Clarke DFT230 230V Diesel Fuel Transfer Pump Instruction Manual

Clarke DFT230 230V Diesel Fuel Transfer Pump

INTRODUCTION

Thank you for purchasing this CLARKE Pump.
The DFTP230 pump is a self-priming rotary vane pump equipped with a by-pass valve and built-in filter on the inlet side. It is designed only for use with diesel fuels, parafin and light fuel oil. It must not be used with water, petroleum fuels or alcohol, nor if small solids are known to be in suspension. Before attempting to use this product, please read this manual thoroughly and follow the instructions carefully. In doing so you will ensure the safety of yourself and that of others around you, and you can look forward to your purchase giving you long and satisfactory service.

SPECIFICATIONS

Fluid Classification / Fluids to be used| Clean (parafin, light fuel oil, diesel)
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Max. Head| 6 m
Max. Flowrate (dependent upon temperature/type of oil)| 56 l/min
Duty Cycle| Continuous
Max. Operating Temperature| 10 – 70o C
Max liquid temperature| 40o C
Weight (complete)| 14 kg
Inlet Hose Length| 2 m
Outlet Hose Length| 2 m
Power cable length| 2 m
Motor| 230 Vac~50Hz
Input rated power| 450 W
IP Rating| IP 54
Thermal overload protection fitted| Yes

Please note that the details and specifications contained herein, are correct at the time of going to print. However, CLARKE International reserve the right to change specifications at any time without prior notice. Always consult the pump’s data plate.

SAFETY PRECAUTIONS

Please read all of the safety and operating instructions carefully before using this product. Keep these instructions in a safe place for future reference.

WORK AREA

1. Keep the work area clean and well-lit. Cluttered and dark areas invite accidents.
2. Do not operate power products in explosive atmospheres such as in the presence of flammable liquids, gasses or dust. Power products create sparks that may ignite dust or fumes.

ELECTRICAL SAFETY

1. Do not abuse the electrical cable. Keep the cable away from sources of heat, oil, sharp edges or moving parts. Damaged or tangled cables increase the risk of electric shock.

PUMP SAFETY

1. DO NOT use this pump where there is a danger of fire.
2. DO NOT use to pump ANY liquid other than diesel, paraffin, and light fuel oil.
3. ALWAYS ensure the ON/OFF switch, is in the OFF (O) position, BEFORE connecting to the battery. This is to avoid the possibility of arcing taking place, thereby reducing the risk of fire.
4. Switch the pump OFF as soon as the task is complete.
5. Do not use the pump if the switch does not turn it on and off. Any power product that cannot be controlled with the switch is dangerous and must be repaired.
6. If necessary, have your pump repaired by a qualified person using identical replacement parts. This will ensure that the safety of the product is maintained.

ENVIRONMENTAL PROTECTION

1. Take care to ensure that if diesel fuel is spilt that it is cleaned away using sand or treated with absorbent granules designed for the purpose.
2. Always make every effort to contain any spillage and prevent ingress into the local water course.

ENVIRONMENTAL RECYCLING POLICY
Through the purchase of this product, the customer is taking on the obligation to deal with the WEEE in accordance with the WEEE regulations in relation to the treatment, recycling & recovery and environmentally sound disposal of the WEEE.

In effect, this means that this product must not be disposed of with general household waste. It must be disposed of according to the laws governing Waste Electrical and Electronic Equipment (WEEE) at a recognized disposal facility.

GUARANTEE

This CLARKE product is guaranteed against faulty manufacture for a period of 12 months from the date of purchase. Please keep your receipt as proof of purchase. This guarantee is invalid if the product is found to have been abused or tampered with in any way, or not used for the purpose for which it was intended. Faulty goods should be returned to their place of purchase. No product can be returned to us without prior permission. This guarantee does not effect your statutory rights.

ELECTRICAL CONNECTIONS

WARNING!
READ THESE ELECTRICAL SAFETY INSTRUCTIONS THOROUGHLY BEFORE CONNECTING THE PRODUCT TO THE MAINS SUPPLY.

Before switching the product on, make sure that the voltage of your electricity supply is the same as that indicated on the rating plate. This product is designed to operate on 230VAC 50Hz. Connecting it to any other power source may cause damage. This product may be fitted with a non- rewireable plug. If it is necessary to change the fuse in the plug, the fuse cover must be refitted. If the fuse cover becomes lost or damaged, the plug must not be used until a suitable replacement is obtained.

If the plug has to be changed because it is not suitable for your socket, or due to damage, it should be cut off and a replacement fitted, following the wiring instructions shown below. The old plug must be disposed of safely, as insertion into a main socket could cause an electrical hazard.

WARNING!
THE WIRES IN THE POWER CABLE SHOULD BE COLOURED IN ACCORDANCE WITH THE FOLLOWING CODE: Blue = Neutral Brown = Live Yellow and Green = Earth.

To ensure that the colours of the wires in the power cable correspond with the markings on the terminals of your plug, proceed as follows.

• The Blue wire must be connected to the terminal marked N or coloured Black.
• The Brown wire must be connected to the terminal marked L or coloured Red.
• The Yellow and Green wire must be connected to the terminal marked E or coloured Green.

We strongly recommend that this machine is connected to the mains supply via a Residual Current Device (RCD)
If in any doubt, consult a qualified electrician. DO NOT attempt any connections yourself.

CONTENTS

CONNECTION & OPERATION

WARNING:
DO NOT USE IT WITH PETROL OR ANY OTHER HIGHLY FLAMMABLE LIQUID TO DUE TO THE POSSIBILITY OF SPARKING TAKING PLACE AND CAUSING FIRE.

1. The pump can be installed in any horizontal mounting position and mounted using screws of adequate size (not supplied) through the mounting holes in the base.

2. If the fuel supply tank is located higher than the pump it is advisable to install an anti-siphon valve to prevent the possibility of fuel leaks.

3. The pump should not be installed at more than 6m above the fuel supply.

4. Check the inlet and outlet ports and that their threads are clean before connecting the hoses.

5. Before connecting the delivery hose, partially fill the pump body with diesel fuel to facilitate priming. Ensure hoses and tank are free of dirt particles.

6. Screw in either;

   • The inlet and outlet hoses supplied or
   • The inlet adaptors for use with 19mm hoses
     NOTE: The infeed hose is connected to the side of the pump with the inlet filter and the outlet hose to the side marked “OUT” on the pump body.

7. Connect the dispensing nozzle to the outlet hose.

   • The hose and connections need to be completely airtight otherwise air will be drawn in and reduce the flow. If required use PTFE tape.

8. Before connecting the delivery hose FOR THE FIRST TIME, partially fill the pump body with fuel to facilitate priming. Ensure the hoses and tank are free from contamination.

9. Ensure the ON/OFF switch is set to the OFF (O) position BEFORE plugging the pump into the power supply.

10. Switch the pump on.

11. When starting for the first time, opening the dispensing nozzle will permit the evacuation of air and achieve quicker priming.

12. Always switch off the pump when finished dispensing.

13. Ensure the hose and inlet filter are clean as once clogged, pump performance will quickly decline.

14. When finished pumping, switch off the pump. Do not allow the pump to run dry for more than 30 seconds after discharge has stopped.

FAULT FINDING

Plug the pump into the socket.
| Check the switch is on and that the fuse is not blown.| Replace fuse or switch on.
| Pump rotor jammed.| Check for possible damage or obstruction of the rotating parts.
| Motor fault.| Return to Clarke Service Department for repair.
| Thermal cut-out has tripped.| Wait for pump to cool down before re-starting.
Motor turns slowly when starting.| Low supply voltage.| Check electrical supply.
Lack of flow delivery.| Low level in the storage tank.| Refill the tank.
| Foot filter blocked.| Clean out the filter.
| Pump is positioned too high above the storage tank.| Position the pump lower in relation to the tank.
| By-pass valve blocked.| Return to Clarke Service Department for repair.
| Air entering the pump via the suction tubing.

Narrowing of the suction tubing.

Low pump speed.

Suction tubing is resting on the bottom of the tank.

| Check the tubing connections.

Tubing is damaged, blocked, or the wrong type of tubing being used.

Check the power supply. Raise the tubing.

Leakage from the pump body.| Seal damaged.| Return to Clarke Service Department for repair.
Increased pump noise| Cavitation of the liquid being pumped.| Reduce suction pressure
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| Irregular functioning of the by-pass valve| Dispense fuel until the air is purged from the by- pass system.
| Air is present in diesel fuel.| Check the suction hose connection.

MAINTENANCE

The pump requires little maintenance but should be inspected before use to ensure that the power cable is in good condition.

Ensure that the hoses are perfectly sound and secure and that the filter on the end of the inlet hose is kept clean. Periodically remove the cover panel shown and clean the pump inlet filter as necessary. Store the pump in dry conditions protected from the weather.

For any problems requiring the dismantling of the pump, contact your CLARKE dealer.

DFT230 COMPONENT PARTS

DECLARATION OF CONFORMITY

This is an important document and should be retained.

We hereby declare that this product(s) complies with the following statuary requirements (s):

• Electromagnetic Compafib1hty Regulaffons 2016
• The Restriction of the Use of Certain Hazardous Substances in Electrical & Ele~tronic Equipment
• Regulations 2012
• Noise Em1~sions in the Environment by Equipment for Use Outdoors Regulations 2001
• Supply of Machinery (Safety) Regulations 2008.

The following standards have been applied to the product(s):

• EN IEC61000-6-I:2019, EN /EC 61000-6-3:2021, EN /EC 61000-3-2:2019,
• EN 61000-3-3:2013 + A1:2019,
• EN 60335-1:2012 + A11:2014 + A13:2017 + Al:2019 + A/4:2019 + A2:2019,
• EN 60335-2-41:2003 + A1:2004 + A2:2010, EN 62233:2008, EN 60204-1:2018,
• EN ISO 12100:2010, EN 809:1998 + Al:2009, EN IEC/52321- 1:2013, EN /EC 62321-2:2013,
• IEC 62321-8:2017, EN ISO 3744:1995, EN 60204-1:2018, EN ISO 12100:2010

The technical documentation required to demonstrate that the product (s) meet(s) the requirement(s) of the aforementioned legislation has been compiled and is available for inspection by the relevant enforcement authorities.

The UKCA mark was first applied in: 2022

• Product Description: Diesel Fuel Transfer Pump (230V)
• Model number(s): DFT230
• Serial/ batch Number: N/A
• Date of Issue: 15/08/22

We hereby declare that this product(s) complies with the following directive(s):

• 2014130/EU Electromagnetic Compstib11ity Direc;tive
• 2011165/EU Restriction of the Use of Certain Hazardous Substances in Electrical & Electronic Equipment (ROHS Directive
• 2000/14/EC  Outdoor Noise Emissions Directive
• 006142/EC Machinery Directive

The following standards have been applied to the product(s):

• EN /EC 61000-5-1:2019, EN /EC 61000-6-3:2021, EN /EC 81000-3-2:2019,
• EN 61000-3-3:2013 + Al:2019,
• EN 60335-1:2012 + A11:2014 + A13:2017 + M:2019 + A14:2019 + A2:2019,
• EN 60335-2-41:2003 +M:2004 + A2:2010, EN 62233:2008, EN 60204-1:2018,
• EN ISO 12100:2010, EN 809:1998 + Al:2009, /;’N //’;C 62321-1:2013, EN /EC 62321-2:2013,
• IEC 62321-8:2017, EN ISO 3744:1995, EN 60204-1:2018, EN ISO 12100:2010

The technical documentation required lo demonstrate that the product(s) meet(s) the requirement(s) of the aforementioned directive(s) has boon compiled and is available for inspection by the relevant enforcement authorities.

The CE mark was first applied irt: 2012

• Product Description: Diesel Fuel Transfer Pump (230V)
• Model number(s): DFT230
• Serial/ batch Number: N/A
• Date of Issue: 15/08/22

Parts Enquiries
Parts@clarkeinternational.com.

Servicing & Technical Enquiries
Service@clarkeinternational.com.

SALES:
UK 01992 565333 or Export 00 44 (0)1992 565335

Clarke INTERNATIONAL Hemnall Street, Epping, Essex CM 16 4LG www.clarkeinternational.com.

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