BORMANN PRO BSS5000 Eccentric Sander 150mm Power 450W User Manual

June 5, 2024
BORMANN PRO

BSS5000
020714
User Manual BORMANN PRO BSS5000 Eccentric Sander 150mm Power 450W -
1

General Power Tool Safety Warnings

Read all safety warnings and all instructions. Failure to follow the warnings and instructions may result in electric shock, fire, and/or serious injury. Save all warnings and instructions for future reference.
The term “power tool” in the warnings refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool.
Work area safety

  1. Keep the work area clean and well lit Cluttered or dark areas invite accidents.
  2. Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases, or dust. Power tools create sparks that may ignite dust or fumes.
  3. Keep children and bystanders away while operating a power tool. Distractions can cause you to lose control.

Electrical safety

  1.  Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodified plugs and matching outlets will reduce the risk of electric shock.
  2. Avoid body contact with earthed or grounded surfaces, such as pipes, radiators, ranges, and refrigerators. There is an increased risk of electric shock if your body is earthed or grounded.
  3. Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock.
  4. Do not abuse the cord. Never use the cord for carrying, pulling, or unplugging the power tool. Keep cord away from heat, oil, sharp edges, and moving parts. Damaged or entangled cords increase the risk of electric shock.
  5. When operating a power tool outdoors, use an extension cord suitable for outdoor use. The use of a cord suitable for outdoor use reduces the risk of electric shock.
  6. If operating a power tool in a damp location teuerou b4e, a residual current device (RCD) protected supply. The use of an RCD reduces the risk of electric shock.

Personal safety

  1.  Stay alert, watch what you are doing, and use common you are tired or under the influence of drugs, or alcohol or may result in serious personal injury.
    power tool. Do not use a power tool while attention while operating power tools

  2.  Use personal protective equipment. Always wear eye protection. Pro equi•tsuch as dust masks, non-skid safety shoes, hard hats, or hearing protection used for appropriate conditions will reduce personal injuries.

  3. Prevent unintentional starting. Ensure the switch is in the off-position before connecting to power source and/or battery pack, picking up or carrying the tool. Carrying power tools with your linger on the SW or power tools that have the switch on invites accidents.

  4. Remove any adjusting key or wrench before turning the power to attach to a rotating part of the power tool that may result in personal injury.

  5. Do not overreach. Keep proper footing and balance at all times. Thises\letter role of the power tool in unexpected situations.

  6. Dress properly. Do not wear loose clothing or jewelry. Keep your hair, c, and gloves away from moving parts. Loose clothes, jewelry, or long hair can be caught in moving parts.

  7. If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used. The use of dust collection can reduce dust-related hazards. d) Power tool use and care

  8. Do not force the power tool. Use the correct power tool for your application. The correct power tool will do the job better and safer at the rate at which it was designed.

  9. Do not use the power tool if the switch does not turn on and off. Any power tool that cannot be controlled with the switch is dangerous and must be repaired.

  10. Disconnect the plug from the power source and/or the battery pack from the power tool before making any adjustments, changing accessories, or storing power tools. Such preventive safety measures reduce the risk of starting the power tool accidentally.

  11. Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are dangerous in the hands of untrained users.

  12. Maintain power tools. Check for misalignment or binding of moving parts, breakage of parts, and any other condition that may affect the power tool’s operation. If damaged, have the power tool repaired before use. Many accidents are caused by poorly maintained power tools.

  13. Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control.

  14.  Use the power tool, accessories and tool bits, etc. in accordance with these instructions, taking into account the working conditions and the work to be performed. Use of the power tool for operations different from those intended could result in a hazardous situation.

Serve
a) Have your power tool serviced by a qualified repair person using only identical replacement parts. This will ensure that the safety of the power tool is maintained.
Safety Warnings for Sanders
a) Use the machine only for dry sanding. Penetration of water into the machine increases the risk of an electric shock.
b) Pay antenna that no persons are put at risk through sparking. Remove any combustible materials in the vicinity. Sparking occurs when sanding metal materials.
c)Canon. fire hazard! Avoid overheating the object being sanded as well as the sander. Always empty the dust collector before taking breaks. In unfavorable conditions, e. g., when sparks emit from sanding metals, sanding debris in the dust bag. micro filter or paper sack for in the filter sack or filter of the vacuum cleaner) can self-Ignite. Particularly when mixed with remainders of varnish, polyurethane, or other chemical materials and when the sanding debris is hot after long periods of walking.
d) When working with the machine. always hold it firmly with both hands and provide for a secure stance. The power tool is guided more securely with both hands.
e) Secure the workpiece. A workpiece clamped with clamping devices or in a vice is held more secure than by hand.
Product Description and Specification
Nagar. Read all safety warnings and all instruc Failure to follow the warnings and instructions may result in electric shock, fire, and/or serious injury. While reading the operating instructions, unfold the machine and leave it open.

Intended Use

The machine is intended for dry sanding of wood, and plastic, control is also suitable for polishing. The power tool is not suitable for stationary usage.

Product Features

The numbering of the product features refers to the illustranonot of the Machines on the graphics page.

  1.  Auxiliary handle
  2.  Thumb-wheel for orbit frequency pre-selection
  3.  Lock. on the button for the On/Off switch
  4. Screw for auxiliary handle
  5.  On/Off switch
  6.  Dust box
  7.  Sanding plate
  8.  Handle

Assembly

Before any work on the machine itself, pull the mains plug.
Replacing the Sanding Sheet To remove the sanding sheet, lift it from the side and pull it off of the sanding plate. When attaching a new sanding sheet, remove any dust or debris from the sanding plate,e.g., with a brush. The surface of the sanding plate is fined with Velcro backing for quick and easy fastening of sanding sheets with Velcro adhesion.
Press the sanding sheet firmly against the bottom side of the sanding plate.

To ensure optimum dust extraction, pay attention that the punched holes in the sanding sheet match the holes in the sanding plate.
Selection of the Sanding Plate
Depending on the application, the machine can be equipped with sanding plates of different hardness:

  • Sanding plate, extra soft: Suitable for polishing and sensitive sanding, incl. on convex surfaces.
  • Soft sanding plate: Suitable for all sanding applications and general-purpose use.
  • Hard sanding plate: Suitable for high sanding capacity on flat surfaces.

Replacing the Sanding Plate
Note: Replace a damaged sanding plate immediately.
Pull off the sanding sheet or polishing tool. Completely unscrew the screw and take off the sanding plate. Attach the new sanding plate and tighten the screw again.
Note: When attaching the sanding plate, pay attention that the toothing of the drive element engages into the openings of the sanding plate.
Integrated Dust Extraction with Dust Box
Mount the dust box onto the extraction outlet. Turn the dust box in such a manner that its recesses face against the tips on the extraction outlet and the dust box can be felt to engage.
The filling level of the dust box can easily be checked through the transparent container.
To empty the dust box, pull it off toward the rear with a slight twisting motion.
Screw the filter element on and pull it out of the dust
Empty the dust box.
To loosen the dust, gently strike or tap the filter element surface. Clean the lamellas of the filter element with a soft brush.
Note: To ensure optimum dust extraction, empty  and clean the filter element on a regular intervals
When working vertical surfaces, hold the power tool in a manner that is downward.
Auxiliary Handle
The auxiliary handle enables convenient handling and optimal distribution of power, e Fasten the auxiliary handle with a screw to the casing.

Operation

Switching On and Off
To start the machine, press the On/Off switch.
To lock the On/Off switch, keep it pressed and additionally push the lock-on button.
To switch off the machine, release the On/Off switch. When the On/Off switch is locked, press it first and then release it.
To save energy, only switch the power tool on when using it.
Preselecting the Orbital Stroke Rate
With the thumb-wheel for preselection of the orbital stroke rate, you can preselect the required orbital stroke rate, even during operation.
1.2: low Stroke Rate
3-4: Medium StrokeRate
5-6: High Stroke Rate
The required stroke rate depends on the material and the working conditions and can be determined through practical testing.
After longer periods of working at a low stroke rate, allow the machine to cool down by running it for approx. 3 minutes at maximum stroke rate with no load.

Working Advice
Before any work on the machine itself, pull the mains plug.
Wan until the machine has come to a standstill before placing it down.
The power tool is not suitable for stationary operation.
for example. it may not be clamped in a vice or fastened on a workbench.
Sanding Surfaces
Switch the machine on, place it with the complete sanding surface on the surface to be worked and move the machine with moderate pressure over the workpiece.
The removal capacity and the sanding pattern are mainly determined by the selection of the sanding sheet, the preselected orbital stroke rate, and the applied pressure.
Only flawless sanding sheets achieve good sanding capacity and extend the service life of the machine.
Pay antenna to apply uniform sanding pressure; this increases the working life of the sanding sheets.
Intensifying the sanding pressure does not lead to an increase in the sanding capacity, but to increased wear of the machine and the sanding sheet. A sanding sheet that has been used for metal should not be used for other materials.
Rough Sanding
Attach a sanding sheet with coarse grain.
Apply only light pressure to the machine so that it runs at a higher stroke rate and high material removal is achieved.
Fine Sanding
Attach a sanding sheet with fine grain.
By lightly varying the application pressure or thancong the orbital stroke rate, the sanding plate stroke rate can be reduced whereby the orbital action is maintained.
With moderate pressure, move the machine in a circular pattern or alternately in lengthwise and crosswise directions over the workpiece.
Do not tilt the machine to avoid sanding through the york piece (e. g. when sanding veneer).
After finishing the working procedure, switch the power tool off.
Polishing
Nsiraligt For the polishing of weathered paint or buffing out scratches (e.g., sskt m hine can be equipped with appropriate polishing accessories such as lamb’s wool bonnet, poll using felt or sponge (cut scores). Select a low stroke rate (seeing 1 ‘2) for polishing in order to avoid excessive heating of the surface. Apply the polish onto a somewhat smaller surface than you intend to polish. Work the polishing agent with a suitable polishing tool applying it crosswise or with a circular motion and moderate pressure.
Do not allow the polishing agent to dry out on the surface, otherwise, the surface can become cl)maged. Do not subject the surface to be polished to direct sunlight.
Clean the polishing accessories regularly to ensure good polishing results the RI out polishing accessories with a mild detergent and warm water; do not use paint thinner.
Application Table
The data in the following table are recommended values. The most favorable combination for working is best determined by practical testing.

Application| Grain Size(course sanding/fine sanding)| OsdNation Rate
---|---|---
Intermediate varnish sanding| 120/400| 5/6
Varnish/glaze| 40/80| 5/6
Softwood| 40/240| 5/6
Hardwood| 60/320| 5/6
Veneer| 240/320| 5/6
Aluminum| 80/240| S
Steel| 60/240| 6
De-Truong steel| 40/120| S
Technical Data|
---|---
Rated Voltage / Frequency:| 230v-50Hz
Input Power:| 450W
No-Load Speed:| 4000-13000rpm
Sanding Pad Diam.:| 150mm

The manufacturer reserves the right to make minor changes to product design and technical specifications without prior notice unless these changes significantly affect the performance and safety of the products. The parts described/illustrated in the pages of the manual that you hold in your hands may also concern other models of the manufacturer’s product line with similar features and may not be included in the product you just acquired.
Please note that our equipment has not been designed for use in commercial, trade, or industrial applications. Our warranty will be voided if the machine is used in commercial, trade, or industrial businesses or for equivalent purposes.
***** To ensure the safety and reliability of the product and the warranty validity, all repair, inspection, repair, or replacement work, including maintenance and special adjustments, must only be carried out by technicians of the authorized service department of the manufacturer.

  • Always use the product with the supplied equipment. operation of the product with injury or death. The manufacturer and the importer shall not be liable for injuries and damages resulting from the use of non-conforming equipment

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