PPE 1994-2003 Ford 7.3L Power Stroke Main Stud Kit Installation Guide

: July 15, 2024
: PPE

Table of Contents

PPE 1994-2003 Ford 7.3L Power Stroke Main Stud Kit
Product Usage Instructions
CONTENTS:
DISCLAIMER OF LIABILITY
LIMITATION OF WARRANTY
References
Read User Manual Online (PDF format)
Download This Manual (PDF format)

PPE 1994-2003 Ford 7.3L Power Stroke Main Stud Kit

PPE-1994-2003-Ford-7-3L-Power-Stroke-Main-Stud-Kit-
product

Specifications

Product Name: 1994-2003 Ford 7.3L Power Stroke Main Stud Kit
Model Number: 318035000
Stud Sizes: M12 X 166mm, M12 X 146mm, M12 X 120.6mm
Includes: Various studs, nuts, washers, and lubricant
Torque Specs: 40 lb-ft, 80 lb-ft, 125 lb-ft for M12 nuts; 45 lb-ft for M10 nut

Product Usage Instructions

Pre-Installation
Prior to installation, inspect for damage or defects and clean all hardware. Verify the part number matches your application and ensure the kit is complete.

Thread Preparation
Clean all threads in the engine block. Use a bottoming thread chaser if needed for proper engagement and accurate torque readings.

Stud Installation
Hand-tighten M12 studs into the block without tools. Inner studs (146mm) should be installed in Position #5 for the oil pickup mount. Outer studs (120.6mm) should be used for main caps.

Nut and Washer Installation
Lubricate M12 nuts with the provided assembly lubricant. Install washers and nuts onto the studs. Tighten nuts in three steps following the torque sequence provided.

Oil Pickup Tube Installation
Install the oil pickup tube over the stud in Position #5. Lubricate M10 nuts with assembly lubricant provided. Install the M10 nut and washer onto the stud using specified torque.

FAQ

Q: Can Loctite be used during installation?
A: Yes, Loctite may be used for permanent mounting, but ensure torque sequences are completed before hardening.
Q: Are high-strength fasteners included in this kit?
A: Yes, this kit includes high-strength fasteners that require checking main bearing bores and align-honing during installation.

PPEpower.com

1994-2003 Ford 7.3L Power Stroke Main Stud Kit
(318035000)
Installation Guide

ATTENTION: We recommend the installation of this part be done by a trained professional Ford technician. PPE will not accept liability for damage resulting from incorrect assembly. These instructions are not intended as a service or overhaul manual. These instructions are intended to facilitate the modification of non-factory parts installation by a trained professional.

NOTE: Tolerances will change when changing from factory to high-strength fasteners. It will be necessary to check main bearing bores for proper size and out-of-round condition after installation of the studs. Hone the cylinder block if necessary. Main bores should always be align-honed using the same fasteners and lubricant which will be installed, at the recommended preload, during the final engine assembly.

$PPE-1994-2003-Ford-7-3L-Power-Stroke-Main-Stud-Kit- $1$$

NOTE
Loctite may be used for permanent mounting. Torque sequences must be complete prior to Loctite hardening.
Clean all threads in the engine block. Use a bottoming thread chaser if necessary. This would ensure thread engagement and more accurate
torque readings.
Install M12 Studs into the block and hand-tighten without tools (equivalent of 20-30 lb-in.). Inner studs are 146 mm long. Note: Install M12 X 166 (A) into Position #5. This will be for the oil pickup mount. Outer studs are 120.6 mm long. Install main caps and check for proper alignment.
Lubricate the threads of all M12 Nuts with the Assembly Lubricant provided. Install the M12 Washers and Nuts onto the Studs.
Tighten Nuts in three steps using the torque sequence shown in the image below. Torque specs for each step are: 40 lb-ft, 80 lb-ft, and 125 lb-ft
(final).

$PPE-1994-2003-Ford-7-3L-Power-Stroke-Main-Stud-Kit- $2$$

Install the Oil Pickup Tube, make sure the mount is installed over the stud on Position #5. Lubricate the M10 Nuts with the Assembly Lubricant provided. Install the M10 Nut and M10 Washer onto the stud in Position #5.
Tighten the M10 Nut using the torque spec below: M10 Nut = 45 lb-ft
(use M10 washer for spacer under oil pick up mount)

DISCLAIMER OF LIABILITY

Performance products can increase horsepower above and beyond factory specifications. Additional horsepower creates more stress on the drive-train components, which could result in drive-train failure.

Note regarding emissions-related, non-E.O.-legal products: THESE PRODUCTS ARE LEGAL IN CALIFORNIA ONLY FOR RACING VEHICLES THAT MAY NEVER BE USED, OR REGISTERED OR LICENSED FOR HIGHWAY OR OFF-ROAD USE.
This agreement sets forth the terms and conditions for the use of PPE products. The installation of this product indicates that the Buyer has read and understands this agreement and accepts the terms and conditions. PPE (Pacific Performance Engineering) Inc., its distributors, employees, and dealers (the “Seller”) shall not be responsible for the product’s proper use
and service. The buyer hereby waives all liability claims. The Buyer hereby acknowledges no reliance on the Seller’s skill or judgment to select or furnish goods suitable for any particular purpose and that there are no liabilities which extend beyond the description on the face hereof, and the Buyer hereby waives all remedies or liabilities expressed or implied, arising by law or otherwise (including without any obligation of the Seller with respect to fitness, merchantability and consequential damages), or whether or not occasioned by the Seller’s negligence.
The Seller disclaims any warranty and expressly disclaims any liability for personal injury or damages. The Buyer acknowledges and agrees that the disclaimer of any liability for personal injury is a material term for this agreement and the Buyer agrees to indemnify the Seller and to hold the Seller harmless from any claim related to the item of equipment purchased. Under no circumstances will the Seller be liable for any damages or expenses by reason of use or sale of any such equipment. The Seller assumes no liability regarding the improper installation or misapplication of its products. It is the installer’s responsibility to check for proper installation and if in doubt, contact the manufacturer. The Buyer is solely responsible for all warranty issues from the manufacturer.

LIMITATION OF WARRANTY

The Seller gives Limited Warranty as to description, quality, merchantability, and fitness for a particular purpose, productiveness, or any other matter of Seller’s product sold herewith. The Seller shall not be responsible for the products proper use and service and the Buyer hereby waives all rights other than those expressly written herein. This warranty shall not be extended, altered or varied except by a written instrument signed by Seller and Buyer.
Limited lifetime warranty on all PPE cast aluminum products, and PPE Transmission Coolers. Three (3) year limited warranty on PPE Manifolds and Up- Pipes Kits, and OEM-Length
Up-Pipes. One (1) year limited warranty on all other PPE products from the date of sale to original buyer and limited solely to the parts contained within the products kit. All products that are in question of Warranty must be returned prepaid to the Seller and must be accompanied by a dated proof of purchase receipt. All Warranty claims are subject to approval by Seller. Under no circumstances will the Seller be liable for any labor charged or travel time incurred
in diagnosis for defects, removal, or re-installation – of this product or any other contingent expenses. Under no circumstances will the Seller be liable for any damage or expenses incurred by reason of the use or sale of any such equipment. In the event that the buyer does not agree with this agreement: the buyer may promptly return this product, in a new and unused condition in its original packaging, with a dated proof of purchase to the place of purchase within ten (10) days from date of purchase for a full refund. The installation of this product indicates that the buyer has read and understands this agreement and accepts its terms and conditions.
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