BORMANN PRO BRT6000 Wood Trimmer User Manual

BORMANN PRO BRT6000 Wood Trimmer

SYMBOLS

HAZARD SIGNAL WORD DEFINITIONS

• This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.

• DANGER

• indicates an imminently hazardous situation that, if not avoided, will result in death or serious injury.

• WARNING
  indicates a potentially hazardous situation that, if not avoided, could result in death or serious injury.

• CAUTION
  indicates a potentially hazardous situation that, if not avoided, may result in minor or moderate injury.

• CAUTION
  used without the safety alert symbol indicates a potentially hazardous situation that, if not avoided, may result in property damage

INTENDED USE
The tool is intended for flush trimming and profiling of wood, plastic, and similar materials.

CONTENTS

SPECIFICATIONS’

• Rated voltage: 220-240V ~ S0Hz
• Rated power input: S00W
• No load speed: 33500rpm
• Spindle diameter: 6mm & 1 /4″
• Insulation class: II (double-insulated)
• Insulated grade: E

GENERAL POWER TOOL SAFETY WARNINGS

WARNING! READ AND UNDERSTAND ALL INSTRUCTIONS
Failure to follow all instructions listed below may result in electric shock, fire, and/or serious injury. SAVE ALL WARNINGS AND INSTRUCTIONS FOR FUTURE REFERENCE

WORK AREA SAFETY

• Keep your work area clean and well-lit. Cluttered benches and dark areas invite accidents.

•  Do not operate power tools in any explosive atmosphere, such as in the presence of flammable liquids, gases or dust. Power tools create sparks that may ignite dust or
  fumes.

•  Keep bystanders, children, and visitors away while operating a power tool.

• Distractions can cause you to Jose control.

ELECTRICAL SAFETY

• Double-insulated tools are equipped with a polarized plug. Do not change the plug in any way. Never use “AC only” rated tools with a DC power supply. Unmodified plugs and matching outlets will reduce the risk of electric shock.

• Avoid body contact with grounded surfaces such as pipes, radiators, and refrigerators. There is an increased risk of electric shock if your body is earthed or grounded.

• Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock.

•  Do not abuse the cord. Never use the cord to carry the tool or pull the plug from an outlet. Keep cord away from heat, oil, sharp edges or moving parts. Damaged cords
  increase the risk of electric shock.

•  When operating this power tool outdoors use an extension cord suitable for outdoor use. The use of a cord suitable for outdoor use reduces the risk of electric shock.

• If operating a power tool in a damp location is unavoidable, use a residual current device (RCD) protected supply. Use of an RCD reduces the risk of electric shock

PERSONAL SAFETY

• Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication. A moment of inattention while operating power tools may result in serious personal injury.

• Use personal protective equipment. Always wear eye protection. Protective equipment such as dust masks, non-skid safety shoes, and hard hat, used for appropriate conditions will reduce personal injuries.

• Wear ear protectors. Exposure to noise can cause hearing Joss.

• Prevent unintentional starting. Ensure the switch is in the off-position before connecting to a power source and/or battery pack, picking up or carrying the tool. Carrying power tools with your finger on the switch or energizing power tools that have the switch on invites accidents.

• Remove any adjusting key or wrench before turning the power tool on. A wrench or a key
  left attached to a rotating part of the power tool may result in personal injury

• Do not overreach. Keep proper footing and balance at all times. This enables better control of the power tool in unexpected situations.

• Dress properly. Do not wear loose clothing or jewelry. Keep your hair, clothing, and gloves away from moving parts. Loose clothes, jewelry or long hair can be caught in moving parts

• Hold the power tool by insulated gripping surfaces, when performing an operation here the cutting accessory may contact hidden wiring or its own cord. Cutting accessories contacting a “Jive” wire may make exposed metal parts of the power tool “live” and could give the operator an electric shock.

LAMINATE TRIMMER USE AND CARE

• Do not force the power tool. Use the correct power tool for your application. The correct power tool will do the job better and safer at the rate for which it was designed.

•  Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be controlled with the switch is dangerous and must be repaired.

• Disconnect the plug from the power source from the power tool before making any adjustments, changing accessories, or storing power tools. Such preventive safety measures reduce the risk of starting the power tool accidentally.

•  Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are dangerous in the hands of untrained users.

•  Maintain power tools. Check for misalignment or binding of moving parts, breakage of parts and any other condition that may affect the power tool’s operation. If
  damaged, have the power tool repaired before use. Many accidents are caused by poorly maintained power tools.

• Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control.

• Use the power tool, accessories and tool bits etc. in accordance with these instructions, taking into account the working conditions and the work to be performed. Use of the power tool for operations different from those intended could result in a hazardous situation.

SERVICE
Have your power tool serviced by a qualified repair person using only identical replacement parts. This will ensure that the safety of the power tool is maintained

ADDITIONAL LAMINATE TRIMMER SAFETY WARNINGS

• Hold tool by insulated gripping surfaces when performing an operation where the cutting tool may contact hidden wiring or its own cord. Contact with a “live” wire will make exposed metal parts of the tool “live” and shock the operator.
• Wear hearing protection during an extended period of operation.
• Handle the bits very carefully.
• Check the bit carefully for cracks or damage before operation. Replace cracked or damaged bit immediately.
• Avoid cutting nails. Inspect for and remove all nails from the workpiece before operation.
• Hold the tool firmly.
• Keep hands away from rotating parts.
• Make sure the bit is not contacting the workpiece before the switch is turned on.
• Before using the tool on an actual workpiece, let it run for a while. Watch for vibration or wobbling that could indicate an improperly installed bit.
• Be careful of the bit rotating direction and the feed direction.
• Do not leave the tool running. Operate the tool only when hand-held.
• Always switch off and wait for the bit to come to a complete stop before removing the tool from the workpiece.
• Do not touch the bit immediately after the operation; it may be extremely hot and could burn your skin.
• Always lead the power supply cord away from the tool towards the rear.
• Do not smear the tool base carelessly with thinner, gasoline, oil or the like. They may cause cracks in the tool base.
• Draw attention to the need to use cutters of the correct shank diameter and which are suitable for the speed of the tool.
• Secure the item to be worked to prevent it from moving.
• Always switch the machine off & unplug from the outlet when replacing the cutter.
• Ensure the transparent guard is secure before use.
• Run the trimmer for at least one minute in a protected area when using a new cutter for the first time.
• Run the trimmer briefly after changing bit to ensure the correct fit before using it.
• Remove adjusting wrenches before turning the machine on.
• Never force or overload the machine.
• Check regularly that all screws are tightened.
• Check the bit is rotating in the correct direction to the work feed – away from the cutting edge.

OPERATION

INSERTING A CUTTING BIT

1. Release and remove the transparent guard by opening the locking lever.
2.  Press the spindle lock button and slowly rotate the spindle by hand until it locks in place.
3. Use the included wrench to loosen the lock nut on the end of the spindle.
4. Insert the cutter into the spindle collet. Note the speed of the cutter for this trimmer should not be less than 33000rpm.
5. Tighten the lock nut to secure the cutter in the spindle. Do not over-tighten.
6. Reattach the transparent guard.

To remove a cutter perform the above steps in reverse order Do not tighten the lock nut without a cutter in place or you could damage the spindle collet.

INSTALLING BASE GUIDE
Unscrew the knob on the back of the transparent guard. Slide the base guide over the rail to the desired position. Tighten the knob to secure it.

INSTALLING EXTENSION GUIDE
Unscrew the knob on the back of the transparent guard. Slide extension guide over the rail to the desired position. Tighten the knob to secure it. The straight edge is fully adjustable and can be attached in two positions.

INSTALLING TEMPLATE GUIDE
Remove the four screws from the transparent guard. Insert the template guide into the slot and sandwich by replacing the top of the guard. Replace screws.

CUTTING DEPTH ADJUSTMENT
Unlock the transparent guard and slide to the desired depth. Use the ruler on the side of the trimmer to determine correct setting. Relock guard after adjusting

COMMENCING OPERATION

Plug the trimmer into the main power. Warning! Ensure the switch is off before plugging into mains power. Place the front edge of the trimmer on the material you want cut, and make sure the cutter is not yet in contact with the material. Grip the trimmer firmly with both hands then presses the button. Wait for the trimmer to achieve full speed.
Keep the base of the transparent guard in contact with the surface of the material then move the unit towards the material until cutting commences. Maintain constant
cutting pressure and advance the trimmer smoothly until cutting is complete. Do not apply so much pressure that the motor slows excessively. Warning! Always use two hands when operating the trimmer and where possible clamp the workpiece to a bench

USING THE EXTENSION GUIDE
The guide is an effective aid when cutting in a straight line, chamfering or grooving.

1. Attach the straight edge to the extension guide with a wing nut, bolt & washer.
2.  Adjust the distance as required & tighten.
3.  Commence operation and move tool running the straight edge flush with the workpiece.
4.  If the distance of your required cut is greater than that allowed by the extension you must clamp a timber straight edge onto your work piece to use as an additional guide.
5.  You will need to reverse the position of the straight edge on your extension guide. Simply loosen the wing nut, slide the straight edge off the extension, reverse, slide into the desired position & tighten the wing nut.

USING THE EXTENSION GUIDE TO CUT CIRCLES

1. Mark the center point of the desired circle on the workpiece and align the center point hole in the guide.
2. Fix the guide to the workpiece with a screw less than 6mm.
3. Adjust the cutting diameter by adjusting the direction and length of the extension. Cutting radius 80-21? mm with the edge-facing trimmer. Cutting radius 103-221 mm with the edge facing away from the trimmer.
4. Commence operation in a circular arc anchored by the screw.

USING THE BASE GUIDE

1. Turn screw A to adjust the base guide to the desired distance in relation to the cutter bit.
2.  Tighten screw B to secure the base guide in place.
3.  Commence operation and ensure the guide roller on the base guide is flush with the work piece. Keep motion smooth

USING THE TEMPLATE GUIDE
The template guide can be used for the following:

• Produce duplicates of a particular design
• Produce decorative features.
• Repetitive cutting.

Please note once the template guide is attached you can attach a template to the workpiece. Then allow the tool to slide along the template during operation.
Note: The workpiece will be cut at a slightly different size compared to the template. You must allow for the distance between the bit and the outside of the template guide:
the equation to calculate allowance.
Distance= (outside diameter of template guide – router bit
diameter/ 2)

MAINTENANCE

WARNING! Turn the trimmer off & unplug it before inspection & maintenance.
Regularly inspect the tool for wear, damage, dirt & debris.

1. Replace worn bits.
2.  Inspect cords & have them replaced by a qualified electrician if damaged.
3.  Clean all dirt, dust & debris.
4.  Inspect brushes regularly for wear and proper operation. Firstly remove the brush cap with a screwdriver. If the brushes are excessively worn the trimmer will not operate, replace both sides with new brushes

DISPOSE OF PACKAGING RESPONSIBLY DO NOT DISPOSE OF ELECTRICAL GOODS IN HOUSEHOLD WAST

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