TYROLIT VCE1200D Dust Extractor Vacuum Instruction Manual
- June 12, 2024
- TYROLIT
Table of Contents
TYROLIT VCE1200D Dust Extractor Vacuum
Product Information
This product is manufactured by TYROLIT, a renowned company in the industry. TYROLIT is known for producing high-quality products that meet internationalstandards. For more information about TYROLIT and its subsidiary companies, please visit their website at www.tyrolit.com.
Product Usage Instructions
- Prior to using the TYROLIT product, ensure that you have read and understood the user manual and safety instructions provided.
- Familiarize yourself with the specific product features and capabilities to ensure optimal usage.
- Check the compatibility of the TYROLIT product with your specific application or equipment.
- Follow all applicable safety guidelines and regulations while using the TYROLIT product.
- If necessary, consult TYROLIT’s website or contact their customer support for any additional information or assistance.
- Store the TYROLIT product in a dry and secure location, away from direct sunlight and extreme temperatures.
- Regularly inspect the product for any signs of damage or wear. Do not use a damaged or worn-out product.
- Use the TYROLIT product according to its intended purpose and within the recommended operating parameters.
- Clean the product after each use, following the recommended cleaning instructions provided in the user manual.
- Dispose of the TYROLIT product responsibly, following local regulations and guidelines.
Note: These instructions are a general guide. For specific usage instructions or troubleshooting, refer to the detailed user manual provided with the TYROLIT product or consult TYROLIT’s customer support.
Congratulations!
You have decided to purchase a tried-and-tested TYROLIT unit and have thus
acquired a highly sophisticated and reliable state-of-the-art device. Only
genuine TYROLIT replacement parts can guarantee quality and
interchangeability. If maintenance work is neglected or carried out
inexpertly, we will be unable to honour our warranty obligations. All repairs
must be carried out by trained personnel only. Our after-sales service is
available to help ensure that your TYROLIT units remain in perfect working
order. We hope that working with your TYROLIT unit will be a satisfying and
fault-free experience.
TYROLIT
- Copyright© TYROLIT Hydrostress
- TYROLIT Hydrostress AG
- Witzbergstrasse 18 CH-8330 Pfaffikon
- Switzerland
- Telefon 0041 (0} 44 952 18 18
- Telefax 0041 (0} 44 952 18 00
Safety
This vacuum cleaner is for indoor and dry application only, don’t use outdoor
or pick up liquid or any wet particles.
DANGER
This vacuum cleaner must not be used in environments where explosive gases may
be present serious risk of explosion.
WARNING
This vacuum cleaner is not suitable to extract solid particles with sharp
shape, which will cause damage to the hose, filters, drum and continuous
plastic bags.
WARNING
This vacuum cleaner contains dust hazardous to health. Emptying and
maintenanceoperations, including removal of the dust collection means, must
only be carried out byauthorized personnel wearing suitable personal
protection. Do not operate without the full filtration system fitted.
Electric safety
- Before using the vacuum cleaner, carefully check the cords are not exposed or damaged.
- Confirm that the voltage and current of your available power can hold up to rated power supply of machine.
- The vacuum cleaner must be switched off and unplugged while an operator leaves in a long period.
Personal Safety Protection
- Keep children and pets away from the machine while the vacuum cleaner is on work.
- This vacuum cleaner must be handled by an experienced operator, or by an adult with necessary training.
- Wear personal safety protection equipment like gloves, goggles, masks and earplug while using the vacuum cleaner.
- Do not touch the plug, electrical wire or other electric components while vacuum cleaner in running.
Maintenance
- Before maintenance, make sure that the vacuum cleaner unplugged and power off.
- While changing or fixed the electric components, only experience workers or the one who has sufficient acknowledge on electrics.
- Use proper hand tools or electric tools while assembling or disassembling thevacuum cleaner, in case of damaging the nuts and bolt, and causing unnecessary body injury.
Storage
Vacuum cleaner shall be stored in dry environment indoors, never store outdoors.
Perform the necessary cleaning of the vacuum cleaner before storing it to ensure the longest possible life.
Symbols on the device
Wear breathing mask
Wearing a breathing mask is mandatory when operating the vacuum cleaner.
Wear hearing protection
Wearing hearing protection is mandatory when operating the vacuum cleaner.
Wear protective glasses
Wearing safety glasses is mandatory when operating the vacuum cleaner.
HEPA filter
This device is equipped with a high efficiency particulate air (HEPA) filter.
Use original filters only.
H-classification
This device is H-classified and certified according to EN/IEC-60335-2-69,
Annex AA. This equipment contains dust that is harmful to health. The
emptying, as well as maintenance operations, including the removal of the dust
collector, may only be carried out by qualified personnel wearing suitable
protective equipment. Never operate the vacuum cleaner without the complete
filter system.
Filter cleaning procedure
Follow the procedure according to this label to clean the filter.
Dust collection installation
Follow the procedure according to this label to install the dust collection
system.
Description
Vacuum cleaner
The device is a single-phase vacuum cleaner.
The three-stage device separates the dust particles from the air. The
particles fall into the plastic bag at the bottom of the unit.
- The dust or particles sucked up by the inlet will fall into the plastic by gravity or by centrifugal force.
- The rest of the dust and particles are retained by the built-in pre-filter with a filtration rate of up to 99.5% @ 1 μm; by operating the jet pulse handle, dust and particles also fall into the plastic bag.
- The remaining dust is retained in the HEPA filter with an efficiency of up to 99.99% @0.3μm.
Intended use
- This device is designed for vacuuming dry, non-flammable dust and solid waste using the filters provided.
- Do not use the device for other tasks.
- This device is intended for commercial use, e.g. on construction sites, in factories, stores, offices, etc. and can also be used directly with processing machines.
- Not suitable for use in potentially explosive atmospheres.
Main components
Vacuum cleaner overview
- Je1-pulse handle
- Pre-fil1er
- Draw latch
- Suction hose connection (Camlock)
- Continuous bag holder
- HEPA fil1er
- ON/OFF switch/swi1ches
- Opera1ing hour meter
- Manometer
Mounting
Unpacking
Below listed accessories will come with every single vacuum cleaner, please
contact your local distributor or sales representatives if below mentioned
accessories are missing.
| VCE1200D | VCE2400D | VCE3600D |
|---|---|---|
| 1 x hose D38 x 5mm | 1x hose D50 x 7.5mm | 1x hose D50 x 7.5mm |
2x hose cuff
1 x suction pipe 1 x round brush 1 x floor brush
1 x crevice tool
| 2x hose cuff 1x suction pipe 1x floor brush 1x crevice tool| 2x hose cuff 1x suction pipe 1x floor brush 1x crevice tool
Assembling
- Remove the sealing cap on the hose connection
- Insert the suction hose and secure it with the camlock clamps
- Attach brush to the suction hose
Operation
Preparation
WARNING
Before using the device, read the chapter on device safety and the operating
instructions.
WARNING
Before using the vacuum cleaner, make sure that the power supply and voltage
correspond to the voltage specified on the type plate of the device, including
extension cord.
WARNING
The vacuum cleaner must be grounded to reduce the risk of electric shock.
Start and stop
Use the switch (VCE1200) / switches (VCE2400 and VCE3600) to start the vacuum
cleaner.
It is possible to switch each sucking blower motor. For VCE2400 and VCE3600 it
is therefore possible to reduce the sucking power by switching less than all
switches. Note that in this case the HEPA filters are not evenly charged with
dust.
Servicing and maintenance
Maintenance and servicing table
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Vacuum cleaner| ► Look for signs of wear and damage.| X| | | | |
Dust collection system| ► Check the correct fit of the continuous plastic
bag.| X| X| | | |
Filter cleaning system| ► Check the filter cleaning system.| X|
X| | | |
► Clean the pre-filter| | | | | | X
► Replace the pre-filter| | | | X| | X
► Replace the HEPA filter| | | | | X| X
Chassis| ► Check the wheels for wear and damage.| | | X| | |
WARNING
Electric hazard
When cleaning or servicing the vacuum cleaner, you must turn off the power and
unplug the unit.
Dust collection system
The dust collection system consists of a bag holder, a nylon belt with metal
buckle, nylon ties and a continuous plastic bag.
WARNING
Dispose the bags into the dust bin or at the assigned area.
Changing the dust bag
- Unlock the bag holder and put the continuous bag into the holder
- Tie up the bottom of the bags with nylon ties, fasten the nylon puller strap for sealing and close the bag end with a cable tie
- While the bag is full of dust or particles, tie up the top of the bag with 2 nylon ties, finally cut the bag between the 2 nylon ties to prevent the dust from escaping.
Filter cleaning
The filter must be cleaned from time to time. This must be done before
changing the plastic bag collection system and should also be done after
finishing work or when the suction performance is poor. When using with
processing machines, make sure that the filter is cleaned regularly and that
the suction hoses do not show any blockages. This ensures the necessary air
velocity to transport the dust safely into the pre-filter.
Filter cleaning
- Remove suction hose
- Install suction connection plug
- Press the jet-pulse handle for 5 seconds and repeat this procedure for 4-5 times.
- Wait 5 second between every interval.
- Remove the plug from the suction connection and install the suction hose again.
Filter Change
To ensure the certified filter performance, use original spare parts only.
WARNING
The operator must wear breathing mask, protective glasses and gloves while
changing
the filter to prevent inhalation of the dust.
Pre-filter change
If you clean the filter with water, make sure only low pressure water will be
used.
Otherwise the filter can be destroyed.
The filter must be completely dry before you insert it into the housing again.
Prepare a clean and empty bag in which the filter will be put.
Loosen the 3 draw latches, take the main drum cover off.
Lift out the filter gently, put it into the bag and seal the bag.
Insert a new filter.
HEPA filter change
CAUTION
Do not try to clean HEPA filters, as the filter media will be destroyed. Do
not touch the inside of the filter during change. Any damage on the filter
media willdestroy the new filter.
- Prepare a clean and empty bag in which the filter will be put.
- Loose the 2 nuts on HEPA tube cover and take the filter cover off.
- Lift out the filter gently, put it into the bag and seal the bag.
- Insert a new filter.
Cleaning
CAUTION
- Cleaning using high-pressure cleaning equipment is not permitted.
- Before removing the vacuum cleaner from the work area, it must first be cleaned.
- All other equipment must be regarded as contaminated and be treated thereafter.
- If possible, use a special suitable room.
- Proper personnel protective equipment must be worn.
- All parts that are contaminated after maintenance must be carefully disposed of in plastic bags according to local regulations.
Troubleshooting3
The owner of the vacuum cleaner must follow all instructions in this user manual and carefully operate and maintain the vacuum cleaner. All parts must be checked in time toensure that all parts such as seals, filters, metal parts, welding points, bags, motors, etc. are in good order.
| Trouble | Cause | Solution |
|---|
Motor does not start
| No power| Plug in device
Cable defective| Replace cable
Switch defective| Replace switch
Motor stops immediately after
starting
| Electrical fuse too weak| Connect to correct fuse
Shortcut in cable/machine
|
Order service
Motor runs but there is no suction power
| Hose not connected| Connect hose
Hose clogged/blocked| Clean hose
No dust collection bag| Fit dust collection system
Dust collection system is leaking
| Check for damaged dust collection bag and fit dust collection system correctly
Motor runs but poor suction
| Hole in hose| Replace hose
Filter clogged| Clean or replace filter
Loose top cover| Adjust the cover
Defective gasket(s)| Replace affected gasket
Dust blown from motor| Wrongly assembled or
damaged filter system
| AdjusVreplace filter
Abnormal noise| | Order service
Technical Data
| Data | Unit | VCE1200D | VCE2400D | VCE3600D |
|---|---|---|---|---|
| Voltage | V | 230 | 230 | 230 |
| Frequency | Hz | 50-60 | 50-60 | 50-60 |
Power
| w| 1200| 2400| 3600
HP| 1.6| 3.2| 4.8
Current| A| 5| 10| 15
Airflow {max)| m3/h| 200| 400| 600
Vacuum (max)| hPa
(mbar)
| 220| 220| 220
Main hose| | D38 x Sm| D50 X 7.5m| D50 X 7.5m
Air Inlet| mm| 38| 50| 50
Pre-filter| 99.5%@ 1μm
Pre-filter area| m2| 1.5| 3.0| 4.5
HEPA filter EN1822-H13
| 99.99% @ 0.3μm
pcs.| 1| 2| 3
Total HEPA
filter area
| m2| 1.2| 2.4| 3.6
Sound press.
level LpA
| dB(A)| 75.5| 79.5| 85.0
Acoustic
power level LwA
| dB(A)| 86.5| 91.5| 99.5
Dust Collection| Continuous plastic bag (Longopac®) Ø 357mm (14″)
Dimension
(LxWxH)
| mm| 426x704x1115| 544x729x1318| 544x860x1459
Weight| kg| 36| 59| 69
EC Declaration: of Conformity
Description: Vacuum cleaner
Type designation VCE1200DNCE2400DNCE3600D We declare under our sole
responsibility that this product complies with the following directives and
standards:
Directives applied
- 2006/42/EC
- 2014/30/EU
Applied standards
- EN ISO 12100:2010
- from 17 May 2006
- from 26 February 2014
- EN 60335-1:2012/A15:2022
- EN 60335-2-69:2012
- EN IEC 61000-6-2:2019
- EN IEC 61000-6-4:2019
- Operations + R & D Machines
TYROLIT CONSTRUCTION PRODUCTS GMBH
- Swarovskistraße 33
- 6130 Schwaz
- Austria Tel +43 5242 606-0
- Fax +43 5242 63398
Our worldwide subsidiary companies can be found on our website at www.tyrolit.com