POLAR G592 Cabinet Refrigerators Freezers Instruction Manual

June 3, 2024
Polar

POLAR G592 Cabinet Refrigerators Freezers

Safety Instructions

  • Position on a flat, stable surface.
  • A service agent/qualified technician should carry out installation and any repairs if required. Do not remove any components or service panels on this product.
  • Consult Local and National Standards to comply with the following:
    • Health and Safety at Work Legislation
    • BS EN Codes of Practice
    • Fire Precautions
    • IEE Wiring Regulations
    • Building Regulations
  • DO NOT use jet/pressure washers to clean the appliance.
  • DO NOT use the appliance outside.
  • DO NOT use this appliance to store medical supplies.
  • DO NOT stand or support yourself on the base, drawers or doors.
  • DO NOT allow oil or fat to come into contact with the plastic components or door seal. Clean immediately if contact occurs.
  • Bottles that contain a high percentage of alcohol must be sealed and placed vertically in the refrigerator.
  • Always carry, store and handle the appliance in a vertical position and move by holding the base of the appliance.
  • Always switch off and disconnect the power supply to the unit before cleaning.
  • Keep all packaging away from children. Dispose of the packaging in accordance with the regulations of local authorities.
  • If the power cord is damaged, it must be replaced by a POLAR agent or a recommended qualified technician in order to avoid a hazard.
  • POLAR recommend that this appliance should be periodically tested (at least annually) by a Competent Person. Testing should include, but not be limited to: Visual Inspection, Polarity Test, Earth Continuity, Insulation Continuity and Functional Testing.
  • POLAR recommend that this product is connected to a circuit protected by an appropriate RCD (Residual Current Device).

Caution: Risk of Fire

  • Do not store explosive substances such as aerosol cans with a flammable propellant in this appliance.
    Warning: Keep all ventilation openings clear of obstruction. Unit should not be boxed in without adequate ventilation.

  • Warning: Do not use mechanical devices or other means to accelerate the defrosting process, other than those recommended by the manufacturer.

  • Warning: Do not damage the refrigerant circuit.

  • Warning: Do not use electrical appliances inside the food storage compartments of the appliance.

Introduction
Please take a few moments to carefully read through this manual. Correct maintenance and operation of this machine will provide the best possible performance from your POLAR product.

Pack Contents
The following is included:

  • POLAR Refrigerator or Freezer
  • Keys x 2
  • Shelf guides x 6 (Single) / x 12 (Double)
  • Floor guards (1 per door)
  • Shelves x 3 (Single) / x 6 (Double)
  • Waste water tray (not for U632/U633/U634/U635)
  • Instruction manual

POLAR prides itself on quality and service, ensuring that at the time of packaging the contents are supplied fully functional and free of damage.
Should you find any damage as a result of transit, please contact your POLAR dealer immediately.

Installation

Note: Not for use in vans or trailers, food trucks or similar vehicles.
Note: If the unit has not been stored or moved in an upright position, let it stand upright for approximately 12 hours before operation. If in doubt allow to stand.

  1. Remove the appliance from the packaging. Make sure that all protective plastic film and coatings are thoroughly removed from all surfaces.

  2. To optimize performance and longevity, ensure a minimum clearance of 2.5cm is maintained between the unit and walls and other objects, with a minimum 20cm clearance on the top. NEVER LOCATE NEXT TO A HEAT SOURCE.
    Note: Before using the appliance for the first time, clean the shelves and interior with soapy water then dry well.

  3. Set the brakes on the castors to keep the appliance in position.

Reversing the door (for G592/G593)
Depending on the location of the appliance, it may be necessary to change the direction the door opens by changing the side of the door handle.

  • Polar recommend that the reversal of the door is carried out by a competent person(s).
  • Should a product issue occur as a result of reversing the door, any repair action would be chargeable.
  • If you require an engineer to carry out the task please call a Polar agent.
  • If you proceed yourself we recommend you follow the steps below once the unit has been unplugged. Failure to follow properly may void your warranty.

The door originally opens from the left side.
To reverse the door:
( Tip: Images in this section are for illustration only and may slightly differ from the actual appliance appearances.)

  1. 1. Remove the 2 screws fixing the control panel,then open the panel.
  2. Remove the right upper hinge and left upper hinge. (Tool: socket spanner)POLAR G592 Cabinet Refrigerators Freezers-2
  3. Remove the spring hinge on the right top.POLAR G592 Cabinet Refrigerators Freezers-3
  4. Remove the door from the right lower hinge . Now remove the auxiliary hinge.POLAR G592 Cabinet Refrigerators Freezers-4
  5. Reverse the door. Install the previously removed spring hinge on the left top and auxiliary hinge on the left bottom.POLAR G592 Cabinet Refrigerators Freezers-5
  6. Remove the castor support board, right front castor, and left front castor consecutively. Then install back the right castor. (Tool: socket spanner)
  7. For the hinge axis on the castor support board, remove it from the right and install on the left.
  8. Install the castor support board and left front castor on the left bottom.
  9. Install the previously removed left top hinge on the right top. (Tool: socket spanner)
  10. Install back the font panel and fix with the screws. Now the door opens from the right side.

Removing the Compressor Safety Band

  • The compressor is located on the top of the appliance, and sits on rubber washers. Under normal operating conditions the compressor is allowed to vibrate.
  • To avoid damage through excessive motion during transit, a stainless steel safety band is placed over the compressor and screwed into the top of the appliance.
  • This safety band and the two screws fixing it to the appliance must be removed before the appliance is turned on.

Lock/Unlock the Doors
A lock is fitted to the doors to ensure foodstuffs are kept secure within your POLAR appliance.
Use the keys provided to lock/unlock the doors.

Fitting the Waste Water Tray (not for U632/U633/U634/U635)
The waste water tray comes ready to fit to the underside of the appliance. Slide the tray into the runners situated under the appliance. (Note: Remove the rubber transit packaging before installing.)

Fitting the Shelves & Floor Guards

  1. Place one set of shelf guides on either side of the cabinet at the desired height.
  2. Slide the shelf into place.
  3. Repeat for the remaining shelves.
  4. Place the floor guards on the floor of the cabinet, ensuring the flat side is clear of the floor.

Note: This is vital for ensuring correct drainage of condensation. If this is done incorrectly, your appliance may get wet and/or freeze on the bottom. In the event of a complaint, this is not covered by the warranty.

Operation

Storing Food
To get the best results from your POLAR appliance, follow these instructions:

  • Only store foodstuffs in the appliance when it has reached the correct operating temperature.
  • Do not place uncovered items as below inside the appliance, as this can lead to a damaged and leaking evaporator, and thus void your warranty: hot food, hot liquids, acidic fluids, acidic products.
  • Wrap or cover food where possible.
  • Do not obstruct the fans inside the appliance.
  • Avoid opening the doors for prolonged periods of time.

Turn On

  1. Ensure the power switch is set to [O] and turn on at the socket.
  2. Switch on the Power [I]. The current temperature within the appliance is displayed.

Control Panel
To unlock / Lock the keyboard press and together for 3 seconds. Display will flash PON (unlocked) / POF (locked).

Set the Operating Temperature

  1. Press the SET button. The display will flash.
  2. Press the or buttons to display the required temperature.
  3. Press the SET button to store the temperature.

Manual Defrost
Press and hold the defrost button “aux” for 2 seconds to begin a manual defrost. The defrost light illuminates.

Cleaning, Care & Maintenance

  • Defrost appliance at least every 3 months, more often if required.
  • Switch off and disconnect from the power supply before cleaning.
  • Clean the interior of the appliance as often as possible.
  • Do not use abrasive cleaning agents. These can leave harmful residues.
  • Clean the door seal with warm soapy water.
  • Always wipe dry after cleaning.
  • Do not allow water used in cleaning to run through the drain hole into the evaporation pan.
  • Take care when cleaning the rear of the appliance. Sharp edges can cut.
    Condensation will form in refrigeration with frequent opening of the doors and on hot humid days, please ensure condensation is allowed to drain properly or is wiped dry.

Stainless Steel Care
To maintain the stainless steel exterior of your Polar item, please consider the following information:

Never:

  • Use abrasive Scourers or scrubbing pads, etc.
  • Use Chlorinated or acidic detergents
  • Allow anything e.g. food, dirt, cleaning chemicals to remain on the surface for longer than necessary, clean them off right away.
  • Allow the surface to remain wet.

Do:

  • Clean often.

  • Use soft Cloths or plastic Scourers.

  • Rub with the grain of the metal, rather than across it.

  • Use detergents and polish designed for cleaning Stainless Steel.

  • Ensure that the cleaning products are washed off fully and that the steel is left dry.
    Routine Maintenance – Cleaning the Condenser

  • The condenser is part of the refrigeration system. The condenser requires monthly cleaning.

  • Always disconnect power supply before carrying out Routine Maintenance.

  • Failure to clean the condenser will reduce the performance and life of your Polar unit and may invalidate your warranty.

  • The condenser is located above the refrigeration cabinet. These models have a removable filter which can be cleaned with a vacuum cleaner.

Troubleshooting

A qualified technician must carry out repairs if required.

Fault Probable Cause Solution
The appliance is not working The unit is not switched on Check unit is

plugged in correctly and switched on
Plug or lead is damaged| Replace plug or lead
Fuse in the plug has blown| Replace the fuse
Mains power supply fault| Check mains power supply
The appliance turns on, but the temperature is too high/low| Too much ice on the evaporator| Defrost the appliance
Condenser blocked with dust| Clean the Condenser
Doors are not shut properly| Check doors are shut and seals are not damaged
Appliance is located near a heat source or air flow to the condenser is being interrupted| Move the refrigerator to a more suitable location
Ambient temperature is too high| Increase ventilation or move appliance to a cooler position
Unsuitable foodstuffs are being stored in the appliance| Remove any excessive hot foodstuffs or blockages to the fan
Appliance is overloaded| Reduce the amount of food stored in the appliance
The appliance is leaking water| The appliance is not properly levelled| Adjust the screw feet to level the appliance (if applicable)
The discharge outlet is blocked| Clear the discharge outlet
Movement of water to the drain is obstructed| Clear the floor of the appliance (if applicable)
The water container is damaged| Call POLAR agent or qualified Technician
The drip tray is overflowing| Empty the drip tray (if applicable)
The appliance is unusually loud| The safety band has not been removed| Remove the safety band
Loose nut/screw| Check and tighten all nuts and screws
The appliance has not been installed in a level or stable position| Check installation position and change if necessary

Technical Specifications

Note: Due to our continuing program of research and development, the specifications herein may subject to change without notice.

Model

|

Voltage

|

Power

|

Current

|

Temperature Range

| Net usable capacity (Ltr)| Gross Volume (litres)|

Refriger- ant

| Dimensions H x W x D mm|

Weight (kg)

---|---|---|---|---|---|---|---|---|---
G592| 220-

240V~

50Hz

| 300W| 1.8A| -2°C ~ 5°C| 376| 600| R600a| 2000 x 680 x

815

| 135
G593| 600W| 2.8A| -10°C ~ -20°C| 376| 600| R290| 2000 x 680 x

815

| 135
G594| 450W| 3A| -2°C ~ 5°C| 770| 1200| R290| 2000 x 1340

x 815

| 180
G595| 700W| 3.3A| -10°C ~ -20°C| 770| 1200| R290| 2000 x 1345

x 815

| 180
U632| 350W| 1.95A| -2°C ~ 5°C| 370| 650| R600a| 2010 x 745 x

835

| 134
U633| 850W| 4A| -18°C ~ -22°C| 370| 650| R290| 2010 x 745 x

835

| 138
U634| 800W| 4.8A| -2°C ~ 5°C| 873| 1300| R290| 2010 x 1485

x 835

| 198
U635| 900W| 3.8A| -18°C ~ -22°C| 810| 1300| R290| 2010 x 1485

x 835

| 198
CC663| 600W| 4A| -2°C ~ 5°C| 770| 1200| R290| 2000 x 1340

x 815

| 180
CD616| 700W| 3.3A| -10°C ~ -20°C| 770| 1200| R290| 2000 x 1345

x 815

| 180
CW193| 300W| 1.8A| -2°C ~ 5°C| 376| 600| R600a| 2010 x 680 x

800

| 135
CW194| 600W| 2.8A| -10°C ~ -20°C| 376| 600| R290| 2010 x 680 x

800

| 135
CW195| 600W| 4A| -2°C ~ 5°C| 770| 1200| R290| 2010 x 1340

x 800

| 180
CW196| 700W| 3.3A| -10°C ~ -20°C| 770| 1200| R290| 2010 x 1340

x 800

| 180
CW197| 300W| 1.8A| +2°C ~ 8°C| 376| 600| R600a| 2010 x 680 x

800

| 135
CW198| 600W| 4A| +2°C ~ 8°C| 770| 1200| R290| 2010 x 1340

x 800

| 180

Note: For optimal product performance and efficiency, please ensure to mind the net usable capacity (load limit) when filling.

Electrical Wiring
POLAR appliances are supplied with a 3 pin BS1363 plug and lead.
The plug is to be connected to a suitable mains socket.
POLAR appliances are wired as follows:

  • Live wire (coloured brown) to terminal marked L
  • Neutral wire (coloured blue) to terminal marked N
  • Earth wire (coloured green/yellow) to terminal marked E

This appliance must be earthed.
If in doubt consult a qualified electrician.
Electrical isolation points must be kept clear of any obstructions. In the event of any emergency disconnection being required they must be readily accessible.

Disposal
EU regulations require refrigeration product to be disposed of by specialist companies who remove or recycle all gasses, metal and plastic components.
Consult your local waste collection authority regarding disposal of your appliance. Local authorities are not obliged to dispose of commercial refrigeration equipment but may be able to offer advice on how to dispose of the equipment locally.
Alternatively call the POLAR helpline for details of national disposal companies within the EU.

Compliance
The WEEE logo on this product or its documentation indicates that the product must not be disposed of as household waste. To help prevent possible harm to human health and/or the environment, the product must be disposed of in an approved and environmentally safe recycling process. For further information on how to dispose of this product correctly, contact the product supplier, or the local authority responsible for waste disposal in your area.
POLAR parts have undergone strict product testing in order to comply with regulatory standards and specifications set by international, independent, and federal authorities.
POLAR products have been approved to carry the following symbol:

All rights reserved. No part of these instructions may be produced or transmitted in any form or by any means, electronic,mechanical, photocopying, recording or otherwise, without the prior written permission of POLAR.
Every effort is made to ensure all details are correct at the time of going to press, however, POLAR reserve the right to change specifications without notice.

G-Series Upright:

  1. Slimline Fridge 440Ltr
  2. Slimline Freezer 440Ltr
  3. Fridge 600Ltr
  4. Freezer 600Ltr
  5. Double Door Fridge 1200Ltr
  6. Double Door Freezer 1200Ltr
  7. Double Door Slimline Fridge 960Ltr
  8. Double Door Slimline Freezer 960Ltr
  9. Double Door Fridge 1200Ltr White
  10. Double Door Freezer 1200Ltr White
  11. Stable Door Gastro Fridge 600Ltr
  12. Stable Door Gastro Freezer 600Ltr
  13. Double Stable Door Gastro Fridge 1200Ltr
  14. Double Stable Door Gastro Freezer1200Ltr
  15. Gastro Display Fridge 600Ltr
  16. Double Door Gastro Display Fridge 1200Ltr U-Series Upright:
  17. Fridge 650Ltr
  18. Freezer 650Ltr
  19. Double Door Fridge 1300Ltr
  20. Double Door Freezer 1300Ltr

Application of Territory Legislation & Council Directives(s)

Machinery Directive 2006/42/EC

Supply of Machinery (Safety) Regulations 2008
EN 60335-1:2012 +A11:2014 +A13:2017 +A1:2019 +A14:2019 +A2:2019
EN 60335-2-89:2010 +A1:2016 +A2:2017
EN 62233:2008
Electro-Magnetic Compatibility (EMC) Directive 2014/30/EU – recast of 2004/108/EC Electromagnetic Compatibility Regulations 2016 (S.I. 2016/1091)
EN 55014-1:2017 +A11:2020
EN 55014-2:2015
EN IEC 61000-3-2:2019 +A1:2021
EN 61000-3-3:2013 +A1:2019
Regulation (EU) 2015/1095 – Ecodesign professional refrigerators
EN 16825: 2016 +A1:2019
Restriction of Hazardous Substances Directive (RoHS) 2015/863 amending Annex II to Directive 2011/65/EU
Restriction of the Use of Certain Hazardous Substances in Electrical and Electronic Equipment Regulations 2012 (S.I. 2012/3032)

I, the undersigned, hereby declare that the equipment specified above conforms to the above Territory Legislation, Directive(s) and Standard(s).

Date                                      19th April 2022
Signature
Full Name
Position
Producer Address

+44 (0)845 146 2887

References

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