FALCON RIDGE JD-XUV-FC03-FC04 John Deere Gator XUV 620i Full Cab Enclosure Instruction Manual

FALCON RIDGE JD-XUV-FC03-FC04 John Deere Gator XUV 620i Full Cab

Enclosure

2515 Bypass Rd Flemingsburg, KY 41041 606-845-7439

Instructions for Installation and Care of John Deere Gator HPX-XUV Full Cab Enclosurew/Polycarbonate Windshield

JD-XUV-FC03-FC04

Notice: Do not smoke inside the cab or expose the enclosure to direct flames. Cab is Flammable. Be sure to read these instructions thoroughly before opening and installing the John Deere Gator Cab Enclosure. The installation is best done when the temperature is 70 degrees F. or warmer. This is to help the adhesive Velcro adhere to the roll cage. If installation must be done in colder temps, it helps to warm the Velcro at room temperature first.

1. Carefully open the carton and remove the rolled-up Cab Enclosure on a large flat surface that is clean and free of dirt or other material that may soil or scratch the windows of the Cab.
2. It will help to raise the bed prior to installing the cab enclosure
3. Check over the parts included in the carton with the parts list shown below:
   • Velcro Hook strips:
   • “ “ 12 each 3” long
   • “ “ 2 each 5” long
   • “ “ 2 each 10” long
   • “ “ 1 each 21” long
   • Snap studs 5 each (1 extra) Cab Enclosure 1 each
4. Loosely drape the Cab Enclosure over the Gator roll cage. Be sure to pull it down and make sure that it is centered and fit to the door correctly before moving forward.
5. Working your way to the rear of the roll cage carefully fit the Cab into position. Be sure to pull the lower edge of the rear panel down between the rear of the roll cage and the front of the dump bed. Apply the 21” Velcro Hook strip to the center of the metal bar between it and the plastic piece behind it. Pull the rear panel down and attach it to the Velcro, it is a tight squeeze so be sure to place as far down into the groove as possible. Note: you may need to unfasten the front nose piece to adjust the distance and attach the rear panel first then return to the front and pull the nose piece tight and reattach it to the brush guard.
6. Center the Cab left to right on the roll cage and zip the doors closed. Once centered you can unzip the doors to install the remaining strips.
7. Next attach the supplied 10” and 5” adhesive Velcro strips the bottom of the floorboard and the rear of the cab as shown in the photos below.
8. The Velcro down the front of the door has a 24”and two 3” tabs and one double-sided Velcro strip sewn to the cab enclosure. These are to be attached to the roll cage under the windshield and need to be put on and installed before replacing the windshield.
9. After you have the cab enclosure and the windshield re-installed take the small bent Polycarbonate brace and attach it along the top of the windshield on the outside so that the cab is sandwiched between the brace and the windshield.
10. Mark the desired locations for the stud snaps on the insides of the fenders. Then install the stud snaps to the Gator using only a #2 Phillips screwdriver. See photo below.
11. To open and stow the doors, move the zipper fully rearward and fold the bottom portion of the doors up. Then begin to form a vertical roll with the door by rolling it inward from the front edge toward the rear of the door. Secure in place using the two hook and loop straps provided. Try to form a roll approximately 2” in diameter to assure that the door will not stick out very far while stowed.

Cleaning and Storage Recommendations:

1. Before removing the Falcon Ridge Cab for storage, make sure it is very clean in order to prevent scratching of the window panels. Clean with a soft rag or sponge using a mild liquid detergent soap and warm water solution. Never rub the windows with a dry cloth or rag! Let the Cab dry thoroughly before attempting to roll for storage.
2. It is important that the Cab be rolled up for storage rather than folding. Folding will cause damage to the windows!!! Carefully roll up the Cab similar to the way it was when it was packed at the factory on a large, clean and flat surface, fold the doors over the rear panel first, then, interleave the top and windshield on top of the doors. Begin rolling the Cab into a roll approximately 8 inches in diameter. Put the rolled Cab back into the carton for storage at a normal room temperature. It is best not to expose the Cab to either extremely hot or cold temperatures when storing.
3. A special cleaner conditioner is available from Falcon Ridge that will greatly increase the service life of the Cab Enclosure. In addition, if the additional hook and loop sets are needed, they can also be ordered.

2515 Bypass Rd, Flemingsburg, KY 41041 Phone: 606-845-7439 or 606-748-5136
If for any reason you choose to return this product it must be returned within 30 days from the date the item is received. you must package the product exactly as it was originally packaged from the factory to get a full refund for the product! The vinyl windows should never be folded when packaging in the box or for storage purposes. Lay all the windows on top of each other with the canvas folded in between and the paper (if available) on both sides of the windows. All returned products will be inspected upon arrival at the production facility and must be in unused, factory-new condition to receive a refund – a 20% restocking fee will apply. If ordered from Falcon Ridge please call at 606-845-7439 to gain a return authorization number, use our preferred shipping carrier (UPS) to return the item (unless the item is defective, you are responsible for paying the shipping to return the item.) Any returns submitted to Falcon Ridge without a return authorization number will be charged a 20% restocking fee. If ordered from one of Falcon Ridge’s many distributors, you must first call them and see what their return policy is. Once your item reaches our production facility, our customer satisfaction team will inspect your item to ensure unused, factory-new condition.

NOTE: All Polycarbonate windshields must be returned with the original protective film intact and not removed.

Do NOT REMOVE if you have any intentions of returning the item. Refund/ replacement on Polycarbonate windshields will only be processed on items with original protective film or if the windshield is defective. Items must be properly packaged in the original shipping carton to protect them during transit and ensure your returned item arrives back factory fresh, and in new resalable condition (any returned items that have been used, altered or damaged in any way will not be subject for a refund.) All contents including instruction manuals, accessories, hardware, Velcro, etc. must be included in your return shipment. Only items in OEM factory new condition will be approved. Once returned items are received, a credit will be issued to the original credit card/ payment method used for the purchase. Outbound shipping and return shipping costs will not be refunded. Please allow 4 to 6 weeks for your refund to be processed.

To The Owner of this Product:
Thank you for purchasing one of our Falcon Ridge Enclosures &/or Windshields! Below are the terms under which your product is covered under our manufacturer’s warranty. 30 Day Warranty which includes and is not limited to replacing the enclosure and/or windshield due to defects of the product. Please refer to the return policy in this case for more information. 1 Year Warranty includes any defect in material or workmanship within this time frame we will gladly correct the problem or replace the enclosure &/or windshield. Upon submitting for the correction or replacement we will need to receive pictures of the defect in material or workmanship along with the receipt from the date of purchase.

Read User Manual Online (PDF format)

Read User Manual Online (PDF format)  >>

Download This Manual (PDF format)

Download this manual  >>