CAREL µPCII- Programmable Built-in Controller with and without Cover Instructions
- June 12, 2024
- Carel
Table of Contents
µPCII- Programmable Built-in Controller with and without Cover
Instructions
READ AND SAVE
THESE INSTRUCTIONS
Connector’s description
Key:
-
Power supply 230Vac for version with transformer(UP2A)
Power supply 230Vac for version with transformer, compatible with flammable refrigerant gases(UP2F)
Power supply 24Vac for version without trasformer (UP2B)
Power supply 24Vac for version without trasformer, compatible with flammable refrigerant gases (UP2G) -
Universal channel
-
Analog outputs
-
Digital inputs
-
5a.Valve output 1
5b.Valve output 2 -
Relay digital output switch type
-
Voltage inputs for digital output 2, 3, 4, 5
-
Voltage digital outputs
-
Alarm digital output
-
Serial line pLAN
-
Serial line BMS2
-
Serial line Fieldbus
-
PLD terminal connector
-
Dipswitch for selection
-
Optional serial card
-
Power supply – Green Led
Important warnings
The CAREL product is a state-of-the-art product, whose operation is specified
in the technical documentation supplied with the product or can be downloaded,
even prior to purchase, from the website www.carel.com. – The client (builder,
developer or installer of the final equipment) assumes every responsibility
and risk relating to the phase of configuration the product in order to reach
the expected results in relation to the specific final installation and/or
equipment. The lack of such phase of study, which is requested/ indicated in
the user manual, can cause the final product to malfunction of which CAREL can
not be held responsible. The final client must use the product only in the
manner described in the documentation related to the product itself. The
liability of CAREL in relation to its own product is regulated by CAREL’s
general contract conditions edited on the website
www.carel.com and/or by specific agreements with
clients.
WARNING: separate as much as possible the probe and digital input signal
cables from the cables carrying inductive loads and power cables to avoid
possible electromagnetic disturbance. Never run power cables (including the
electrical panel wiring) and signal cables in the same conduits.
Disposal of the product: The appliance (or the product) must be disposed of
separately in accordance with the local waste disposal legislation in force.
General characteristics
μPCII is a microprocessor-based electronic controller developed by CAREL for
many applications in the air-conditioning, heating and refrigeration sectors
and solution for HVAC/R sector. It ensures absolute versatility, allowing
specific solutions to be created on customer request. Using 1tool software
developed by Carel for programmable controller it is assured maximum
programming flexibility suitable for each application. µPCII controls inputs
outputs logic, the pGD user interface and others devices communication thanks
to three serial ports built in. The universal channel (called on the drawing
U) could be configured by application software to connect active and passive
probes, free voltage digital inputs, analog outputs and PWM outputs. This
technology increase the configurability of input output lines and flexibility
of the product for different applications. The 1TOOL software installable on
PC, for the creation and customization of application software, simulation,
monitoring and definition of pLAN networks, allows us to develop new
applications quickly. The loading of the application software is controlled
using the program pCO Manager, free available on the site
http://ksa.carel.com.
I/O characteristics
Digital inputs| Type: voltage-free contact digital inputs Number of digital
inputs (DI): 4
---|---
Analogue outputs| Type: 0T10 Vdc continous, PWM 0T10V 100 Hz synchronous with
power supply,
PWM 0…10 V frequency 100 Hz, PWM 0…10 V frequency 2 KHz, maximum current 10mA
Number of analogue outputs (Y): 3
Precision of analog outputs: +/- 3% of full scale
Universal channels| Bit analogue-digital conversion: 14
Type of input selectable by software: NTC, PT1000, PT500, PT100, 4-20mA, 0-1V,
0-5V, 0-10V,
Voltage-free contact digital input, fast digital input
Type of output selectable by software:
PWM 0/3,3V 100Hz, PWM 0/3,3V 2KHz, Analogue output 0-10V – Maximum current 2mA
Number of universal channels (U): 10
Accuracy of passive probes: ± 0,5 C in all temperature range
Accuracy of active probes: ± 0,3% in all temperature range
Accuracy of analogue output: ± 2% full scale
Digital outputs| Group 1 (R1), Switchable power: NO EN 60730-1 1(1) A 250Vac
(100.000 cycles)
UL 60730-1: 1 A resistive 30Vdc/250Vac, 100.000 cycles
Group 2 (R2), Switchable power: NO EN 60730-1 1(1) A 250Vac (100.000 cycles)
UL 60730-1: 1 A resistive 30Vdc/250Vac 100.000 cycles, 1/8Hp (1,9 FLA, 11,4
LRA) 250Vac,
C300 pilot duty 250Vac, 30.000 cycles
Group 2 (R3, R4, R5), Switchable power: NO EN 60730-1 2(2) A 250Vac (100.000
cycles)
UL 60730-1: 2 A resistive 30Vdc/250Vac, C300 pilot duty 240Vac, 30.000 cycles
Group 3 (R6, R7, R8), Switchable power: NO EN 60730-1 6(4) A 250Vac (100.000
cycles)
UL 60730-1: 10 A resistive, 10 FLA, 60 LRA, 250Vac, 30.000 cycles
(UP2A**,UP2B)
UL 60730-1: 10 A resistive, 8 FLA, 48 LRA, 250Vac, 30.000 cycles
(UP2F,UP2G)
Max switchable voltage: 250Vac.
Switchable power R2, R3 (SSR case mounting): 15VA 110/230 Vac or 15VA 24 Vac
depends on the model
The relays in groups 2 e 3 have basic insulation and the same power supply
must be applied.
Attention for group 2, with 24Vac SSR, power supply must be SELV 24Vac.
Between different relays gruops could be applied different power supplies
(reinforced insulation).
Unipolar Valve| Number of valve: 2
outputs| Maximum power for each valve: 7 W
Type of duty: unipolar
Valve connector : 6 pin fixed sequence
Power supply: 12 Vdc ±5%
Max current: 0.3 A for each winding
Minimum winding resistance: 40 Ω
Maximum cable lenght: 2m without shielded cable. 6 m with shielded cable
connected to
ground both on valve side and electronic controller side (E2VCABS3U0,
E2VCABS6U0)
** max. 6 sonder 0…5Vraz. e max. 4 sonder 4…20mA
Guidelines for disposal
- The appliance (or the product) must be disposed of separately in accordance with the local waste disposal legislation in force.
- Do not dispose of the product as municipal waste; it must be disposed of through specialist waste disposal centres.
- The product contains a battery that must be removed and separated from the rest of the product according to the instructions provided, before disposing of the product.
- Improper use or incorrect disposal of the product may negative effects on human health and on the environment.
- In the event of illegal disposal of electrical and electronic waste, the penalties are specified by local waste disposal legislation.
Dimensions
Mounting instruction
Note:
- To cable the connectors, the plastic parts A and B have not be mounted. Before to power on the product please to mount the A and B parts staring into the relative seat before the right side and then the left side with rotary movement as shown in the figure.
The assembly of plastic parts A and B let to reach a greater electrical safety for the user.
Mechanical and Electrical specifications
Power supply:
230 Vac, +10…-15% UP2A, UP2F;
24 Vac +10%/-15% 50/60 Hz,
28 to 36 Vdc +10 to -15% UP2B, UP2G;
Max power input : 25 VA
Insulation between power supply and instrument
- mod. 230Vac: reinforced
- mod. 24Vac: reinforced ensured by power supply of safety transformer
Max voltage connectors J1 and from J16 to J24: 250 Vac;
Minimum section of the wires – digital outputs: 1,5 mm
Minimum section of wires of all others connectors: 0,5mm
Note: for digital output cabling if the product is used at 70°C ambient
temperature 105°C cable approved have to be used.
Power supply
Type: +Vdc, +5Vr for power supply for external probe ,+12Vdc for terminal
power supply
Rated power supply voltage (+Vdc): 26Vdc ±15% for models 230Vac power supply
(UP2A, UP2F),
21Vdc ±5% for models 24Vac power supply (UP2B, UP2G)
Max current available +Vdc: 150mA, total taken from all connectors, protected
against short-circuits
Rated power supply voltage (+5Vr): 5Vdc ±2%
Max current available (+5Vr): 60mA, total taken from all connectors, protected
against short-circuits
Rated power supply voltage (Vout): 26Vdc ±15% for models 230Vac power supply
(UP2A, UP2F),
21Vdc ±5% Max current available (Vout) (J9): 100mA, suitable for power supply
THTUNE CAREL terminal, protected against short-circuits
Product specifications
Program memory (FLASH): 4MB (2MB BIOS + 2MB application program)
Internal clock precision: 100 ppm
Battery type: Lithium button battery (removable), CR2430, 3 Vdc
Battery lifetime characteristics of removable battery: Minimum 8 years in
normal operating conditions
Rules for battery substitute: Do not change battery, contact customer service
of Carel for changing
Use of Battery: the battery is used only for the proper running of internal
watch when not powered and to store data on memory type T of application
software. Replace the battery if the time is not updated when restarting the
product
User interface available
Type: all the pGD terminals with connector J15, PLD terminal with connector
J10,
THTune with connector J9.
Max distance for PGD terminal: 2m by telephone connector J15,
50m by shield-cable AWG24 connected to ground both side and electronic
controller side
Max. number of user interface: One user interface of pGD families on the
connector J15 or J14. One Thune user interface on J9 connector, or
alternatively PLD terminal with connector J10 choosing tLAN protocol on the on
board dip switch
Communication lines available
Type: RS485, Master for FieldBus1, Slave for BMS 2, pLAN
N. ber of available lines: 1 line not opt insulated on J11 connector (BMS2).
1 line not opt insulated on J9 connector (Fieldbus), if not used from pLD user
interface on J10 connector.
1 line not opt insulated on J14 connector (pLAN), if not used from pGD user
interface on J15 connector.
1 optional (J13), selectable from Carrel optional
Maximum connection cable-length: 2m without shield-cable, 500m by shield-cable
AWG24 connected to ground both side and electronic controller side
Maximum connections lenght
Universal digital inputs and everything without different specification: less
than 10m
Digital outputs: less than 30m
Serial Lines: check indication on relevant section
Operating conditions
Storage: -40T70 °C, 90% rH non-condensing
Operating: -40T70 °C, 90% rH non-condensing
Mechanical specifications
Dimensions: 13 DIN rail modules, 228 x 113 x 55 mm
Ball pressure test: 125 °C
Applications with flammable refrigerant gases
For use with flammable refrigerant gases, the controllers described in this
document have been evaluated and judged compliant
with the following requirements of IEC 60335 series standards:
- Annex CC of IEC 60335-2-24:2010 referenced by clause 22.109 and Annex BB of IEC 60335-2-89:2010 referenced by clause 22.108; components that produce arcs or sparks during normal operation have been tested and found to comply with the requirements in UL/IEC 60079-15;
- IEC/EN/UL 60335-2-24 (clauses 22.109, 22.110) for household refrigerators and freezers;
- IEC/EN/UL 60335-2-40 (clauses 22.116, 22.117) for electrical heat pumps, air-conditioners and dehumidifiers;
- IEC/EN/UL 60335-2-89 (clauses 22.108, 22.109) for commercial refrigerated appliances.
The controllers have been verified for the maximum temperatures of all
components, which during the tests required by IEC 60335 cl. 11 and 19 do not
exceed 268° C.
Acceptability of these controllers in end use application where flammable
refrigerant gases are used shall be reviewed and judged in the end use
application.
Other specifications
Environmental pollution: 2 level
Index of protection: IP00
Class according to protection against electric shock: to be incorporated into
Class I and/or II appliances
Insulation material: PTI175. Rated impulse voltage: 2.500V.
Period of stress across the insulating parts: long
Type of action: 1.C (Relays); 1.Y (110/230V SSR), SSR 24Vac electronic
disconnection is not guaranteed
Type of disconnection or micro switching: micro switching category of
resistance to heat and fire: category D (UL94 – V2)
Immunity against voltage surges: category II
software class and structure: Class A
To not touch or maintenance the product when power supply is applied
CAREL reserves the right to modify the features of its products without prior
notice
CAREL Industries HQs
Via dell’Industria, 11 – 35020 Brugine – Padova (Italy)
Tel. (+39) 0499716611 – Fax (+39) 0499716600
e-mail: [email protected]
www.carel.com
+050001592 – rel. 1.3 date 31.10.2022