TYROLIT DGB1000 Drilling Gearbox Instruction Manual

TYROLIT DGB1000 Drilling Gearbox

Congratulations

With a Hydro stress unit from TYROLIT you have chosen a tried and tested piece of equipment designed and built to the highest technical standards. Only genuine TYROLIT Hydro stress replacement parts can guarantee quality and interchangeability. If maintenance work is neglected or carried out inexpertly we will be unable to hon our our warranty obligations. Any repair work must be carried out by trained personnel only.
Our after-sales service is available to help ensure that your TYROLIT Hydro stress units remain in perfect working order.
We hope that working with your TYROLIT unit will be a satisfying and fault- free experience.

TYROLIT Hydro stress
Copyright © TYROLIT Hydro stress
TYROLIT Hydrostress AG Witzbergstrasse 18 CH-8330 Pfäffikon Switzerland
Tel. 0041 (0) 44 952 18 18
Fax 0041 (0) 44 952 18 00

Safety

These instructions are just one part of the documentation which is supplied together with the drilling gearbox. These instructions go together with the “Core Drill Safety Manual / System Description” to form a complete set of documentation.
DANGER
Failure to comply with the safety instructions in the “Safety Manual / System Handbook” may result in serious injury or even death.

• Please ensure that the “Safety Manual / System Description for Core Drilling” has been read and understood in full.

DANGER
Risk of cutting injuries from the drill bit!

• Safety gloves must be worn when working on core drilling equipment, particularly the drill bit.

DANGER
Risk of serious injuries from using excessive speed!

• Please ensure that the correct speed has been selected using gear 1 or 2 before starting. For speed table see pages 12 and 13.

DANGER
Risk of serious injuries from using system components that are too weak!

• Only use approved TYROLIT Hydro stress system components For approved system components see pages 6 and 7.

Description

General description

Drilling gearbox for large core bore holes using an electric drive motor or a hydraulic motor.

Use for correct purpose

Mobile drilling gearbox for driving with an electric drive motor / controller or a size 2 hydraulic motor with a suitable drive unit. For construction site use, for drilling (reinforced) concrete in all locations, for wet cutting only, for industrial use only, unsuitable for use in potentially explosive areas.

Electric drilling system

Hydraulic drilling system

Diamond tool

Drill bit hole pattern

Drill bit extensions

Core drilling system

Core drilling system, electrical, from Ø150 mm to Ø500 mm

Core drilling system, electrical, from Ø150 mm to Ø1000 mm

Core drilling system, hydraulic, from Ø150 mm to Ø500 mm

Core drilling system, hydraulic, from Ø150 mm to Ø1000 mm

Assembly

Drilling gearbox installation

Drilling motor installation

Drill bit installation

Servicing

Gear oil

Only use «Klüber GEM 4-150N» gear oil, TYROLIT no. 10979557 / 2×0.5l.

Service

The service must be carried out by TYROLIT Hydro stress AG or an authorised representative after 1 / 3 / 5 / 7 years of operation.

Technical data

Dimensions

Dimensions in mm

Gearbox data

Gear 1 i = 1:18.5
Gear 2 i = 1:5.9
Overload coupling| Multi disk clutch

Lubricating grease / gear oil

TYROLIT No. 10979557 (2×0.5l)
Lubricating grease| Penetration| 265 to 295 NLGI
NLGI| 2

Speed tables

TYROLIT Hydro stress AG recommends a circumferential speed of 2-6m/s.

Hydraulic drive units

Hydraulic drive units PPH20 … / Hydraulic motor 19 cm³

STAGE| GEAR| 2-6 m / s

PPH20 …

|

DGB1000P

4| 1| | | | | 2.2| 2.7| 3.1| 3.6| 4.0| 4.4| 4.9| 5.3| 5.8| | | | | | |
4| 2| 2.8| 3.3| 4.2| 5.6| | | | | | | | | | | | | | | |
3| 1| | | | | | 2.2| 2.6| 3.0| 3.3| 3.7| 4.1| 4.5| 4.8| 5.2| 5.6| 5.9| | | |
3| 2| 2.3| 2.8| 3.5| 4.6| 5.8| | | | | | | | | | | | | | |
2| 1| | | | | | | 2.1| 2.4| 2.7| 3.0| 3.3| 3.6| 3.9| 4.1| 4.4| 4.7| 5.0| 5.3| 5.6| 5.9
2| 2| | 2.2| 2.8| 3.7| 4.6| 5.6| | | | | | | | | | | | | |
1| 1| | | | | | | | 2.0| 2.2| 2.4| 2.7| 2.9| 3.2| 3.4| 3.7| 3.9| 4.2| 4.4| 4.6| 4.9
1| 2| | | 2.3| 3.1| 3.8| 4.6| 5.3| | | | | | | | | | | | |

100 120 150 200 250 300 350 400 450 500 550 600 650 700 750 800 850 900 950 1000

Hydraulic drive units PPH25 … / Hydraulic motor 22 cm³

STAGE| GEAR| 2-6 m / s
PPH25 …|

** DGB1000P**

4| 1| | | | | 2.2| 2.6| 3.0| 3.5| 3.9| 4.3| 4.8| 5.2| 5.6| | | | | | |
4| 2| 2.7| 3.3| 4.1| 5.4| | | | | | | | | | | | | | | |
3| 1| | | | | | 2.2| 2.6| 3.0| 3.3| 3.7| 4.1| 4.5| 4.8| 5.2| 5.6| 5.9| | | |
3| 2| 2.3| 2.8| 3.5| 4.6| 5.8| | | | | | | | | | | | | | |
2| 1| | | | | | | 2.2| 2.5| 2.8| 3.1| 3.4| 3.7| 4.0| 4.3| 4.6| 5.0| 5.3| 5.6| 5.9|
2| 2| | 2.3| 2.9| 3.9| 4.8| 5.8| | | | | | | | | | | | | |
1| 1| | | | | | | 2.0| 2.2| 2.5| 2.8| 3.1| 3.3| 3.6| 3.9| 4.2| 4.5| 4.7| 5.0| 5.3| 5.6
1| 2| | 2.1| 2.6| 3.5| 4.4| 5.2| | | | | | | | | | | | | |

100 120 150 200 250 300 350 400 450 500 550 600 650 700 750 800 850 900 950 1000

Electric drive unit

Control unit WSE1217 / Drive motor WSE1217 «««

STAGE| GEAR| 2-6 m / s

WSE1217P

|

DGB1000P

650| 1| | | | 2.2| 2.7| 3.2| 3.8| 4.3| 4.8| 5.4| 5.9| | | | | | | | |
650| 2| 3.4| 4.0| 5.0| | | | | | | | | | | | | | | | |
800| 1| | | | | 2.1| 2.5| 3.0| 3.4| 3.8| 4.2| 4.7| 5.1| 5.5| 5.9| | | | | |
800| 2| 2.6| 3.2| 4.0| 5.3| | | | | | | | | | | | | | | |
1000| 1| | | | | | 2.0| 2.4| 2.7| 3.1| 3.4| 3.7| 4.1| 4.4| 4.8| 5.1| 5.4| 5.8| | |
1000| 2| 2.1| 2.6| 3.2| 4.3| 5.3| | | | | | | | | | | | | | |
1200| 1| | | | | | | 2.0| 2.3| 2.6| 2.8| 3.1| 3.4| 3.7| 4.0| 4.3| 4.5| 4.8| 5.1| 5.4| 5.7
1200| 2| | 2.1| 2.7| 3.5| 4.4| 5.3| | | | | | | | | | | | | |
100 120 150 200 250 300 350 400 450 500 550 600 650 700 750 800 850 900 950 1000

Control unit WSE1621 / Drive motor WSE1621

| Standard 0 – 4 m / s

GEAR DGB1000

| 1| 1.8| 2.3| 2.4| 2.6| 2.4| 2.3| 2.6| 2.4| | 2.3| | 2.7| | 3.1| | 3.5| | 3.9
2| | | | | | | | | | | | | | | | | |
| High Speed 0 – 5.5 m / s HS
1| | | | | | | 5.3| 4.9| | 5.3| | 5.5| | 5.5| | 5.3| | 4.9
2| 5.5| 5.5| 5.3| 5.5| 5.3| 4.9| | | | | | | | | | | |
150 200 250 300 350 400 450 500 550 600 650 700 750 800 850 900 950 1000

INFORMATION
Refer to remote controller display message.

Distance plate

| Ø 300| –| –| –
Ø 450| –| 1 x| _
Ø 500| –| ** –| 1 x
DRA1000 l DGB1000| **| | |
---|---|---|---|---
984076| 964906| 964907
Max. Ø| | + Ø 180| + Ø 250
| Ø 400| 1 x| –| –
Ø 600| 1 x| 1 x|
Ø 700| 1 x| | 1 x
Ø 800| 1 x| 2 x| –
Ø 1000| 1 x| 2 x| 1 x

Name plate with reference value table

DANGER
Risk of serious injuries from using excessive speed!
Please ensure that the speed is correct using gear 1 or 2 before starting.

EC Declaration of Conformity

We declare under our sole responsibility that this product complies with the following directives and standards:

Directive applied
2006/42/CE
17.05.2006

Applied standards
EN ISO 12100:2010
EN 12348/A1:2009

TYROLIT Hydro stress AG Witzbergstrasse 18 CH-8330 Pfäffikon Switzerland
Pfäffikon, 28.11.2011
Pascal Schmid

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