CLARKE DEVIL 7030 30KW Electric Fan Heater Instruction Manual

May 15, 2024
Clarke

CLARKE DEVIL 7030 30KW Electric Fan Heater

CLARKE-DEVIL-7030-30KW-Electric-Fan-Heater-product

Specifications

  • Model: DEVIL 7030
  • Part Number: 6935458
  • Heat Output: 30 kW
  • Guarantee: Refer to the manufacturer’s warranty
  • Operating Parameters: Suitable for drying and warming commercial/industrial buildings with adequate ventilation

Product Usage Instructions

Introduction

Thank you for purchasing the CLARKE 30KW Electric Fan Heater. Before using the product, carefully read and follow the instructions provided in this manual.

Safety Information

Ensure you understand and adhere to the safety rules provided in the manual. The heater must be earthed for electrical safety.

Functionality

The electric fan heater is designed for drying and warming well-insulated areas as a supplementary heat source. It is not meant to be the primary heat source.

Operation

  1. Ensure the heater is placed in a well-insulated area with adequate ventilation.
  2. Connect the heater to a suitable power outlet matching its power requirements.
  3. Avoid modifying the plug or using adaptor plugs with earthed appliances.
  4. Do not abuse the electrical cable and keep it away from heat sources and moving parts.
  5. Disconnect the heater from the power supply before moving or performing maintenance tasks.

Maintenance

Regularly clean the heater to ensure efficient operation. Refer to the maintenance instructions in the manual for detailed guidance.

FAQ

  • Q: Can this electric fan heater be used as the primary heat source?
    • A: No, this heater is designed for well-insulated areas and is intended as a supplementary heat source.
  • Q: What is the maximum continuous heat output of this heater?
    • A: The maximum continuous heat output is 30 kW.

INTRODUCTION

Thank you for purchasing this CLARKE product. Before attempting to use this product, please read this manual thoroughly and follow the instructions carefully.

GUARANTEE

This product is guaranteed against faulty manufacture for a period of 12 months from the date of purchase. Please keep your receipt which will be required as proof of purchase. This guarantee is invalid if the product is found to have been abused or tampered with in any way, or not used for the purpose for which it was intended. Faulty goods should be returned to their place of purchase, no product can be returned to us without prior permission. This guarantee does not effect your statutory rights.

FUNCTION AND OPERATING PARAMETERS

This is a forced air heater. It’s intended use is for drying and the warming of commercial/industrial buildings and areas where adequate ventilation is provided.

  • It must be operated as prescribed in the operating manual.
  • It is not intended to be used for domestic use or for the heating of habitable areas.
  • It is not intended to be used to reach and maintain a certain level of human thermal comfort within an enclosed space in which the heater is situated.
  • It is not intended to be used in enclosed areas with restricted ventilation.
  • It is not intended for warming animals or live stock

THE FOLLOWING TABLE ADDRESSES THE INFORMATION REQUIREMENTS OF REG.2015/1188

Item Symbol Value Unit
Heat output
Measured seasonal space heating energy efficiency 36%
Nominal heat output Pnom 30 kW
Minimum heat output (indicative) P min 15 kW
Maximum continuous heat output P max 30 kW

Auxiliary electricity consumption
At nominal heat output| elmax| n/a| kW
At minimum heat output| el min| n/a| kW
In standby mode| elSB| 0| kW
Type of heat input for electric storage local heaters only
Manual heat charge control with integrated thermostat| No
Manual heat charge control with room and/or outdoor temperature feedback| No
Electronic heat charge control with room and/or outdoor temperature feedback| No
Fan assisted output| No
Type of heat output/room temperature control (select one)
Single stage heat output, no temperature control| No
Two or more manual stages, no temperature control| No
With mechanical thermostat temp control| Yes
With electronic temperature control| No
Electronic temperature control with day timer| No
Electronic temperature control with week timer| No
Other control options (multiple selections possible)
Room temperature control with presence detection| No
Room temperature control with open window detection| No
Room temperature control with distance control option| No
Room temperature control with adaptive start control| No
Room temperature control with working time limitation| No
Room temperature control with black bulb sensor| No

SAFETY SYMBOLS

The following symbols appear on the unit.CLARKE-DEVIL-7030-30KW-Electric-
Fan-Heater-fig \(1\)

SAFETY RULES

Make sure that you read, understand and comply with the following.

ELECTRICAL SAFETY

WARNING: THIS HEATER MUST BE EARTHED

  1. Electrical appliances must match the power outlet. NEVER modify the plug in any way. DO NOT use adaptor plugs with earthed (grounded) appliances. Correct plugs and outlets will reduce the risk of electric shock.
  2. DO NOT abuse the electrical cable. NEVER use the cable for pulling or unplugging the heater. Keep the cable away from sources of heat, oil, sharp edges or moving parts. Damaged or tangled cables increase the risk of electric shock.
  3. Keep the power cable well away from machines and ensure an adequate electrical supply is close at hand so that the operation is not restricted by the length of the cable.
  4. ALWAYS disconnect from the power supply before moving the heater or performing any cleaning or maintenance tasks.
  5. Inspect the mains cable regularly for signs of damage. DO NOT use if it is damaged, and ALWAYS keep it away from the source of heat.
  6. Check the heater for damage before use. DO NOT use if the heater tubes/ elements are damaged or broken. Any damage should be properly repaired or the part replaced. If in doubt, DO NOT use. Consult your local CLARKE dealer.

MAINTENANCE

WARNING: SERVICING OR INTERNAL MAINTENANCE MUST ONLY BE CARRIED OUT BY THE CLARKE SERVICE DEPARTMENT.

  1. Check that the heater is in good working order. Take immediate action to repair or replace damaged parts.
  2. DO NOT allow the heating elements to become covered with dust which could become a fire hazard. If used in a dusty workplace it should be cleaned as described under Cleaning and Maintenance.
  3. Only recommended parts should be used. Unapproved parts may be dangerous and will invalidate the warranty.
  4. DO NOT attempt to repair a damaged heater, contact the Clarke service department.

POSITIONING

WARNING: DO NOT USE THE HEATER NEAR FLAMMABLE MATERIAL, LIQUIDS, SOLIDS, GASSES OR COMPRESSED GAS CYLINDERS ETC.

  1. This heater is designed for indoor use only.
  2. DO NOT use this heater in small rooms when they are occupied by persons not capable of leaving the room on their own unless constant supervision is provided.
  3. DO NOT use this heater in the immediate surroundings of a bath, a shower, a swimming pool or wet surfaces.
  4. NEVER place the heater against or near any surface such as a wall, door, curtains, furniture or combustible material etc. Allow at least 2 metre clearance.
  5. DO NOT place the heater immediately below any electrical outlet.
  6. DO NOT place the heater on a raised surface or anywhere where it could topple over. ALWAYS use on a horizontal and stable surface.
  7. ALWAYS ensure that the grille cannot be blocked.
  8. DO NOT operate fan heaters in explosive atmospheres such as in the presence of flammable liquids, gasses or dust such as in a paint spray booth or any explosive environment. Electric motors create sparks which may ignite dust or fumes.

OPERATION

  1. This heater is intended for drying & warming of commercial/industrial buildings where adequate ventilation is provided. It is NOT for domestic use or for heating habitable areas.
  2. The heater should NOT be used by children or persons with reduced physical, sensory or mental capabilities, or lack of experience and knowledge.
  3. CAUTION: Some parts of this product can become very hot and cause burns. Particular attention should be given where, animals, children and vulnerable people are present.
  4. The heater must only be used by people who have read these instructions and have been trained in its use.
  5. DO NOT use if dropped.
  6. DO NOT use if there is visible signs of damage.
  7. DO NOT obstruct the air inlet and outlet sections of the heater.
  8. DO NOT cover the heater with anything that could restrict the air flow.
  9. DO NOT touch the heater casing or grille when first switched off, as these will be very hot and will take time to cool.
  10. DO NOT get the heater wet or use in areas of high condensation.
  11. DO NOT allow the power lead to touch hot surfaces.
  12. DO NOT connect other appliances to the same mains socket as the heater.
  13. DO NOT use this heater with a programmable timer used to switch it on automatically.
  14. DO NOT leave the heater unattended.

SERVICE & REPAIRS

  1. If necessary, have your heater repaired by a qualified person using identical replacement parts. This will ensure that the safety of the product is maintained.
  2. Please keep these instructions in a safe place for future reference.

ELECTRICAL CONNECTIONS

WARNING: THE INSTALLATION OF THIS APPLIANCE SHOULD BE CARRIED OUT BY A COMPETENT ELECTRICIAN AND BE IN ACCORDANCE WITH THE CURRENT IEE WIRING REGULATIONS (BS7671-2:2008).

This machine MUST be connected to a 400 Volt, 3 phase 50Hz supply through a suitably rated isolator switch. It cannot be operated from a single phase supply. The user should purchase a suitable connecting cable capable of handling 63 Amps (recommended Cross Sectional Area 10mm2) and supply plug rated at 63A (or better) which complies with BSEN 60309. A length of 2-3 metres is recommended giving mobility to the appliance but without becoming a trip hazard If in any doubt, consult a qualified electrician. DO NOT attempt any electrical work yourself.

SAFETY SYSTEMS

THERMOSTATIC PROTECTION The Devil 7030 has a manual reset thermal cut out to prevent the unit from overheating. If the thermal cut out activates, then turn off the power and disconnect from the power supply. Allow the heater to cool down for several minutes before pressing the reset button. Reconnect to the power supply and turn on to resume operation.

LIST OF CONTENTS

1 x Heater 1 x Axle c/w Circlip (2)
1 x R/H & 1 x L/H Support Frames 2 x Wheel
1 x Upper Handle 1 x Fixings Pack

ASSEMBLY

  1. Fit the right leg frame to the main body as shown.
    NOTE: The bolt needs to be inserted before the handwheel.
    NOTE: The bolt goes through the larger of the 2 holes in the spacer.

  2. Fit the axle and left hand support frame.
    NOTE: The circlip shown must be on the inside of the legs.

  3. Fit the wheels as shown.
    NOTE: The cap fits over the flat washer.

  4. Use the nuts and bolts supplied, to secure the handle to the leg frames as shown.

OPERATION

  • WARNING: DO NOT USE THIS HEATER IN SMALL ROOMS WHEN THEY ARE OCCUPIED BY PERSONS NOT CAPABLE OF LEAVING THE ROOM ON THEIR OWN, UNLESS CONSTANT SUPERVISION IS PROVIDED.
  • CAUTION: SOME PARTS OF THIS PRODUCT CAN BECOME VERY HOT AND CAUSE BURNS. PARTICULAR ATTENTION HAS TO BE GIVEN WHERE CHILDREN AND VULNERABLE PEOPLE ARE PRESENT.
  1. Put the heater in a level position on a flat surface and at a safe distance from flammable materials. Keep a minimum of 2m clearance all round.
  2. Connect the heater to a suitable power supply.
  3. Set the thermostat control to the maximum setting (fully clockwise).
  4. Set the mode selector to one of the 3 settings:
    • The heater will take up to three minutes to reach optimum temperature.
  5. Once the room reaches the required temperature, turn the thermostat control slowly counter-clockwise until the thermostat clicks, leave the control in this position.
    • The room temperature will be maintained at this setting. The heater will continue to operate until the power switch is turned to the OFF position.
  6. For fan only operation, turn the power switch to the fan only setting and set the thermostat to its minimum setting.
  7. Turn the heater off by turning the power switch to “0”,
    • Do not remove the plug from the mains supply. The fan will continue to run for several minutes to lower the temperature of the case and elements. Once the fan stops you can safely remove the plug from the power supply.
  8. When not in use, disconnect the heater from the mains supply. Store it in a safe, dry, childproof location.

MAINTENANCE

WARNING: ALWAYS DISCONNECT FROM THE POWER SUPPLY AND ALLOW THE HEATER IT TO COOL DOWN BEFORE PERFORMING ANY MAINTENANCE TASKS.

  • Clean the heater with a soft damp cloth, Do not use solvents or abrasives.
  • Make sure that the heater grill is not blocked.
  • No other maintenance is required, should you discover any problem with the heater, return it to the Clarke service department for repair.

SPECIFICATIONS

Operating Voltage, Current and Frequency: (V / A / Hz / Phs)| 400 V / 43A / 50Hz / 3 Phase
---|---
Operating Temperature: (Min/Max) (°C)| 0-40°C
Heat Output: (kW)| 30 kW
Air Output: (m3/h)| 1440m3/h
Safety Device| Thermal cut-out
Duty Cycle Classification| Continuous duty
Electrical Insulation Class| I
Product: Depth x Width x Height| 640 x 610 x 1012 mm
Product Weight| 30.45 kg

ENVIRONMENTAL RECYCLING POLICY

Through purchase of this product, the customer is taking on the obligation to deal with the WEEE in accordance with the WEEE regulations in relation to the treatment, recycling & recovery and environmentally sound disposal of the WEEE. In effect, this means that this product must not be disposed of with general household waste. It must be disposed of according to the laws governing Waste Electrical and Electronic Equipment (WEEE) at a recognised disposal facility.

TROUBLESHOOTING

Problem Possible Cause Remedy

Heater does not operate, although plugged in with the switch and thermostat

switched on.

| Plug is loose/bad connection.| Pull the plug out & check all connections (cable/plug and socket).
Fuse blown or circuit breaker trips.| Replace if necessary and investigate cause. If fuse blows

repeatedly, consult your Clarke dealer.

No power at socket outlet.| Insert the plug in a suitable socket.
Heating element glowing hot.| Input voltage too high or too low.| Use a power supply in accordance with the rating on the label.
Air inlet grille is blocked.| Ensure the heater is kept away from any objects that could cover the air inlet or be drawn into it.
The unit has failed to heat up so only the air fan has operated.| The control switch not set at a level.| Turn switch to a heating level.
Thermostat has tripped.| Turn the thermostat and listen. If there is no CLICK and the thermostat is not damaged, the heater will automatically switch ON when it has cooled down.
The manually reset

cut-out has operated.

| Disconnect the power. Take a suitable pin and insert it into the manual RESET hole in the control panel. Press the RESET button and connect the circuit.
Abnormal noise.| Heater is not level.| Stand heater on a level surface.

PARTS DIAGRAM

CLARKE-DEVIL-7030-30KW-Electric-Fan-Heater-fig
\(6\)

PARTS LIST

1 Front Rings 28 Motor
2 Front Grille 29 Rear Grille
3 Heat Shield 30 Rear Rings
4 Switch Knob 31 Heating Elements
5 Securing Rings 32 Heater Bracket Upper
6 Speed Controller 33 Heater Bracket Bottom
7 Location Part For Switch 34 Wheel
8 Temperature Controller 35 Wheel Cover
9 Fasten Spring 36 Securing Plate
10 Thermostat Knob 37 Axle
11 Control Box L 38 Base Pad
12 Control Box Cover 39 Rear Frame
13 Control Box R 40 Adjustable Screw
14 Cable Inlet Gland 41 Spacer
15 Sealing Tape 42 Securing Plate L
16 Overheat Thermostat 43 Securing Plate
17 After Cooling Thermostat 44 Rivet Nut
18 Chassis Panel 45 Securing Plate R
19 Motor Capacitor. 46 Front Frame
20 Insulate Board Of Contactor 47 Fixing Bolt
21 Ac Contactor 48 Location Plate
22 Wire Terminal 49 Insulate Sleeve
23 Grommet 50 Upper Frame
24 Insulate Board 51 Temperature Control Top Rod
25 Heat Shield 52 Temperature Control Bracket
26 House Casing 53 Button
27 Fan

DECLARATION OF CONFORMITY-UKCA & CECLARKE-DEVIL-7030-30KW-Electric-Fan-
Heater-fig \(7\) CLARKE-DEVIL-7030-30KW-
Electric-Fan-Heater-fig \(8\)

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CLARKE-DEVIL-7030-30KW-Electric-Fan-Heater-fig \(9\)CLARKE-DEVIL-7030-30KW-Electric-Fan-Heater-fig
\(10\)

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