HUMAN CARE 90600-90603 FloorLine LTC Owner’s Manual

HUMAN CARE 90600-90603 FloorLine LTC

Product Description

Human Care beds are designed & manufactured to provide many years of safe operation and use, when operated in accordance with these instructions.
This Service manual is valid for beds with part no: 90600 = class 2, 90601 = class 2, 90602 = class 2, 90603 = class 2, 90604 = class 2, 90605 = class 2, 90606 = class 1, 90607 = class 1, 90608 = class 2,90609 = class 2

WARNING!

Service work contained in this manual should only be undertaken by Human Care trained and authorised service agents. Only Human Care supplied parts should be used. Failure to comply with the above two items will void warranty and could result in further unnecessary damage to the bed and possible extreme safety hazard to the person occupying the bed and/or caring staff.

PURPOSE

This document will be made available to Human Care staff, distributors, agents and authorised Human Care service providers. It is not for publication or distribution to the public or clients who may use the information to allow other companies or individuals to repair or modify Human Care products.
This document and its contents are intended to be used in the performance of service on Human Care produced products, i.e. Floor Line LTC range series products. This document also serves as a reference for office and sales staff in the performance of their duties, i.e. Collecting service call information to facilitate the expedient diagnosis of any problems and problem solutions.
This document should be read in conjunction with Human Care’s Operating and Assembly Guides, Instruction Manuals and Spare Parts Catalogues. This document is copyright to Human Care Beds and must not be reproduced in any form without written permission of Human Care.

Maintenance

Operators of hospital beds are obligated to keep medical products in a safe state throughout their entire service life. This also includes regularly carrying out expert, Human Care authorised maintenance and safety checks.
As a result of improper operation as well as long-time use, damage, defects, and signs of wear may occur. Such defects can present hazards if not promptly recognized and eliminated.
If damage or a malfunction is suspected, the bed must be withdrawn from service immediately until repairs have been carried out or the defective parts have been replaced. Human Care suggests regular inspections by users see checklist.
As a guideline, it is recommended that regular preventative maintenance occurs and an annual inspection be carried out on all Human Care Beds.
Contact Human Care for information on the Safety and Condition Audit program. Human Care recommends regular user checks.

Maintenance Checklist – Explanatory Notes

VISUAL CHECKS

• Handset Cable – Check for cracks in plastic insulation, check for breaks in casing, cable holder and plugs.
• Mains Cable – as above
• Handset – Check that all functions work and ensure there is no damage to casing or faceplate.
• Chassis – Check the bed frame for bent or corroded pieces; ensure that all bolts and screws are tight.
• Head & Foot Covers – Check ABS covers have no cracks and are secured tightly.
• Castors – Check that each wheel will turn, test the brake and directional locking. Ensure that each castor is tightly secured.
• Paintwork/Corrosion – Ensure all metal parts have no flaking paint or signs of rust.
• Bed Extension (If Fitted) – Check that this has been installed correctly and all bolt s are tight.
• Accessories correctly fitted – Check that all accessories fitted to the bed have been correctly installed and that all the bolts are tight.
• Serial No. Label – Each bed has its own Serial Number and the label is found on the rail running underneath the mattress platform. Check that this in place.

MECHANICAL CHECKS

• Bed to maximum low/high measurements – Check the height of the mattress platform (at all 4 corners) to ensure that they agree with the correct specifications for this product.

• Platform level – Measure from mattress platform to the floor at each corner and ensure that each measurement is the same

• Knee break Maximum up/down – Operate knee break to fullest height and check for any damage.

• Backrest Maximum up/down – Operate backrest to fullest height and check for any damage.

• Trendelenburg Maximum forward & reverse
  – Operate Trendelenburg to fullest height

• Quiet smooth Hi/Lo Function – Operate bed up and down checking that it is quiet and goes smoothly up and down.

• End covers and fittings – Check all covers are fitted correctly and secured to frame of bed.

• Castors tight and lockable – check castor fixing bolts are tight, check directional castor (green tab) x 1 and locking castors x 3 for correct function.

• Hilo drive mechanism – Check raise/lower actuators for excess noise or slow operation.  Check nylon bushes for wear or damage.

• Side Rails – Check condition of side rails and brackets if fitted, ensure that the screws are tight.

•  All bolts, screws, fasteners must be checked regularly before putting the beds into service and between patients/residents.

STRUCTURAL

• Visible distortion of frame – Check frame for bent or cracked metal parts.
• Visible serious client damage – Check for damage caused by bed lifters etc. and report to client.
• Structural Fractures – Check for cracks or tears in steel frame
• Hinges/mounts not bent – Check all the hinges on platform, actuator fixing points and platform fixing points for damage.

ELECTRICAL

• Battery backup working/condition (if fitted)
  – Disconnect mains cable from power point and operate bed.

• Handset buttons all working – Check all functions on handset.

• Cables secure and in good condition – Check that all cables are secured correctly, not hanging loose.

• All Actuators secured & working – Check for excessive noise, vibration or cracks in casing.

REPLACEMENT PARTS

In order to maintain operational safety and the right to claim under warranty, only original Human Care replacement parts may be used! Please quote part numbers for each item as per the Human Care Spare Parts Catalogue.

ELECTRICAL COMPONENTS

The corresponding replacement parts can be obtained from Human Care. When ordering please specify – TYPE & ITEM. The necessary details are found on the type plate (as shown below) on each electrical component.

Safety information on replacing electrical components

This is a Class 2 electrical product.

CAUTION! Before commencing any work on electrical equipment, always unplug the mains cable from the electrical socket.

Any work and/or repairs to the electrical equipment may only be carried out by service engineers, qualified technicians or authorised electricians in compliance with all the relevant country of use safety standards.
All electrical drive system components (actuators, handset, and control box) are maintenance-free and must not be opened. In the event of a malfunction, the corresponding component must always be replaced in full.
When replacing individual components, always ensure that the plugs, outfitted with undamaged O-rings (seals), are inserted into  the control unit as far as possible. Only then can reliable sealing and perfect operation be guaranteed.
The component plugs are connected to the corresponding port in control box. To prevent the plugs from inadvertently disconnecting, they are secured with a locking device. When necessary, this device can be carefully lifted off using a screwdriver. The locking device must always be properly refastened.

How to fit and remove

How to fit a mini fit plug when assembling bed

Pic 1. Lightly lubricate seal on the plug and insert firmly into the socket ensuring that the key and keyways are aligned (Pic 2.)

Pic 3. Fit the plastic circlip using a small flat blade screwdriver and ensure that the two locking tabs lock into the slots of the socket.

How to remove an Actuator –Kneebreak & Backrest

Raise bed to a comfortable working height. Remove minifig plug using a small flat blade screwdriver to release the plastic circlip locking tabs and separate the male and female mini fit plug (see pic 1 below)
Remove actuator circlip washer and pin at the bottom of the actuator only while supporting the weight of the actuator (with chocks) remove circlip washer and pin from the other end.
Reverse these steps to replace or install an actuator.

How to remove main bed lift actuators (Hi/Lo) Head and foot end.

• Pic 1 Remove plastic inner cover by lifting up and out (not fastened).
  

• Pic 2 Lower pedestal end onto two blocks of timber (not supplied) approximately 500- 600mm in length.
  

•  Remove P clips (cable retainers) with a Phillips head screw driver.

• Pic 3 Remove circlip and pin from base of actuator anchor point
  

• Remove circlip and pin from top of actuator anchor point.

• Reverse these steps to install or replace an actuator.

How to remove a Control Box

• Raise the bed to a comfortable working height.
• Control box is located under backrest platform.
• Remove metal strap via 2 x 8mm nut
• Loose rear Control box bracket via 2 x 8mm nuts.
• Slide Control box free of bed.
  

How to add a battery backup—(if bed is fitted with Charge Circuit

Control

• Check Control box has charge circuit port
• Install battery backup unit and bracket using 8mm nuts provided next to Control box underneath backrest.
• Plug lead into charge circuit port as per picture below.
  

How to remove a handset

• Remove ‘P’ clips by removing 8mm nut from handset cable.
• Remove cable retainer from Control box
• Remove handset plug from Control box
• Reverse steps to replace handset

How to remove a mains cable and unplugging the bed

• Remove ‘P’ clips via 8mm nut

• Remove cable container from Control box with small flat head screwdriver

• Using flat head screwdriver release red locking tabs from mains cable and pull cable at the same time.

• Reverse these steps to install a mains cable
  

Spare part list

Image/Number in view| Part no.| Description| Product| Old Part no.
---|---|---|---|---
**| 75814| 700mm straight mini fit – Din cable, Linak| Floorline LTC| 90790
1| 70794| Pedestal end cover – Floorline 600| Floorline LTC| 90776
2| 71218| Pedestal end cover wooden panel| Floorline LTC| 90778
3| 75795| Head end pedestal lift actuator, Linak| Floorline LTC| 90779
**| 70928| Caster 100mm – Directional lock| Floorline LTC| 75783
| 75820| Power cable EUR, Linak| All beds| 90770
| 75828| Power cable AUS class 1, Linak| All beds| C30043 SML912036
| 75816| Power cable AUS , Linak| All beds| 90772
| 75826| Power cable USA class 1, Linak| All beds| 90773
| 75827| Power cable USA class 1, Linak| All beds| 90774
Image| Part no.| Description| Product| Old Part no.
---|---|---|---|---
| 75823| Power cable UK, Linak| All beds| 90775
| 75846| HL75 Handset, Linak| Floorline-i Floorline LTC| 90764
| P5136| P5 Cradle lift assembly arms| All beds| 90783
| ZZ174-CH| Mattress retainer – top mounted| All beds| 90784
| HINGEASSYBR| Hinge assembly backrest (F1 to F7)| All beds| 90785
| HINGEASSYKBF| Hinge assembly kneebreak, front (F7 to F3)| All beds| 90786
| HINGEASSYKBM| Hinge assembly kneebreak, middle (F3 to F4)| All beds| 90787
| HINGEPFM| Center hinge assembly – Large| All beds| 90788
| 75790| Hand set lock out key (Linak), Linak| Floorline-i, Floorline LTC| 90792
****| 75791| Mini fit locking ring ( Linak)| Floorline-i Floorline-i plus, p3, p5, Floorline LTC, LC600| 90793

C30907

The following spare parts fit only discontinued beds
 | SRP2BB| Side rail beam mountingbracket SRP2| Old side rails|
 | 90410| Side Rails Mounting Bracket Set (SRBS with RAL9016)| For SRPC and SRPC2 side rails.|

CUSTOMER SUPPORT

HUMAN CARE SWEDEN (HQ)
Årstaängsvägen 21B
117 43 Stockholm
Phone:- +46 8 665 35 00
Fax:- +46 8 665 35 10
E-post: info.se@humancaregroup.com
www.humancare.se
HUMAN CARE CANADA
10-155 Colonnade Road
Ottawa, ON K2E 7K1
Phone:- 613.723.6734
Fax:- 613.723.1058
Email: info.ca@humancaregroup.com
www.humancaregroup.com
HUMAN CARE UNITED STATES
4210 S. Industrial Drive, Suite 160
Austin, TX 78744
Phone: 512.476.7199
Fax: 512.476.7190
Email: info.us@humancaregroup.com
www.humancaregroup.com
NETHERLANDS
Elspeterweg 124
8076 PA Vierhouten
Phone: +31 577 412 171
Fax: +31 577 412 170
Email: info.nl@humancaregroup.com
www.humancare.n

www.humancaregroup.com 

References

• Safe Patient Handling Products and Walking Aids - Human Care

Read User Manual Online (PDF format)

Read User Manual Online (PDF format)  >>

Download This Manual (PDF format)

Download this manual  >>