of segments lit · Amount of RF activity · Age of the battery · Condition of the SLA battery In order to conserve battery life, the MSI-8004HD includes the following features. · Automatic Off Mode ­ Senses no activity after a set amount of minutes and turns the scale off · Sleep Mode ­ Dims the display after a set amount of minutes of no scale activity The MSI-8004HD automatically turns off when the battery is discharged and requires recharging. Li-ion batteries benefit from frequent recharging and can be recharged when there is still available life. Due to the maintenance discharge imposed on the battery by the MSI-8004HD electronics, do not store with the battery in the unit. Remove the battery if it will not be used for more than two weeks.
NOTE: Use the following note for battery charging, storage and disposal: · For continuous remote display use, a fully charged spare battery is recommended · Replace the drained battery as close as possible to the low battery warning · Batteries that have not been deep discharged should withstand 500 to 1500 charging cycles · Low battery warning annunciator indicates two to four hours of use prior to remote display powering off · For long term storage, remove the battery to prevent deep discharge · Recycle battery at an authorized recycling center when the average life drops to 20 hours or less

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17

MSI-8004HD RF Remote Display
2.10.2 Install Battery Option
Figure 2-10. Tilt Stand with Battery Option 1. Power off the remote display. 2. Remove remote display from the tilt stand by removing the knobs, washers and screws. 3. Install the remote display on the battery option tilt stand (Section 2.9 on page 16). 4. Remove the USB cable to the battery, if needed. 5. Remove the back plate of the remote display (Section 2.4 on page 12).
Black Wire Connection
Red Wire Connection Figure 2-11. USB Cable to CPU Board
6. Connect the USB cable from the battery to the CPU board. 7. Replace the back plate. 8. Plug the USB cable to the battery. 9. Power on the remote display.

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2.10.3 Replace Battery 1. Power off the remote display.

Installation

USB Cable Figure 2-12. Disconnect USB Cable
2. Remove the cable from the USB plug in the battery. 3. Remove remote display from the tilt stand by removing the knobs, washers and screws.
Battery Hold Down
Battery Hold Down Tabs
Figure 2-13. Remove Battery Hold Down 4. Press on the battery hold down tabs and push it up to release it from the tilt stand. 5. Remove the battery. 6. Place a charged battery on the tilt stand, ensuring the end with connections is facing the correct direction. 7. Put the tabs from the battery hold down into the slots on one side of the tilt stand and rotate it down over the battery. 8. Press the tabs it and insert into holes in the tilt stand. 9. Reinstall the remote display (Section 2.9 on page 16). 10. Connect the USB cable to the battery. 11. Power on the remote display.

© Rice Lake Weighing Systems All Rights Reserved

19

MSI-8004HD RF Remote Display
2.11 Parts Illustrations
Refer to the following illustrations and list for replacement parts. 2.11.1 MSI-8004HD Generation 1 Remote Display Parts
22 28 17 16

24 21 13

6

78

15 14 5 18 19 10 12 20
NOTE: Generation 1 Identifiers · 5 Cord grips · Blue PCA Board · Blue Front Overlay Text

1 3

3 5

2

25

2 23

2

26

4

26

4

26

27

9

Figure 2-14. MSI-8004HD Generation 1 Remote Display Parts Illustration

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Installation

Item No. Part No.

Description

Qty.

1

176517 Enclosure Machined 8004HD

1

2

177368 Conn, Feed Thru, Liquid, Dome, PG13, GY

2

3

177365 PG13 Insert For Cable Gland, 2 Hole, 5 mm

2

4

177366 O-Ring, PG13, Buna-N, 8004HD

3

5

177364 Conn Feed Thru, Liquid Tight, Dome, PG13, Blk

1

6

142554 Pin Round Acetal 0.312 Ø x 3/4”

3

7

177363 O-Ring, PG9, Buna-N, 8004HD

2

8

See Note* Power Cord

1

9

143283 Antenna 2.4 GHz

1

10

143272 Washer Seal SS #6

1

11

143271 Screw Mach Hex HD DR HD 6-32 x 1/4” SS

3

12

158438 Plug 0.750 Ø with Adhesive

2

13

See Note* PCA 8004HD Indicator

1

14

177362 Key Cap, SMS Switches

6

15

144537 Screw LKG PCH PH 6-32 x 1/4” SS (AC Only)

1

16

142233 Screw LKG MACH PNH 4-30 x 3/16” SS

5

17

See Note* PCA Scalecore3 4 Channel

1

18

144929 Spacer Miniature Dual

2

19

153110 O-Ring 7-1/4 x 0.103

1

20

152034 Cover Fixed Mount

1

21

146538 Washer Split Lock SS #6

8

22

146022 Bolt HH 6-32 X 1/4” CAP SS

6

23

148637 Serial Number Tag

1

24

144773 Radio Module XBEE-PRO

1

25

177579 LED Filter Med Grey 8004HD

1

26

178180 Overlay, MSI-8004HD, Std

1

27

159855 Overlay FCC

1

28

141593 Conn Feed Thru Liquid Tight Dome PG9 with Nut

1

29

141991 Pin Round Acetal 0.25 Ø

1

30

152051 Cable Assembly RF COAX

1

31

153793 O-Ring 1/2 ID x 0.070

1

32

142039 Silicone Oil 1000 CS

AR

33

146543 Screw PH 4-40 X 1/4” NYLON

1

• Part number varies per configuration

Table 2-1. MSI-8004HD Generation 1 Remote Display Parts List

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21

MSI-8004HD RF Remote Display
2.11.2 MSI-8004HD Generation 2 Remote Display Parts

22

21

20

11

11

11
10
12 1 15 2

NOTE: Generation 2 Identifiers

25

· 6 Cord grips

· Red PCA Board

· Red Front Overlay Text

Figure 2-15. MSI-8004HD Generation 2 Remote Display Parts Illustration

22

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Installation

Item No. Part No.

Description

Qty.

1

220573 Enclosure Machine 8004HD Gen2

1

2

139449 Cable Assy, Comm Serial Data RS-232

1

3

143352 Conn Closure Cap IP68 Male

1

7

177363 O-Ring, PG9, Buna-N

6

8

See Note* Power Cord

1

9

143283 Antenna 2.4 GHz Articulated w/TNC Connector

1

10

143272 Washer Seal #6 Steel Zinc Pltd

1

11

143271 Screw Mach Hex HD DR HD SS 6-32 1/4 with 0.045 hole ID

3

12

158438 Plug Dia .750 w/ Adhesive .10 Thick

1

13

See Note* PCA 8004HD Indicator

1

14

177362 Key Cap, SMS Switches .423 Switch Height, Blue

6

15

144537 Screw Lkg PCH PH 6-32 x 1/4 Phil SS

1

16

142233 Screw, Machine, 4-40x x 3/16, Pan head, Phillips Drive, Nylon Patch, SST

5

17

See Note* PCA Scalecore3

1

18

144929 Spacer Miniatur Dual Locking 6 mm Long

2

19

153110 O-Ring 7-1/4 x .103 Nitirile 70 As568-168

1

20

152034 Cover Fixed Mount

1

21

146538 Washer Split Lock SS #6

8

22

146022 Bolt HH 6-32 x 1/4 Cap SS Trimmed

6

23

148637 Serial Number Tag, TTL 2.75 x 1.00 custom logos and text box, imprintable

1

24

144773 Radio Module XBEE-Pro 802.15.4 U.FL Connect

1

25

177579 LED Filter Md Grey

1

26

221264 Overlay, MSI-8004HD, Gen2

1

27

159855 Overlay TranSend FCC

1

28

141593 Conn Feed Thru Liquid Tight Dome PG9 .16-.31 Cable Dia w/Nut – Assembled

5

29

141991 Pin Round Acetal .25 Dia .75 LG

5

30

152051 Cable Assy, RF Coax TNC Bulkhead to XBEE 3.50 Long

1

31

153793 O-Ring 1/2 ID x .070 Nitrile 70 Ass68-014

1

32

142039 Silicone Oil 1000 CS Viscosity

33

146543 Screw PH 4-40 x 1/4 Nylon Slot

1

36

155173 Option Kit Tilt Stand

1

• Part number varies per configuration

Table 2-2. MSI-8004HD Generation 2 Remote Display Parts List

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23

MSI-8004HD RF Remote Display
2.11.3 Tilt Stand
2

4 23 5

3

24

5

1

6

6 Figure 2-16. Tilt Stand

Item No. Part No.

Description

Qty.

1

155172 Tilt Stand

1

2

146200 Washer Flat 5/8 Plated

4

3

155192 Screw Set Allen DR CP SS 5/16-18 x 7/8 LG 2

4

143879 Knob Fluted 5/16-18 Internal Thread

2

5

142031 Adhesive Loctite® 271-21 Red 0.34 oz

2

6

143224 Rubber Feet

4

Table 2-3. Tilt Stand Parts List

24

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2.11.4 Battery Option
5 2 34 2 87

2

3

2

5

Installation

9

10 6
1
6 Figure 2-17. Battery Option Parts Illustration

Item No. Part No.

Description

Qty.

1

155172 Tilt Stand

1

2

146200 Washer Flat 5/8 Plated

4

3

155192 Screw Set Allen DR CP SS 5/16-18 x 7/8 LG 2

4

142031 Adhesive Loctite® 271-21 Red 0.34 oz

AR

5

143879 Knob Fluted 5/16-18 Internal Thread

2

6

143224 Rubber Feet

4

7

183070 Battery Hold Down 8004

1

8

148599 Pad Battery Side

4

9

184043 Battery, 5 V Li-ion, USB

1

10

183494 Cable Assembly USB Power

1

Table 2-4. Battery Option Parts List

© Rice Lake Weighing Systems All Rights Reserved

25

MSI-8004HD RF Remote Display

Operation

This section provides an overview of the MSI-8004HD operation instructions. NOTE: Ensure the recommended battery or power supply is secured prior to device operation (Section 2.0 on page 11).

3.1 Power
The power key turns the MSI-8004HD power on. While in Weigh mode, it also turns the power off.

Press

to turn on the power. The following sequence displays:

POWER

1. All LED segments light in orange at full brightness as a display test.

2. displays, followed by the software version number.

3. displays, followed by the legal-for-trade weighing standard.

4. displays, followed by the battery volts.

5. displays, followed by the date in “YY.MM.DD” format.

6. displays, followed by the time in 24 hour format.

7. displays, followed by the display counting from 00000 to 99999.

8. MSI-8004HD enters Weigh mode.

While in Weigh mode, press

to turn off the power.

POWER

IMPORTANT: The scale has a maintenance battery drain. Always remove the battery if the scale will be off for an extended period of time. Leaving a discharged battery in the scale can result in a deep discharged battery which will shorten its service life.

3.2 Zero

Press

to take out small deviations in zero when the scale is unloaded. For zeroing (taring) package or pallet weights,

ZERO

see Section 3.3. The zero key can be used in GROSS or NET mode.

NOTE: The backup memory in the unit stores the zero reading and retains it even if the power fails.

Zeroing while in NET mode will zero the GROSS weight causing the display to show a negative tare value.

The scale must be stable within the stable window.

The unit will only zero if

is on and there has been no activity for two seconds.

The scale will accept a zero setting over the full range of the scale (NTEP and other Legal for Trade models may have a limited zero range).

Zero settings above 4% of full scale will subtract from the overall capacity of the unit.

Example: If 100 lb on a 1,000 lb scale is zeroed, the overall capacity of the scale will reduce to 900 lb, plus the allowed over-range amount.

3.3 Tare
Tare is used to zero out a known weight, such as a packing container or pallet, and display a NET weight. The TARE function is defined as a Tare-In or Tare-Out operation.
To tare the scale:
1. Hang the empty container from the scale.

2. Press TARE to enter a tare value. The MSI-8004HD stores the current weight as a tare value and subtracts the value of the container from the GROSS weight. displays and the weight mode changes to NET.
3. Add the product to the packing container. The NET weight is displayed.

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Operation

3.3.1 View Tare To view the GROSS weight without clearing the tare value:

1. Program F1 to the NET/GROSS function (Section 4.3 on page 33). UNITS

2. Press F1 to toggle between net and GROSS values. This will only work if a tare value has been established. UNITS
NOTE: The backup memory in the MSI-8004HD stores the Tare reading and can restore it even if power fails. Only positive GROSS weight readings can be tared. The STABLE annunciator must be on, indicating weight reading is stable. Setting or changing the tare has no effect on the GROSS zero setting. Taring will reduce the apparent over range of the scale. The RF Remote Control has NET/GROSS permanently available.
Example: Taring a 100 lb container on a 1,000 lb scale, the scale will overload at a NET weight of 900 lb (1,000100) plus any additional allowed overload (usually 4% or 9d).

3.3.2 Clear Tare

To clear a saved tare value, press TARE . The GROSS weight displays.

NOTE: Only positive gross weight readings can be tared.

The

must be off indicating weight reading is stable.

Setting or changing the tare has no effect on the gross zero setting. Taring will reduce the apparent over-range of the scale.

The scale stores the tare value in non-volatile memory and is restored when power is cycled.
Example: Taring a 100 lb container on a 1000 lb scale, the scale will overload at a net weight of 900 lb (1000-100) plus any additional allowed overload (usually ~4% or 9d).

3.4 Print

F3
PRINT

is preprogrammed to Print.

· Press F3 to Print. PRINT
NOTE: The print option must be installed and the print function must be set up in order for the print button to work. See Section 6.2 on page 51 for print setup information.

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MSI-8004HD RF Remote Display

3.5 Function Keys

There are two programmable function keys on the MSI-8004HD, F1 and F2 . They can be programmed in the setup

UNITS

CHAN

menu (Section 4.3 on page 33) to one of the following functions. Some functions require additional programming in the setup

menu to work correctly.

3.5.1 Test

TEST
F2
CHAN

F3
PRINT

can be pressed simultaneously to run a test of the MSI-8004HD only.

1. When the F1 or F2 key is programmed to test (Section 4.3 on page 33), pressing the key prompts startup

UNITS

CHAN

test sequence.

1. All LED segments light in orange at full brightness as a display test.

2. displays, followed by the software version number.

3. displays, followed by the legal-for-trade weighing standard.

4. displays, followed by the battery volts.

5. displays, followed by the date in “YY.MM.DD” format.

6. displays, followed by the time in 24 hour format.

7. displays, followed by the display counting from 00000 to 99999.

8. MSI-8004HD enters Weigh mode.

NOTE: Other internal tests are performed and if any test fails, an error code displays. See Section 8.0 on page 68 for information on the troubleshooting guide.

Single Step Test Mode
To stop the automatic scroll of the test procedure, begin the automatic scroll test and press Fx-Test again within two seconds to enable a single step test mode.

1. Press F2 to scroll through the available test functions. CHAN

2. Press TARE to start or display the individual tests.

3. Press

to exit individual tests.

ZERO

4. Press

to exit from the test function.

ZERO

3.5.2 Total

When the F1 or F2 key is programmed to (Section 4.3 on page 33), pressing the key prompts the scale to

UNITS

CHAN

perform the total function that has been be set in the setup menu. That can be, , , , , or

For more information on these parameters and setup see Section 4.11 on page 39. If nothing has been set, nothing

will happen when the F1 or F2 key is pressed.

UNITS

CHAN

· Press Fx-Total to perform the total function.

NOTE: This feature should not be confused with the ttl.rd (Total Remote Devices) function, which will add weight from two or more load sensors.

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Operation

3.5.3 View Total

When the F1 or F2 key is programmed to (Section 4.3 on page 33), pressing the key prompts the scale to

UNITS

CHAN

display total weight followed by the number of samples that have been saved.

1. Press Fx-V-ttl to display the total weight.

2. With the Total weight displayed, press

to clear.

ZERO

3.5.4 Net/Gross

When the F1 or F2 key is programmed to (Section 4.3 on page 33), pressing the key prompts the scale to

UNITS

CHAN

switch the display between NET and GROSS modes. This will only work if a tare value has been established.

· Press Fx-NetGross to toggle between gross and net (gross minus tare).

NET weight is defined as GROSS weight minus a tare weight.

The operator can switch back to GROSS from NET without clearing the tare value. Only clearing or setting a new tare will change the tare value held before switching into GROSS mode.

3.5.5 Peak Hold

When the F1 or F2 key is programmed to – (Section 4.3 on page 33), pressing the key clears and re-enbles the

UNITS

CHAN

scale to only update the display when a higher weight reading is established. The peak hold function uses a high-speed mode

of the A/D converter allowing it to capture transient weights at a far higher rate than typical scales.

Peak hold is cleared and re-enabled with the F1 or F2 , that has been set to -.

UNITS

CHAN

3.5.6 Units

F1 is preprogrammed to Units. Pressing the key changes the displayed units. To use as units, do not program to a
UNITS
different parameter.

· Press F1 to toggle display between available units. UNITS

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MSI-8004HD RF Remote Display

3.5.7 High Resolution Test Mode

When the F1 or F2 key is programmed to (Section 4.3 on page 33), and Standard is set to a legal-for-trade

UNITS

CHAN

standard (HB-44 or R-76) (Section 5.5.1 on page 46),, pressing the key prompts the scale to toggle between normal Weigh

mode and High Resolution Test mode. High Resolution Test mode displays weight at x10 resolution. While in High Resolution

Test mode, all of the annunciators flash to indicate that the weight display is not set to the approved legal-for-trade resolution.

· Press Fx-HiRes to toggle between normal and x10 resolution display

In some cases, the displayed weight in high resolution test mode will require seven digits to fully display. In these cases, only the six least significant digits will be displayed. The full weight can be displayed in normal resolution by pressing the function button.

Ex: 10000.02 kg displays as 0000.02 kg.

NOTE: High resolution test mode is for scale service and diagnostic use only.

Increasing the scale display resolution beyond the calibrated value does not increase scale accuracy.

3.5.8 Channel Display

When the F1 or F2 key is programmed to (Section 4.3 on page 33), pressing the key prompts the scale to

UNITS

CHAN

toggle between connected channels in order.

3.5.9 Total Remote Devices

When the F1 or F2 key is programmed to (Section 4.3 on page 33), pressing the key prompts the display the

UNITS

CHAN

summed weight of RF connected sensors.

Sensor summing must be enabled in the communications setup menu. If the Pairs or Both modes are enabled in the communications setup menu, then pressing Fx- ttl.rd prompts the display scroll through the available combinations.

NOTE: Program F1 to ttl.rd (Total Remote Devices) and F2 to SCAN (if needed) to allow quick switching between individual channel displays (with SCAN) or the summed weight (with ttL.rd).

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Setup

Setup

This section provides an overview of the MSI-8004HD setup instructions.
4.1 Setup Navigation
The front panel keys function as shown below, when navigating through the menus during setup.

· Press F1 to enter or select a parameter. UNITS

· Press F2 to scroll through the parameters. CHAN

· To enter a decimal point, press

while the digit is blinking.

POWER

· Press

to save and go back one level or to weigh mode; displays briefly.

ZERO

· To change an entered value, press

to step back one digit.

ZERO

· Press F2 to change the digit. CHAN

· Press

to exit without saving changes.

POWER

TEST

·

Press

F2
CHAN

F3
PRINT

simultaneously to initiate a test of the unit.

4.2 Setup Menu

To enter the setup menu on the MSI 8004HD RF Remote display receiver, press F2 and

keys at the same time.

CHAN

POWER

The MSI-8004HD RF Remote Display is capable of performing setup function remotely on the RF transmitter that it is receiving

information from. To enter the setup menu of the connected scale or weight indicator, press F3 and

keys at the

PRINT

POWER

same time

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MSI-8004HD RF Remote Display

NOTE: Not all parameters are available when the regulatory setting is HB-44 or R76 (Section 5.5.1 on page 46).

Parameters

Choices

Description Function key 1 ­ Configurable to listed parameters (Section 4.3 on page 33); Default OFF Function key 2 ­ Configurable to listed parameters (Section 4.3 on page 33); Default OFF No function is assigned; The F-Key is disabled Test ­ Runs an LCD test (Section 3.5.1 on page 28) Total ­ Accumulates multiple weighments (Section 3.5.2 on page 28) View total ­ Activates the total weight display followed by the number of samples (Section 3.5.3 on page 29) Net/Gross ­ Toggles between Net and Gross modes (Section 3.5.4 on page 29) RF Remote Learn ­ Used for programming the RF remote display Peak Hold ­ Automatically updates the display when a higher peak weight reading is established (Section 3.5.5 on page 29) 2 Units ­ Switches the force units between lb and kg (Section 3.5.6 on page 29) Hi Res ­ The unit is more sensitive to motion and movement resulting in a less stable display (Section 3.5.7 on page 30) Print ­ Outputs a configured text string to the RS-232 port on the base of the Dyna-Link (Section 3.4 on page 27) Tare ­ Can be programmed to a F-key if desired; The MSI-8004HD has a dedicated tare key so it is not necessary Scan ­ Displays connected scan channels in order (Section 3.5.8 on page 30) Total Remote Devices ­ Displays the summed weight of RF connected sensors (Section 3.5.9 on page 30) Auto Off ­ Prolongs the battery life of the scale by turning power off after the set time (in minutes) that the scale is not in use (Section 4.4 on page 34)

Sleep ­ Time (in minutes) before unit enters the sleep mode See Section 4.5 on page 34
Display Intensity ­ Used to set the display brightness See Section 4.6 on page 35

LED ­ Set the display color to green, red or orange (Section 4.7 on page 35) NOTE: When is selected, color changes based on passing setpoints 1 and 2; display color changes to orange when setpoint 2 trips; display color changes to red when setpoint 1 trips
Setpoints ­ Enable and disable setpoints (Section 4.8 on page 36); Setpoint values are set on the indicator Greater Than ­ Setpoint triggers when the tension exceeds the value Less Than ­ Setpoint triggers when the tension is less than the value Off – Setpoint parameter is disabled Relay Output ­ Dependant on the application being used Latch ­ If power is lost, the relay retains it’s settings Coil ­ Needs power to remain position

Table 4-1. Setup Menu Parameter Descriptions

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Setup

Parameters

Choices

Description Total Accumulation – Sets the choice for weight accumulation for a single scale See Section 4.11 on page 39; When set to off, it is disabled Total On – Is a manual choice for accumulation Auto Total – Choices for setting automatic accumulations
Weight Filter ­ Allows the scale to adjust to situations where there may be movement See Section 4.10.1 on page 38

Table 4-1. Setup Menu Parameter Descriptions (Continued)

4.3 Function Keys
Function key setup is independent of the connected Scale/Dyna-Link function keys.

·

F1 , F2 , F3 and

are preprogrammed to the parameters noted on the key

UNITS

CHAN

PRINT

TARE

· Function key setup is independent of the connected scale.

· F1 and F2 can be programmed to other parameters if desired; If set to OFF there is no action when pressed;

UNITS

CHAN

Keys can be reprogrammed to default selections

· If a programmed function key does not work, the connected Scale/Dyna-Link may not be set up to support the key

Example: If the Function key is set for TOTAL, then TOTAL mode setup in the Setup Menu must also be set up for the target scale.

To set the function key use the following steps:

1. Press

and F2 at the same time, displays.

POWER

CHAN

2. Press F2 to scroll to the function key to be programmed. CHAN

3. Press F1 . The currently saved parameter displays. UNITS

4. Press F2 to scroll through the settings. CHAN

5. Press F1 to select the desired setting. UNITS

6. Press

to save and exit.

ZERO

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MSI-8004HD RF Remote Display

4.4 Auto-Off
The Auto-Off feature prolongs the battery life by automatically powering off the unit if no buttons are pressed and there is no change in the load exceeding 10 d for the time period, in minutes, set by the user. When a button is pressed or the detected load is in motion exceeding 10 d, the time limit is reset.

When disabled, the unit only turns off by pressing

, or if the battery dies.

POWER

To set the Auto-Off function:

1. Press and hold F2 and

. displays.

CHAN

POWER

2. Press F2 to scroll to . CHAN

3. Press F1 . The current auto off time displays. UNITS

4. Press F2 to scroll through the available times. CHAN

5. Press F1 when the desired time is displayed. displays. UNITS

6. Press

to exit setup and store the settings.

ZERO

4.5 Sleep
The Sleep parameter reduces power consumption by automatically dimming the display during periods of inactivity. To wake the unit, either a button must be pressed (front panel or RF remote), the weight must change by the amount set for Auto-Off (d) or scale weight must change.
NOTE: Sleep must be set to less time than the Auto-Off timer.

1. Press and hold F2 and

. displays.

CHAN

POWER

2. Press F2 to scroll to the function. CHAN

3. Press F1 . The current time is displayed. UNITS

4. Press F2 to scroll through the available times. CHAN

5. Press F1 when the desired time is displayed. UNITS

6. Press

to exit setup and store the settings.

ZERO

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Setup

4.6 Display Brightness
The Display setup menu is used to set the display brightness. There are four fixed brightness settings and one automatic light-sensing brightness setting.
The Auto setting automatically detects the ambient light and adjusts the brightness of the display accordingly. Bright light causes the display to be at the brightest setting. The display brightness reduces as ambient light reduces.
There are four fixed brightness settings, LO-1, LO-2, HI-1 and HI-2. Lower brightness settings increase battery life.

1. Press and hold F2 and

. displays.

CHAN

POWER

2. Press F2 the to scroll to the . CHAN

3. Press F1 . The current setting is displayed. UNITS

4. Press F2 to scroll through the available settings. CHAN NOTE: The display brightness changes as each setting is displayed.

5. Press F1 when the desired setting is displayed. StPt1 displays. UNITS

6. Press

to exit setup and store the settings.

ZERO

4.7 Display Color
The MSI-8004HD display supports four color schemes. Three of the color schemes display a steady color. The fourth, , changes the color of the display when setpoints 1 and 2 are tripped (Section 4.8 on page 36). This is useful in warning of possible overload conditions..

Color

Description

Steady green
Steady red
Steady orange
Variable Color Display color changes based on setpoints 1 and 2; Green No setpoints have been tripped Orange Setpoint 2 tripped Red Setpoint 1 tripped

Table 4-2. Display Colors

NOTE: Screen turns red if remote device is in any error state (underload, overload, uncal)

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MSI-8004HD RF Remote Display
4.8 Setpoints
MSI-8004HD display setpoints can be configured from remote devices or local math channel. If setpoint source is configured from remote devices, then setpoint event will be logical or with other remote device’s setpoint event. The MSI-8004HD supports eight LEDs for triggered setpoints. Common uses of setpoints are for warnings or process control. The MSI-8004HD has an audible output option that is triggered by Setpoint 1. Contact Rice Lake Weighing Systems for other setpoint output options.

Setpoint

Description

Setpoint Mode

Setpoint is not activated

Indicates the setpoint will trigger when the weight exceeds a set value

Indicates the setpoint will trigger when the weight is less than a set value

Setpoint Weight Type
Responds to net or gross weight Responds to gross weight regardless of the display Responds to the totaled weight Responds to the total count (number of samples) Responds to the number of times the weight has exceeded 25% of capacity

Table 4-3. Available Setpoint Settings
When the display color is set to , the MSI-8004HD is set to change the color of the display when setpoints 1 and 2 are tripped. This is useful in warning of possible overload conditions. This feature is not available with the blue LED display or when the display color is set to orange or red.

Setpoint 1

Setpoint 2

Display Color

Not tripped Not tripped
Tripped

Not tripped Tripped X

Green Orange
Red

Table 4-4. Display Colors- Gr-rd mode Only

NOTE: In mode, whenever setpoint 1 is tripped, the display will turn red, regardless of the state of setpoint 2. To set the setpoint:

1. Press and hold F2 and

. displays.

CHAN

POWER

2. Press F2 to scroll to the desired setpoint ( – ). CHAN

3. Press F1 . The current setpoint mode is displayed. UNITS

4. Press F2 to scroll to the setpoint mode desired. CHAN

5. Press F1 . The current setpoint weight type is displayed. UNITS

6. Press F2 to scroll to the desired weight type. CHAN

7. Press F1 . The desired weight type continues to display. UNITS

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Setup

8. Press F1 . displays ( indicates setpoint source is from remote devices). UNITS

9. Press F2 to toggle between and ( indicates setpoint source is the local math channel). CHAN

10. With the desired setting displayed, press F1 . The current weight type value is displayed. UNITS

11. Press F2 to scroll the numbers and F1 to enter each digit.

CHAN

UNITS

12. When the correct value is displayed, press F1 . The next setup menu item is displays. UNITS

NOTE: To enter a decimal point, press

while digit is blinking. To correct a digit, press

to step back.

POWER

ZERO

13. Press

to exit setup and store the settings.

ZERO

4.9 Output
Relay output allows the selection of Latch or Coil relays.
· Latch relays retain position even if the power fails · Coil relays reset when power fails
IMPORTANT: In the event of a power failure, the Latch relay uses continuous battery power and will deplete the battery more quickly than the coil relay.

1. Press and hold F2 and

. displays.

CHAN

POWER

2. Press F2 to scroll to . CHAN

3. Press F1 . The current setting is displayed. UNITS

4. Press F2 to toggle between and . CHAN NOTE: The display brightness changes as each setting is displayed.

5. Press F1 when the desired setting is displayed. displays. UNITS

6. Press

to exit setup and store the settings.

ZERO

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MSI-8004HD RF Remote Display

4.10 Remote Scale Setup
The MSI-8004HD RF Remote Display can be used to operate compatible MSI scales. Some functions can also be set using the MSI-8004HD. The information in this section pertains to the setup of the scale being used with the remote.

Parameters Choices

Description

Weight Filter ­ Allows the scale to adjust to situations where there may be movement See Section

Total Accumulation ­ Setting for weight accumulation for a single scale

Total On ­ A manual setting for accummulation

Auto Total ­ Settings for automatic accumulations

Greater Than ­ Setpoint triggers when the tension exceeds the value (Section 4.8 on page 36)

Less Than ­ Setpoint triggers when the tension is less than the value (Section 4.8 on page 36)

Off ­ The setpoint parameter is disabled (Section 4.8 on page 36)

NOTE: On the remote display, setpoints can only be enabled and disabled on the display. Other parameters that must be set are controlled by the local indicator. If multiple indicators are connected to a remote display, the setpoint on the remote display will turn on when that setpoint has been triggered on any of the connected indicators or scales. Only the math channel setpoint can be independently set on the remote display.

Battery Life ­ Sets standard or extended battery life (Section 4.10.2 on page 38)

Table 4-5. Settings for the Scale using the Remote

4.10.1 Filter Setup Filter settings are used to stabilize the weight in an unstable condition. Increasing the filter will improve the stability but settling times will be longer.
Use the following steps to set up filtering.

1. Press F3 and

simultaneously.

PRINT

TARE

2. Press F2 to scroll to . CHAN

3. Press F1 . The current filter mode displays. UNITS

4. Press F2 to scroll through the settings. CHAN

5. With desired setting displayed, press F1 to select. displays. UNITS

6. Press

to save and exit to weighing mode.

ZERO

4.10.2 Battery Life ­ Optional
Select either Standard (StAnd) or Long (). In Long battery life mode, the system is placed into a sleep state for several seconds at a time if there is no change in tension. This disables the display in order to reduce power consumption and increase battery life. After several seconds, the MSI-8004HD will wake up to check for any changes in tension. If there is a change in tension, the unit stays awake. The unit also stays awake if it is in configuration mode. Although long battery life mode can significantly increase battery life, performance is better in standard battery life mode.

1. Press F2 and

simultaneously. displays.

CHAN

POWER

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Setup

2. Press F2 to scroll to . CHAN

3. Press F1 . The current battery life setting displays. UNITS

4. Press F2 to toggle between settings. CHAN

5. With desired setting displayed, press F1 to select. displays. UNITS

6. Press

to save and exit to weighing mode.

ZERO

4.11 Total Mode
For the accumulation of multiple weighments, the total function uses the displayed load, so gross and net readings can be added into the same total.
There are four modes of totalizing, a manual and three auto modes.
All modes require that the weight on the scale return below 0.5% (relative to full scale) of Gross Zero or Net Zero before the next weighment can be added. Applied weight must be 1% of full scale above Gross Zero or Net Zero before it can be totaled.
Manual Total Manual Total () adds a current weight to a previously accumulated value manually. To add weight to the total it must be greater than 1% of capacity and not yet totaled. This assures that a weight on the scale is only added to the total once.
The manual mode requires a function key to be programmed to (Section 4.3 on page 33) and pressed with the weight on the scale. The current weight will be added to the previously accumulated value. This assures that a weight on the scale is only added to the total once.
The Fx-TOTAL key under the mode functions in this manner:
· If weight is greater than 1% of capacity and has not been totaled ­ Pushing the Fx-TOTAL key will add the current weight to the TOTAL weight. The displayed weight blinks to indicate the weight was accepted. The TOTAL annunciator lights and the Total weight displays for five seconds and then the number of samples displays for two seconds.
· If current Weight has been totaled ­ Pushing the Fx-TOTAL key displays the Total weight for five seconds (View Total) without changing the Total value. The TOTAL annunciator will light during the TOTAL weight display. After five seconds of Total Weight display, the number of samples displays for two seconds.
· If weight is less than 1% of capacity ­ The Fx-TOTAL key functions as View Total only and functions as View Total until the 1% threshold is exceeded to allow the next addition to the total value.
NOTE: The F-Total functions as View Total only until the 1% threshold is exceeded, to allow the addition to the total value.

© Rice Lake Weighing Systems All Rights Reserved

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MSI-8004HD RF Remote Display

Auto Total Auto Total has three variations which are programmed in the Setup menu. Program an F-key to AUTO TOTAL, it then functions as Auto Total On / Auto Total Off (Section 4.3 on page 33).

Setpoint

Description
Auto Load ­ Ensures any settled load above the Rise Above threshold is automatically totaled; Scale must fall below the Drop Below threshold before the next total is allowed Auto Last ­ Takes the last settled weight to auto total; Total occurs once the scale goes below the threshold, this allows the load to be adjusted without a total occurring; Once the load is removed, the scale uses the last settled reading for total Auto High ­ Uses the highest settled reading; Useful for loads that can not be removed all at once

Table 4-6. Auto Load Selections

NOTE: Total mode will not function while the scale is in motion, make sure

is on. If the system fails to achieve stable

readings, increase the filter setting or increase the size of the scale division (d) in the Init Cal procedure.

NOTE: If 1K is illuminated, read the total as the displayed value multiplied by 1000.

Set Total Mode

1. Press F2 and

simultaneously. displays.

CHAN

POWER

2. Press F2 to scroll to . CHAN

3. Press F1 . The current total mode displays. UNITS

4. Press F2 to scroll through the settings. CHAN

5. Press F1 to select desired setting. displays. UNITS

6. Press

to exit setup and store the settings.

ZERO

Reset Total Load

To reset the total load to zero, press Fx-Total while the total load is being displayed and quickly press

.

ZERO

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Calibration

5.0 Calibration
The MSI-8004HD remote display can be used for calibrating MSI ScaleCore-based crane scales and dynamometers, including MSI-4260, MSI-3460, MSI-6360, MSI- 9600HT and MSI-7300. The connected scale is calibrated using standard weights. The weight used to calibrate, must be at least 15% of full capacity in order to achieve rated accuracy. For example, use at least a 750 kg test weight to calibrate a 5000 kg capacity scale. Although a single span point is usually adequate for rated accuracy, the MSI-8400HD supports Multi-Point calibration with up to four span points plus zero. There are three kinds of calibration:
· Standard Calibration ­ Used for maintenance and routine calibration. (Section 5.1 on page 42) · Initial Calibration ­ Used to set up both the capacity and resolution (d) of the scale. It differs from Standard Calibration
only in the initial steps. The initial calibration is performed after a calibration reset which completely erases the calibration and setup memory. (Section 5.2 on page 43) · C-Cal ­ Calculated Constant Calibration. Used when test weights are not available. To use C-Cal, a previously generated C-Cal number must be known. (Section 5.4 on page 45) If the unit has been sealed and standard is set to or , the setup menu is not available. To calibrate, the CAL button must be pressed.
IMPORTANT: If the remote ScaleCore device being calibrated is in a legal-for- trade weighing standard, HB-44 or R-76, the physical calibration switch on the device being calibrated must be pressed before calibrating using the MSI- 8004HD Remote Display.

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41

MSI-8004HD RF Remote Display

5.1 Standard Calibration
For maintenance and routine calibration use the following steps:

1. Press F2 to select the load cell to be calibrated. CHAN

2. Press

and F1 simultaneously. displays.

ZERO

UNITS

3. Press F1 . displays. UNITS
4. Remove all weight from the scale. 5. Press F1 . flashes.
UNITS

6. Press F1 . displays momentarily then displays. UNITS
7. Load the scale with a precision test weight; for best accuracy a test weight of 10% of capacity or more is recommended.
8. Press F1 . Capacity of the scale flashes. UNITS
9. To enter a test weight other than the capacity, press F2 . CHAN

10. Press F2 to scroll through numbers and F1 to save the selected number and move to next digit.

CHAN

UNITS

11. When the correct weight is displayed, press F1 to store the value. If Cal value is within limits, displays UNITS momentarily, then displays.
12. Press F1 to enter the second load. UNITS

13. Add load to scale and press F1 . UNITS

14. Press F1 . The current weight on the scale flashes. UNITS
15. Repeat Step 4­Step 11 for up to four loads.

16. When all loads are complete, press

to store the calibrations. displays.

ZERO

17. Press F1 to view the cal number. flashes momentarily followed by the value. Record the value, it UNITS is required when performing a calibration (Section 5.4 on page 45).

18. Press

. displays momentarily, then displays.

ZERO

19. Press

to exit calibration. displays momentarily, then the unit returns to weigh mode.

ZERO

Repeat this procedure to calibrate all scales that are connected to the MSI- 8004HD remote display.

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Calibration

5.2 Initial Calibration
Initial calibration is used to setup units, capacity and resolution (d) required for the load cell or after a calibration reset.
Set an F-key Press the programmed F-Key to scroll to the load cell to be calibrated.
IMPORTANT: If the remote ScaleCore device being calibrated is in a legal-for- trade weighing standard, HB-44 or R-76, the physical calibration switch on the device being calibrated must be pressed before calibrating using the MSI- 8004HD Remote Display.

1. Press F2 to select the load cell to be calibrated. CHAN

2. Press

and F2 simultaneously. displays.

ZERO

CHAN

3. Press F1 . displays. UNITS

4. Press F1 . The default units display. UNITS

5. Press F2 to scroll through the available units. CHAN

6. With desired unit displayed, press F1 to select. is displayed. UNITS
7. Press F1 . The default capacity is displayed. UNITS
8. To enter a different capacity, press F2 . CHAN

9. Press F2 to scroll through numbers and F1 to save the selected number and move to next digit.

CHAN

UNITS

10. When correct capacity is displayed, press F1 to store the value. displays. UNITS
11. Press F1 . The default display divisions are displayed. UNITS

12. Press F2 to scroll through the available display divisions. CHAN

13. With desired display division displayed, press F1 to select. displays. UNITS
14. Proceed with the routine calibration, starting with Step 3 on page 42.

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MSI-8004HD RF Remote Display
5.3 Guidelines for Capacity and Resolution
Capacity and resolution are set in the initial calibration of the MSI-8004HD.
5.3.1 Capacity Setting capacity is determined primarily by the capability of the load cell.
NOTE: Never set the capacity of the scale higher than the rating of the load cell.
It is acceptable to set lower capacities to better match the crane the MSI- 8400HD is used on. For example, if the hoist is rated for 9000 lb, use an MSI- 8400HD with 10,000 lb capacity and reset the capacity to 9000 lb so that the scale will indicate overload at 9000 lb instead of 10000 lb. De-rating as much as 50% of the capacity is usually acceptable, but the scale may be less stable if the `d’ is decreased.
Due to kg to lb conversions, the capacity of all MSI-8400HD systems is rated approximately 20% higher than the rated capacity in pounds. This is to allow the kg capacity to be exactly 1/2 the number of the pound capacity.
5.3.2 Resolution Due to Legal-for-Trade requirements and general scale design criteria, the weight must be stable for certain features to work:
· ZERO ­ Weight must be stable to be zeroed · TARE ­ Weight must be stable to be tared · TOTAL ­ Weight must be stable to be added to the total registers If the scale or DynaLink does not become stable under standard operation, it is recommended that the resolution be reduced and/or filtering increased. Some improvement in stability can be achieved by increasing the filtering (Section 4.10.1 on page 38). Resolution is reduced by increasing the “d” value during initial calibration (Section 5.2 on page 43). Rice Lake Weighing Systems recommends that the resolution is kept in the 1:2000 to 1:3000 range. Never program the resolution greater than needed.
The third way to increase stability is to increase the Motion Window. The MSI- 8400HD defaults to ±1d as a motion window. It can be changed at Rice Lake Weighing Systems to a higher value if desired. Often ±3d is chosen for bridge cranes as they tend to have a lot of bounce to them. This of course carries an accuracy penalty adding ±3 d to the total accuracy of the scale if the zero or tare operation happens to capture the weight in a valley or peak.
NOTE: Motion Window can only be changed by Rice Lake Weighing Systems.

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Calibration

5.4 C-Cal Calibration
When adequate test weights are not available, the scale can be calibrated using a cal number calibration which is referred to as . To use , a factory generated value must be known. When a calibration is preformed with test weights, a new is generated.
The number must be known prior to starting this procedure. reduces slightly the accuracy of the system and is intended for non-critical use only. For highest accuracy, calibrate with precision test weights.

1. Press

and F2 simultaneously for the initial . displays. When doing the initial calibration option,

ZERO

CHAN

units and capacity must be set (Section 5.2 on page 43).

Press

and F1 simultaneously for a routine . displays.

ZERO

UNITS

2. Press F2 to scroll to . CHAN

3. Press F1 . displays. UNITS
4. Remove all weight from the scale.

5. Press F1 . flashes and Pass will display momentarily. Then is displayed. UNITS

6. Press F1 . The last known value is displayed. UNITS

7. To accept the number displayed, press F1 and skip to Step 10. UNITS To enter a different value continue with next step.

8. Press F2 to scroll through numbers and F1 to save the selected number and move to next digit.

CHAN

UNITS

9. When the correct value is displayed, press F1 to store. Pass displays followed by . UNITS

10. Press

. displays momentarily, then displays.

ZERO

11. Press

to exit calibration. displays momentarily, then the unit returns to weigh mode.

ZERO

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45

MSI-8004HD RF Remote Display

5.5 Calibration Setup Menu

Press

and F2 simultaneously to enter the calibration menu.

ZERO

CHAN

The Calibration Setup menu contains three additional items beyond Calibration: · Standard menu · Gravity Compensation · Auto Zero Maintenance menu (Auto0).

5.5.1 Weighing Standard To change this setting, the CAL button must be pressed. It is important that all settings have been configured, including power savings, display color, brightness, and setpoints prior to setting the standard.
IMPORTANT: To press the Cal button, the seal must be broken. This removes the Legal for Trade setting and must be resealed by a qualified technician to continue as a Legal for Trade unit.

Selection

Description

Industrial ()

This is the most common setting for the MSI-8004HD;
· Full range zero · Access to units switching, filters, and peak hold

Handbook 44 () Sets the scale to enable only approved features per the NTEP HB-44 rules and regulations; Access is denied to Peak Hold, and the zero range may be limited

R-76 ()

Setting not relevant for non-OIML use; Sets the scale to enable only approved features per OIML R-76
· Only kg weight units are available · Zero range is limited to 4% (-1 to +3% relative to Calibrate zero) · Net/Gross function is temporary · Once Net weight is established, push of F key set for Net/Gross causes a max 5 second display of the Gross weight · Clear Tare displays Gross weight constantly · Only stable weights are printed · Negative weight display is limited to -20d · Other metrological aspects are changed to meet R-76 requirements

One Unit ()

The one unit Standard is exactly the same as Industrial, except units switching is inhibited; This is useful for Metric only countries; Another use of the One Unit standard is to allow the scale to be calibrated in units other than lb or kg, since conversions are eliminated; Contact Rice Lake Weighing Systems for more information on the Standards settings

Table 5-1. Standard Menu Selections

Setup is used to set the desired Industry Standard and Auto Zero Maintenance (AZM).

1. Press

and F2 simultaneously. displays.

ZERO

CHAN

2. Press F2 to scroll to . CHAN

3. Press F1 . displays. UNITS

4. Press F1 . The current standard setting displays. UNITS

5. Press F2 to scroll through calibration standards (Table 5-1). CHAN

6. When desired option is displayed, press F1 . displays. UNITS

7. Press F1 to enter Auto Zero Maintenance. UNITS

8. Press F2 to toggle between /. CHAN

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Calibration

9. Press F1 to set on or off. displays. UNITS
10. Press F1 to enter zero on power-up. UNITS
11. Press F2 to toggle between /. CHAN

12. Press F1 to set on or off. displays. UNITS

13. Press

to return to .

ZERO

14. Press

again to exit calibration. Store displays momentarily and the unit returns to weigh mode.

ZERO

Contact Rice Lake Weighing Systems for more information on the standards settings.

5.6 Gravity Compensation
Gravity Compensation allows for calibrating in one geographic location for use in a different geographic location. Gravity can be set to OFF, ON, or Factor.

Parameter

Choices

Description

Gravity compensation disabled Calculates Gravity compensation using the origin and destination latitudes and elevations Latitude of Origin – Original latitude (to nearest degree) for gravity compensation; 47 (default) Elevation of Origin – Original elevation (in meters) for gravity compensation; 10 (default) Latitude of Destination – Destination latitude (to nearest degree) for gravity compensation; 47 (default) Elevation of Destination – Destination elevation (in meters) for gravity compensation; 10 (default) Calculates gravity compensation using origin and destination gravity factors Gravity of Origin – Original gravity factor (in m/s²) for gravity compensation; 9.8080 (default) Gravity of Destination – Destination gravity factor (in m/s²) for gravity compensation; 9.8080 (default)

Table 5-2. Gravity Compensation Parameters

NOTE: To find the local gravity, enter the latitude and elevation into the International Gravity Formula. Listed are links to websites that can be used to determine local latitude and elevation. Please note these website addresses are provided for reference only and may change.

Map Coordinates uses Google maps to find latitude and elevation: www.mapcoordinates.net/

Once local latitude and altitude have been determined, use the following link to calculate local gravity http://www.sensorsone.com/local-gravity-calculator/

IMPORTANT: The gravity correction function has not been evaluated by an approvals agency, therefore it is up to the authorized scale dealer to ensure the device is accurate at the intended point of use.

5.6.1 Compensation by Latitudes and Elevations

1. Press

and F1 simultaneously. displays.

ZERO

UNITS

2. Press F2 to scroll to . CHAN
3. Press F1 . displays. UNITS
4. Press F2 to scroll to . CHAN
5. Press F1 . The current setting displays. UNITS

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47

MSI-8004HD RF Remote Display

6. Press F2 to scroll to . CHAN
7. Press F1 . displays. UNITS
8. Press F2 to enter latitude of origin. CHAN
9. Press F1 . displays. UNITS
10. Press F2 to enter elevation of origin. CHAN
11. Press F1 . displays. UNITS
12. Press F2 to enter latitude of destination. CHAN
13. Press F1 . displays. UNITS
14. Press F2 to enter elevation of destination. CHAN
15. Press F1 to accept elevation of destination. UNITS

16. Press

twice to save settings. displays briefly and exits setup.

ZERO

5.6.2 Compensation by Gravity Factor

1. Press

and F1 simultaneously. displays.

ZERO

UNITS

2. Press F2 to scroll to . CHAN

3. Press F1 . displays. UNITS

4. Press F2 to scroll to . CHAN

5. Press F1 . The current setting displays. UNITS

6. Press F2 to scroll to . CHAN

7. Press F1 . displays. UNITS

8. Press F2 to enter original gravity factor. CHAN

9. Press F1 . displays. UNITS

10. Press F2 to enter destination gravity factor. CHAN

11. Press F1 . UNITS

12. Press

twice to save settings. displays briefly and exits setup.

ZERO

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5.7 Reset the Load Cell Calibration
To remove current calibration, a calibration reset must be performed. 1. Press the F-Key set to scan to scroll to load cell to reset.

2. Press the calibration switch and

simultaneously. flashes.

POWER

3. Press F2 . flashes. CHAN

4. Press F2 to reset the calibration for current load cell. displays. CHAN
5. Proceed with the Initial Calibration (Section 5.2 on page 43).

IMPORTANT: Pressing F1 resets all indicator settings to the original factory settings. UNITS

Press the

to cancel reset and return to the previous menu.

POWER

Calibration

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49

MSI-8004HD RF Remote Display

Communications

The MSI-8004HD uses 802.15.4 transceivers to communicate which operates in the 2.4 GHz systems if: · Antennas are isolated at least 10 ft (3 m) from the equipment · MSI-8004HD based RF systems are peer to peer; In multiple scale connections, it acts as the network coordinator
The MSI-8004HD uses three numbers to establish a piconet. Table 6-1 lists out the three elements used in setting up a piconet. IMPORTANT: Unit comes preconfigured from the factory. Any changes will affect factory configuration. Consult Rice Lake Weighing Systems before changing any of these settings.

Name

Description

Recommended Number Range

ScaleCore ID

Used to identify each device in a piconet, its range is 0­254 and cannot be duplicated within the same RF channel

20­30

RF Channel

Establishes the base network that all interconnected devices must match

12­23

Network ID

A 64-bit number that all interconnected devices must match, do not use a small number to avoid Maximum of five digits with a

other 802.15.4 transceivers that default to a network ID of 0

range of 0­65535

NOTE: For all devices that interconnect, the RF channel and network ID must match. The ScaleCore ID must be unique. The Dyna-Link or crane scale that is the weight source should be set to a ScaleCore ID of 0. If other source devices are added, they can be added in sequence.

Table 6-1. Piconet Setup Ranges

6.1 Communications Menu

To enter the Communications menu, press F1 and F3 at the same time. Busy flashes momentarily before entering

UNITS

PRINT

the communications menu.printer setup.

Parameters Settings

—

—

RTC

Year Month Day hour minute

Description Print ­ Prints a ticket if connected to a printer (Table 6-3) Radio Frequency ­ See Table 6-7 on page 54 Load Totaling ­ The total number of Remote Sensor Devices (RD’s) ­ Range 1-4 (Default is 1) Total Remote Displays ­ Sum of all remote devices ­ Sum in pairs (requires four remotes) ­ Sum in pairs plus grand total ­ Programmed using a computer program such as Scope ­ Summing is disabled ­ ScaleCore ID ­ Number must match Sensor ID Date/Time ­ Set date and time for printing output (Section 6.8 on page 59)
Table 6-2. Communications Menu Parameters

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Communications

6.2 Printer Setup
The RS-232 communications port is capable of outputting load data. All RF linked device weight modes are available in user formatted form. The control mode directs the MSI-8004HD to print (Section 6.2.1 on page 51).
The communications port settings are independent of print settings in connected scales. They are only in the MSI-8004HD.

Settings

Description
Print Setup ­ Select the channel the port will be used with; Options: ,, Port Selection ­ Select the port to use for communication with the printer; Options , , String Setup ­ Print string format number entry screen (Table 6-6 on page 52) Print Control Options: , , , (Table 6-4 on page 51) Output Rate ­ Print string output rate number entry screen (0­65535 seconds)
Table 6-3. Print Setup Parameters

6.2.1 Control Modes The user can select four control modes. They are described in Table 6-4.

Mode

Description
Printing is controlled by pressing F-3 Print One print occurs when a stable load is read, the scale must return to near zero before another print occurs
NOTE: Other configurations of load are available using the ScaleCore Connect. It can be downloaded from the Rice Lake Weighing Systems Website. The unit will continuously output the data at a rate specified in the rate parameter (up to 65,535 seconds); Setting the interval to 0 will set an interval as fast as the system can go Printing is disabled; Power consumption is lower with the print off
Table 6-4. Control Modes

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MSI-8004HD RF Remote Display

6.2.2 Standard Print Strings Commands that can be used to format gross, net and print strings are shown below.

Command

Description