WASSERMANN Polyquick 160-T120 Pressure Polymerisation Unit and Compactor

Dear customer,
Thank you for choosing a product from the Wassermann range. Wassermann Dental- Maschinen incorporates the highest standards of quality and the latest technology.
In order to enjoy maximum performance and years of trouble-free operation, please read this user manual carefully before you connect this unit and start work, and operate the unit according to the recommended guidelines. The operation safety and the functionality of this unit can only be guaranteed if you follow both the general safety guidelines and the applying laws to prevent accidents as well as the precautions given in this user manual. We are not liable for any damages which occur due to inappropriate usage or faulty operation of this unit.

Make sure that anyone using this unit has read and understood this user manual. Keep this user manual in a safe place where it can be referred to as required at any time. The unit complies with the relevant EU guidelines. The unit is subject to the EU guidelines 2012/19/EU (WEEE Directive).

Company address:
Wassermann Dental-Maschinen GmbH Rudorffweg 15-17 21031 Hamburg, Germany
Phone : +49 (0)40 730 926 -20/ -24
Fax.: +49 (0)40 730 37 24
export:   @wassermann-dental.com
 www.wassermann.hamburg
www.facebook.com/WassermannDentalmaschinen

Features

• Compact table-top unit for pressure polymerisation up to 120 °C in a water bath
• Large capacity Ø 150 mm, depth 285 mm
• Touch screen for fast and easy operation
• 13 programmes, each with three individually configurable polymerisation stages
• The unit can also be operated as a pressure compactor
• Rapid draining: prompt switch between the two modes
• Separate menu for each mode
• Intelligent workflow preset by the software helps the user to ensure operational safety
• Exact remaining time displayed
• Powerful, electronically controlled heating for optimal water temperature
• Pressure relief valve for protection in case of malfunction (7 bar)
• Safety lid with bayonet lock
• Dry-run protection
• Engraving in container indicating max. water level
• Time and cost saving due to thermal insulation
• Made almost entirely of stainless steel
• Low maintenance, easy to service

Safety Symbols used in this Manual

Warning!
This is a warning of risk situations and dangers. Failure to observe this warning could be life-threatening. These warnings has to be observed.

Information!
This symbol draws your attention to specific features that has to be observed.

Safety Guidelines

Configuring and operating this equipment requires precise knowledge and observance of the instructions in this user manual. The equipment is designed only for its intended application.

WARNING

• Servicing and repairs should be carried out only by authorised specialists. Disconnect the power plug before starting any maintenance work.
• Make sure that the equipment is connected to the correct power source.
• The safety valve on the pressure tank opens automatically if the operating pressure is more than 7 bar.
• The pressure can be activated only if the door is closed completely, since a safety door contact is installed.
• Dry-run protection, which switches off at 125 °C. The integrated thermal fuse works automatically. Please just wait until the unit cooled down.
• Warning: Risk of scalding during the Hot Polymerisation.
• Mount the thermal protection cover firmly before start-up (see p. 8)
• Never open the lid while the unit is under pressure!
• Always open the lid slowly!
• Display information have to be followed!
• Please wear heat-resistant gloves.
• For safety-related reasons (hot water, pressure), only the valves and hoses meant for this purpose must be used for draining. If parts of different design are used/ installed (self-made), there is a risk of scalding!

For safety reasons, the pressure setting is limited to max. 3 bar (at 20 ° C). Attention: When working above 100°C, the pressure can increase by approx. 3 bar.
Note: Hence the unit should be filled only with water and should be pre- heated to the desired working temperature, before the actual work process. To do this, select the preheating temperature and pressure accordingly.

Responsibility for Operation or Damage

The responsibility for operating the unit lies exclusively with the owner or user if said unit is incorrectly serviced, maintained or altered by persons not employed by an authorised dealer or if the unit is used in a manner contrary to its specified purpose. The unit has to be maintained and operated in accordance with this user manual. Wassermann Dental-Maschinen GmbH is not responsible for damage arising from the nonobservance of these instructions. Warranty and responsibility provisions contained in the sales and supply conditions of Wassermann Dental-Maschinen GmbH are not extended by these instructions.

Application

The Polyquick 160-T120 is a pressure polymerisation unit for hot and cold polymerisation of plastics. This automat is designed for polymerisation of up to 3 flasks in flask holder or 2 cast resin flasks or rebasing frames or 6 orthodontic regulatings at one time. It can be set to a maximum temperature of 120 °C and the polymerisation pressure can be adjusted to a maximum of 4.5 bar. In automatic mode, the polymerisation time can be preselected up to 99 hours. A touch screen and the newly developed control panel allow the user to set the relevant parameters quickly and easily using self-explanatory symbols. The Polyquick 160-T120 can also be used as a pressure compactor without heating.Only use the unit for this type of application.

Before Starting

Transport
Before transporting the unit, ensure that it has been unplugged from the power socket. Make sure that it is packed correctly in order to avoid accidental damage. Be sure to check for any transport damage when unpacking the goods. Note down any damage if found.

Installation
Open the box, remove the packing materials, and carefully lift out the unit and accessories. Check the included accessories. The unit has to stand horizontally on a steady and even surface. Install the unit in a place where it will not block the working area and the functionality (take the dimensions into account). Do not install the unit outdoors or in places without proper ventilation. Before start-up, be sure the unit reaches room temperature.

Storage
The unit location is very important when it comes to workplace safety, even if it is only to be set up there for a short period. The room should be dry, well ventilated and vibration-free. An even temperature and wooden supports also help. The unit should not be stored or set up outdoors. If the unit is to be stored for an extended period, protect it from moisture and dust.

Installation/ Start-up

ATTENTION: Before start-up screw it to the swivel door!

• Thermal protection cover
• Spacer sleeve, 4 pieces
• Screw, 4 pieces

RISK OF SCALDING!

Before commissioning, please install the following connections: Install the pressure hose included in the scope of supply and provide for an appropriate outlet. It is advisable to install the unit firmly on the drainage system, since very hot water can drain off from it. This also simplifies the process of complete emptying, e.g. for cleaning. After setting the workpiece, fill the unit with tap water, at most up to the engraving in the tank. Establish a pneumatic connection of minimum 2 bar. If the pneumatic pipe is long, pay attention to the hose cross-section (internal diameter min. 6 mm). Every pneumatic pipe must always have a maintenance unit. Ensure a constant pressure by using the pressure reducer.
Finally, insert the plug into the socket – make sure that the voltage specification of the unit and the mains network is identical. Never operate the unit without water, since the heating unit immediately heats up to 60°C or to the preheating temperature when the power switch is activated. If required, the heating unit can be switched off via the display. Preheating temperatures above 100 °C are not stored. When restarting, the  preheating temperature is 60 °C.

Setting the correct Pressure

Before filling the tank, remove the accessories. Afterwards set the correct polymerisation pressure. Proceed as follows (image, see 7.2):

1. Activate main switch (green rocker switch).
2. Close lid.
3. Touch the Pressure key (image, see 7.2). (2.5 bar default).
4. If the pressure is very less (min. 2 bar), increase the pressure (max. 3 bar) using the black regulator on the back side. Release the regulator by pulling to do the setting and press it in once again.
5. If the pressure is too high, switch off the pressure (image, see 7.2) and release the pressure. Turn the pressure regulator on the back side in the “minus” direction several times; then, apply pressure to the tank. You can set the desired pressure by turning the regulator in the “plus” direction.

Temperatures higher than 100 °C: Working is only possible under pressure. If no pressure is set, the heating switches off at 100 °C. Hence working without pressure is only possible at temperatures below 100 °C. For safety reasons, the pressure setting is limited to max. 3 bar (at 20 ° C). Attention: When working above 100°C, the pressure can increase by approx. 3 bar. Note: Hence the unit should be filled only with water and should be pre-heated to the desired working temperature, before the actual work process. To do this, select the preheating temperature and pressure accordingly.

Start-up

Define the unit’s main parameters before switching it on. These settings are performed in the Set-Up Menu 3 . Familiarise yourself with the system’s various options before starting the polymerisation process. This particularly applies to functions 7 and 14 .(Please see „setup menu page 1“ on page 11 of this manual).
The Start menu in Polymerisation mode

The Start menu in Compactor mode (without heater)

Setup menu page 1

In the Setup menu the following settings can be made:

Setup menu page 2

Description of features 5 – 14

Pressure ON/ OFF
Before starting the program you have to choose the pressure. For further information please see 7.1 Setting the correct pressure.

Programme parameter and Polymerisation
Defines the parameters for the programmed temperature. You can store 13 program counters (1-13). In every counter, up to three polymerization stages

1-3 can be mapped. Touch the numbers to change the values.![WASSERMANN

-Polyquick -160-T120 -Pressure -Polymerisation -Unit -and -Compactor -6](https://manuals.plus/wp-content/uploads/2022/05/WASSERMANN- Polyquick-160-T120-Pressure-Polymerisation-Unit-and-Compactor-6.jpg)

Touch the arrow (Start) to start the process of polymerisation. Pause or cancel the programme by pressing the “Stop/Pause”symbol. In programme 2-13 the practice is the same.

The Polymerisation

Preheating temperature

Defines the target temperature once the main switch has been activated. The pre-heat temperature also applies to waiting times and rest periods. Default: 60°C If the programme temperature selected is higher, the temperature reverts back to this value when the programme ends.

After defining the desired working mode 14 , it may make sense to adjust the pre-heat temperature of the programme temperature. This avoids long heat-up or cool-down phases.  Preheating temperatures above 100 °C are not stored. When restarting, the preheating temperature is 60 °C.

Clock timer

This defines the weekday activation and deactivation times.

Programs running currently have a higher priority; they are not switched off until complete.

Sleep button display

When you press the Sleep button, the unit goes into the Sleep mode (all functions except the Timer function are switched off). The unit gets actuated when you press the touch display or with the timer and heats up or cools down to the preset pre-heating temperature.

Heater ON/OFF (Mode: Polymerisation/ Compaction without heater)

Choosing the pressure polymerization mode (pressure and temperature) or Compactor mode (pressure without heater).

Selection of the temperature unit (Fahrenheit or Celsius)

Pictograms for the time and date function cycle.

Selection of the working mode

Defines whether the polymerization process should start immediately or only after the heating value has been reached.

• (Default) The unit heats to the temperature programmed under 6 . After reaching this value, the result measured is validated by a control cycle. If the value is confirmed, the wax polymerization process will start.
• The programmed polymerization begins immediately.

Information

Here the parameters of the touch screen, sensors, hardware and software are displayed.

Operation

General Operating Instructions All instructions for using the unit, whether in verbal or written form, are based on our own experience and experimentation and can only be regarded as guidelines. Please put on heat-resistant gloves During longer periods of non-use please disconnect the power plug.

Operation

• Open the lid.
• First set the workpieces, then fill the water till all the polymerization parts are covered (max. up to the engraving = Marking in the tank) and close the lid up to the stop.
• Switch on the main switch, the unit will automatically heat up to 60°C or up to the value selected as the preheating temperature. If warning A appears, close the lid.
• Activate the pressure.5
• The process of polymerization starts when you touch the symbol 6. After the process of polymerization has ended, the temperature falls to the preset temperature again.

Troubleshooting

against safety contact.
Temperatur-programme- parameter is to low| Adapt the parameters.
Preheating temperature is to low| Adapt the parameters.
Heater faulty| Please contact our service department.
Pressure does not increase in chamber| Lid seal O-ring faulty| Check O-ring and replace if necessary.
Pressure regulator set to 0 (pressure gauge).| Check pressure and adjust if necessary.
Lid not fully closed| Close lid against safety contact or contact faulty.
Thermal fuse off

or Thermal fuse faulty

| Let the unit cool down and try again

Replace faulty fuse. Please contact our service department.

Display blank| Thermal fuse off

or Thermal fuse faulty

| Let the unit cool down and try again

Replace faulty fuse. Please contact our service department.

Touchscreen malfunction| Calibrate the touch display| Switch on the unit. While the logo of Wassermann appears please contact the touch display two times.

Then you will reach the self-explanatory

**touch panel-calibration***

(p. 20, fig. 2-3).

Touchscreen under pressure| Please contact our service department.
| Screen protector damaged?| Please contact our service department.
Unit does nothing| Blown fuse| Check the two fuses seperately. Disconnect the power plug before replacing blown fuse at the rear of unit. Item no. 582013

Fuse 6,3 AM/250 V D 5 x 20

If the previous recommendations do not solve the problem, contact your dental depot or our service department.

Care and Maintenance

Cleaning

Disconnect the power plug before starting any maintenance work. The identification plate has always to be kept in easily legible condition and has not to be removed. Remove external dirt from time to time with some form of cold cleaner. Use only cold cleaners to avoid damaging the paintwork or removing the lettering.

Maintenance
At regular intervals, check the cover gasket (item no. 380032) for damages; for this purpose, remove the gasket ring (reddish brown silicon ring) from the ring groove of the pressure tank using a pair of blunt tweezers. The ring groove for holding the gasket ring must always be kept clean. Use Vaseline or oil while inserting the gasket ring back into the ring groove. To prevent locking problems special lubricant Super O-Lube or similar should be used. Check the functioning of the lid safety switch by opening and closing the lid multiple times; a soft click must be audible while closing or opening. Change the sealing ring every 18 months.

Repairs

Servicing or repairs to the unit has only to be carried out by qualified technicians. Only original spare parts are to be used. Responsibility for the product is voided if unauthorised persons alter it or if inappropriate components are installed.

Spare Parts

If necessary please contact our service hotline phone.

Service Hotline 0049 (0)40 / 730 926 -20/ -24

Scope of Delivery/ Accessories Polyquick 160-T120 (Item no. 170978)
Incl. in delivery:

• Flask bracket support
• Flask basket
• Compressed air hose, 2 m
• Discharge hose, 2 m
• Hose clip Ø 12-20 x 9
• Thermal protection cover*
• Spacer sleeve, 4 pieces*
• Screw, 4 pieces*
  • Before start-up screw it to the swivel door!

RISK OF SCALDING!

Warranty

The warranty period for our equipment is 12 months. If faults occur within the warranty period, contact your dental depot or get in touch directly with our service department.
Your equipment should only be operated in perfect condition. If faults occur which could harm operators or third parties, the unit should not be used until it has been fixed.
This warranty does not cover damage caused by improper use, external mechanical causes, transport damage or interference with the unit by unauthorized persons.

Technical Data

The noise level of the unit amounts to ≤ 70 dB (A). *Other voltages on request. Technical changes reserved.

Disposing of the Unit

The unit has to be disposed by an authorized recycling operation. The selected company has to be informed of all possibly health-hazardous residues in the unit.

Information on Disposal for Countries within the EU

To conserve and protect the environment, prevent environmental pollution and improve the recycling of raw materials, the European Commission adopted a directive that requires the manufacturer to accept the return of electrical and electronic units for proper disposal or recycling. Within the European Union units with this symbol should not therefore be disposed of in unsorted domestic waste. For more information regarding proper disposal please apply at your local authoritie.

EU Declaration of Conformity

This is to confirm that the above-mentioned machine complies with the described EU guidelines. This declaration becomes invalid if the machine is modified without our approval.

Wassermann Dental-Maschinen GmbH Rudorffweg 15-17
21031 Hamburg Germany
Phone: +49 (0)40 730 926-20/ -24
Fax: +49 (0)40 730 37 24
[email protected]
www.wassermann.hamburg/Wassermann Dentalmaschinen

References

• Dental.com | Dental Photo Assessments Powered by AI
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