TYROLIT DZ-S2 Hydraulic Wall Saw Instruction Manual
- June 8, 2024
- TYROLIT
Table of Contents
TYROLIT DZ-S2 Hydraulic Wall Saw
Congratulations!
With a Hydro stress unit from TYROLIT, you have chosen a tried and tested
piece of equipment which has been designed and built to leading technical
standards. Only genuine TYROLIT Hydro stress replacement parts can guarantee
quality and interchangeability. We are unable to ful-fil our warranty
obligations if maintenance work is neglected or carried out unprofessionally.
Any repair work must be carried out by trained personnel only.
Our aftersales service is available to help ensure that your TYROLIT
Hydrostress units remain in perfect working order.
We hope that you enjoy untroubled and fault-free working with your TYROLIT
unit.
TYROLIT Hydrostress
Copyright © TYROLIT Hydrostress
TYROLIT Hydrostress AG
Witzbergstrasse 18
CH-8330 Pfäffikon
Switzerland
Tel. 0041 (0) 44 952 18 18
Fax 0041 (0) 44 952 18 00
Safety
These instructions are just one part of the documentation which is supplied
together with the wall saw. These instructions go together with the «Safety
Manual / System Description for Wall Saws» to form a complete set of
documentation.
DANGER
Failure to comply with the safety instructions in the «Safety Manual / System
Manual» may re-sult in serious injury or even death.
Please ensure that the «Safety Manual / System Description for Wall Saws» has
been read and understood in full.
DANGER
Cuts from the saw blade.
- Always wear protective gloves when working on the wall saw, particularly when working on the saw blade.
- Always use the blade guard when operating the wall saw.
DANGER
Serious injury or material damage as a result of uncontrolled movements of the
wall saw.
- Never connect or disconnect hoses while the drive unit is running.
Description
Wall saw system
The layout and functions of the wall saw systems are described in the «Safety Manual / System Description for Wall Saws».
Wall saw
Components
- Feed motor, swivel
- Blade guard holder
- Water connection
- Feed motor, travel
- Lock unit
- Blade drive motor
- Saw blade holder
- Name plate
- Chassis
- Belt swivel arm
Assembly / disassembly
Place the wall saw on the guide rail
Adjustment of the closure
- A: Rotate as far as the stop.
- B: Rotate back two notch positions.
Release the closure
- Perform the remaining assembly steps in reverse order.
Mount the drive motor
Mount the saw blade
DANGER
It can cause death or serious injury if the saw blade flies away.
- Only use original screws and bolts from TYROLIT Hydro stress AG.
DANGER
Serious injury can be caused by sudden start-up of the saw blade.
- Switch off the drive unit before working on the saw blade.
- Depressurize the hoses.
Fixing saw blade in position
The direction of rotation of the saw blade must match the direction of
rotation of the machine. Correct alignment: Countersinking of the fastening
bores against the blade cover.
- For normal cuts
For flush cuts Mount the blade guard****
- Mount the blade guard according to the instruction leaflet.
Connecting the wall saw to the drive unit
- The drive unit is isolated from the power supply.
- Couplings are clean.
- Hoses are undamaged.
Servicing and maintenance
Maintenance and servicing table
| Before every commissioning| At end of work| Weekly|
Yearly| After faults| After damage
Wall saw| Retighten loose bolts, screws and nuts (refer to the tightening
torque specifications)| X| | | | X| X
Prism guides| Check for wear| | | X| | |
Replace before the anchoring screws of the guide prisms touch the rail or the
chassis touches the rail| | | | | | X
Y-guides| Apply 2-3 applications of grease to the lubricating nipples| | | X|
| |
Couplings| Check for leak-tightness and damage and replace as required| | | X|
| |
Swivel arm| Clean with water| | X| | | |
Check the saw blade uptake for wear| X| | | | X| X
Feed motor| Check cleanliness and leak-tightness| X| X| | | X| X
Drive motor| Check cleanliness and leak-tightness| X| X| | | X| X
Water economy| Check water line for cleanliness and leak-tightness| X| | | |
X| X
Blow out water| | X| | | |
Saw blade| Clean with water| | X| | | |
Check for wear| X| X| | | X| X
Service| To be performed by TYROLIT Hydro stress AG or an authorised workshop|
After 100 / 300 / 500 / 700 hours
Lubricate lock unit
Technical data
Dimensions
Design
| Parameter | Value |
|---|---|
| Construction | Cast aluminium / steel |
| Rotatable swivel arm | 360° |
| Power transmission | toothed belt |
| Blade drive transmission | 1:2 |
| Lock unit | Low-wearing, suitable for all VS and VAS rails |
| Rail mounting | Locking and securing function at the prism guide |
| Blade drive motor | Secured by means of quick-release device (hydraulic motor |
size 2)
Feed motor| Groton
Flush cutting| Special flange (+15 mm)
Normal cutting:| Standard blade hub with blade cover
Water| Water connection on chassis
Weight
| Parameter | Value |
|---|---|
| Wall saw head, incl. feed motors without blade drive motor | 27 kg |
| Blade drive motor, size 2 | 5.5 kg |
Blade drive motor
| Parameter | Value |
|---|---|
| Hydraulic motors | 1100 to 3333 rpm. |
| Size | 2 |
| Absorption volume | 12 to 30 cm3 |
| Transmission ratio | 1:2 |
| Operating pressure | max. 260 bar |
| Type | External geared motor |
Feed motor, travel
| Parameter | Value |
|---|---|
| Hydraulic motors | 187 rpm |
| Type | Groton |
| Operating pressure | max. 120 bar |
| Output torque | 50 Nm |
| Feed force | 6,000 N |
| Feed | Toothed wheel on rail |
Feed motor, swivel
| Parameter | Value |
|---|---|
| Hydraulic motors | 187 rpm |
| Type | Groton |
| Operating pressure | max. 120 bar |
| Output torque | 50 Nm» |
| Swivel range (swivel arm) | 360° |
| Feed force | 3,000 N |
Saw blades
| Parameter | Value |
|---|---|
| Saw blade max. | Ø 1,200 mm |
| Fully detachable saw blade | Ø 900 mm |
| Blade holder | Ø 60 mm |
| Blade flange mounting at wall saw | fixed |
| Saw blade fixing on blade flange | central screw |
| Saw blade fixing (flush cuts) | 6 countersunk head screws reference circle 130 |
mm
Blade cover mounting on blade flange| 1 hexagonal bolt
Blade flange Ø| 165 mm
Cutting depth| Ø 800 mm| 310 mm
Ø 900 mm| 360 mm
Ø 1000 mm| 410 mm
Ø 1200 mm| 510 mm
Lubricants, fluids and sealants
| Parameter | Value |
|---|---|
| Lubricating grease (lock unit) | Penetration |
| NLGI | 2 |
Connectable drive units
The wall saw must only be operated with the coordinated drive units from TYROLIT Hydro stress.
Drive unit power requirements:
Parameter| Value
Minimum output:| 12 kW (max. operating pressure 260 bar)
Maximum performance| 20 kW (max. operating pressure 260 bar)
Water connection
Parameter| Value
Pressure| 2 to 6 bar
Quantity| At least 6 l/min
Max. temperature| 25 °C
EC Declaration of Conformity
- Description Wall saw
- Type designation DZ-S2
We declare under our own liability that this product complies with the following directives and standards:
-
Directive applied
2006/42/EG from 17. May 2006 -
Standards applied
EN ISO 12100 : 2010
EN ISO 4413 : 2010 -
TYROLIT Hydro stress AG
Witzbergstrasse 18
CH-8330 Pfäffikon
Switzerland
Pfäffikon, 14.09.2021
Roland Kagu
Operations + R & D Machines
TYROLIT CONSTRUCTION PRODUCTS GMBH
Swarovskistraße 33 | 6130 Schwaz | Austria
Tel +43 5242 606-0 | Fax +43 5242 63398
Our worldwide subsidiary companies can be found on our website at
www.tyrolit.com