BANNER R45C-2K-MQ IO-Link Master/Modbus Converter User Guide
- June 5, 2024
- BANNER
Table of Contents
BANNER R45C-2K-MQ IO-Link Master/Modbus Converter User Guide
This guide is designed to help you set up and install the R45C-2K-MQ IO-Link Master/Modbus Converter. For complete information on programming, performance, troubleshooting, dimensions, and accessories, please refer to the Instruction Manual at www.bannerengineering.com. Search for p/n 220214 to view the Instruction Manual. Use of this document assumes familiarity with pertinent industry standards and practices.
- Connects two IO-Link devices and provides access via Modbus RTU interface
- Rugged design; easy installation with no assembly or individual wiring required
- 5-pin M12 male quick disconnect connector
- Two 4-pin M12 female quick disconnect connectors
- Built-in indication for two IO-Link master ports
- Built-in indication for Modbus RTU connection status
- Rugged over-molded design meets IP65, IP67, and IP68
Overview
The R45C 2-Port Converter connects to two IO-Link devices and provides access to IO-Link data and functionality via a Modbus RTU connection. Modbus registers allow for access to both IO-Link devices and their functions:
- Process Data In
- Process Data Out
- Connected device information
- ISDU data
- Discrete I/O configuration
- IO-Link events
- Data storage
- SIO mode
For more information, see p/n 221399 IO-Link to ModBus Converter – Device Register Map.
Status Indicators
The R45C-2K-MQ IO-Link Master/Modbus Converter has matching RGB LED indicators on both sides for each IO-Link device port to allow for installation needs and still provide adequate indication visibility. There is also an Amber LED indicator on both sides of the converter, which is specific to the Modbus communication.
Mechanical Installation
Install the R45C 2-Port Converter to allow access for functional checks, maintenance, and service or replacement.
All mounting hardware is supplied by the user. Fasteners must be of sufficient strength to guard against breakage. Use of permanent fasteners or locking hardware is recommended to prevent the loosening or displacement of the device. The mounting hole (4.5 mm) in the R45C 2-Port Converter accepts M4 (#8) hardware. See the figure below to help in determining the minimum screw length.
**CAUTION:** Do not over tighten the R45C 2-Port Converter’s mounting screw during installation. Over tightening can affect the performance of the R45C 2-Port Converter.
Specifications
-
Voltage Input Range
18 V DC to 30 V DC -
Input Power
24 V DC at 4A -
Output Power
24 V DC at 50 mA + 200 mA/port = 450 mA maximum -
Supply Protection Circuitry
Protected against reverse polarity and transient voltages -
Leakage Current Immunity
400 μA -
Indicators
RGB1: IO-Link Port 1 Status
RGB2: IO-Link Port 2 Status
Amber: Modbus Communications
Connections
(2) Integral 4-pin M12 female quick disconnect
(1) Integral 5-pin M12 male quick-disconnect connector
Construction
Coupling Material: Nickel-plated brass
Connector Body: PVC translucent black
Vibration and Mechanical Shock
Meets IEC 60068-2-6 requirements (Vibration: 10 Hz to 55 Hz, 1.0 mm amplitude,
5 minutes sweep, 30 minutes dwell)
Meets IEC 60068-2-27 requirements (Shock: 30G 11 ms duration, half sine wave)
-
Environmental Ratings
For Indoor Use Only
IP65, IP67, IP68, UL Type 1 -
Operating Conditions
–40 °C to +70 °C (–40 °F to +158 °F)
90% at +70 °C maximum relative humidity (non-condensing)
Storage Temperature: –40 °C to +80 °C (–40 °F to +176 °F) -
IO-Link Baud Rates
COM1: 4.8 kbps
COM2: 38.4 kbps
COM3: 230.4 kbps -
Compliant Standards
IO-Link interface and System Specification v 1.1.2
IO-Link Test Specification v 1.1.2 -
Master Communication Protocol
RS485 – Modbus RTU -
Digital Inputs (SIO [DI] Mode)
Input Current: 5 mA typical
ON Voltage/Current: 15 V DC minimum/5 mA minimum
OFF Voltage: 5 V DC maximum -
Digital Outputs (SIO [DO] Mode)
On-Resistance: 120 mΩ typical, 250 mΩ maximum
Current Limit: 0.7 A minimum, 1.0 A typical, 1.3 A maximum
Off Leakage Current: -10 μA minimum, 10 μA maximum -
Certifications
Banner Engineering Corp. Limited Warranty
Banner Engineering Corp. warrants its products to be free from defects in material and workmanship for one year following the date of shipment. Banner Engineering Corp. will repair or replace, free of charge, any product of its manufacture which, at the time it is returned to the factory, is found to have been defective during the warranty period. This warranty does not cover damage or liability for misuse, abuse, or the improper application or installation of the Banner product.
THIS LIMITED WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES WHETHER EXPRESS OR IMPLIED (INCLUDING, WITHOUT LIMITATION, ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE), AND WHETHER ARISING UNDER COURSE OF PERFORMANCE, COURSE OF DEALING OR TRADE USAGE.
This Warranty is exclusive and limited to repair or, at the discretion of Banner Engineering Corp., replacement. IN NO EVENT SHALL BANNER ENGINEERING CORP. BE LIABLE TO BUYER OR ANY OTHER PERSON OR ENTITY FOR ANY EXTRA COSTS, EXPENSES, LOSSES, LOSS OF PROFITS, OR ANY INCIDENTAL, CONSEQUENTIAL OR SPECIAL DAMAGES RESULTING FROM ANY PRODUCT DEFECT OR FROM THE USE OR INABILITY TO USE THE PRODUCT, WHETHER ARISING IN CONTRACT OR WARRANTY, STATUTE, TORT, STRICT LIABILITY, NEGLIGENCE, OR OTHERWISE.
Banner Engineering Corp. reserves the right to change, modify or improve the design of the product without assuming any obligations or liabilities relating to any product previously manufactured by Banner Engineering Corp. Any misuse, abuse, or improper application or installation of this product or use of the product for personal protection applications when the product is identified as not intended for such purposes will void the product warranty. Any modifications to this product without prior express approval by Banner Engineering Corp will void the product warranties. All specifications published in this document are subject to change; Banner reserves the right to modify product specifications or update documentation at any time. Specifications and product information in English supersede that which is provided in any other language. For the most recent version of any documentation, refer to: www.bannerengineering.com.
For patent information, see www.bannerengineering.com/patents.
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