BORMANN PRO BKD1850 550W Pole Drill with Laser Instruction Manual

BORMANN PRO BKD1850 550W Pole Drill with Laser Instruction Manual

Safety instructions

Pictograms

• Warning! Danger to life, risk of injury or damage to the tool are possible by ignoring.
• Wear a breathing mask!
• Caution – Read the operating instructions to reduce the risk.
• Use a hair net in order to cover your hair.
• Wear safety goggles!
• Do not wear gloves!
• Wear ear-muffs!

Warning! Please read the instructions manual before using your Drill Press.
Read all safety regulations and instructions. Any errors made in following the safety regulations and instructions may result in an electric shock, fire and/or serious injury. Keep all safety regulations and instructions in a safe place for future use.

Warning! To protect against electric shock, injury and fire the following basic safety precautions must be observed when using power tools.
Read and follow these Instructions before using the equipment and keep the safety information in a safe place.
Keep work area clean; Cluttered areas and benches invite injuries.
Consider work area environment; Don’t expose power tools to rain. Don’t use power tool sin damp or wet locations. Keep work area well lit. Don’t use power tools in presence of flammable liquids or gases
Guard against electric shock; Prevent body contact with grounded surfaces (e.g. pipes, radiators, ranges refrigerators).
Keep children away; Do not al ow other persons to touch the equipment or cable, keep them away from your work area.
Store idle tools; When not is use, tools should be stored in dry, high, or locked-up place, out of the reach of children.
Don’t force tool; It will do the job better and safer at the rate for which it was intended.
Use right tool; Don’t force small tools or attachments to do the job Of heavy duty tool. Don’t use tools for purposes not intended.
Dress properly; Do not wear loose clothing or jewellery. They can be caught in moving parts. Νon-skid footwear are recommended when working outdoors. Wear protective hair covering to contain long hair.
Use safety glasses; A so use face or dust mask if cutting operation is dusty.
Don’t abuse cord; Never carry tool by cord or yank it to disconnect it from receptacle. Keep cord from heat, oil and sharp edges.
Secure work; Use clamps or a vice to hold work. It’s safer than using your hand and it frees both hands to operate tool.
Don’t overreach; Keep proper footing and balance at all times.
Maintain tools With care; Keep too s sharp and clean for better and safer performance. Follow instructions for lubricating and changing accessories. Inspect tool cords periodically and, if damaged, have repaired by authorized service facility. Inspect extension cords periodically and replace if damaged. Keep handles dry, clean and free from Oil and grease.
Disconnect tools; When not in use, before servicing, and when changing accessories.
Remove adjusting keys and wrenches; Form the habit of checking to see that keys and adjusting wrenches are removed from tool before turning it on.
Avoid unintentional starting; Don’t carry plugged-in too with finger on switch. Be sure switch is off when plugging in.
Outdoor use extension cords; When tool is used outdoors, use only extension cords intended for use outdoors and so marked.
Stay alert; Watch what you are doing. Use common sense. Do not operate tool when you are tired.
Check damaged parts; Before further use of the tool, a guard or other part that is damaged should be carefully checked to determine that it will operate properly and perform its intended function.
Check for alignment of moving parts, binding of moving parts, breakage of parts, mounting, and any other conditions that may affect its operation. A guard or other part that is damaged should be properly repaired or replaced by an authorized service-center unless otherwise Indicated elsewhere in this instructions manual. Have defective switches replaced by an authorized service center. Do not use tool if switch does not turn it on and off

Warning! The use of any other accessory or attachment other than recommended it this operating instruction manual may present a risk of personal injury
Have your tool repaired by an expert; This electric appliance is in accordance with the relevant safety rules repairing of electric appliances may be carried out only by experts otherwise it may cause considerable danger for the user.
Connect the dust extraction device; Wherever there are facilities for fitting a dust extraction system, make sure it is connected and used.

Warning! This electric tool generates an electromagnetic field during operation. This field can impair active or passive medical implants under certain conditions. In order to prevent the risk of serious or dead y injuries, we recommend that persons with medical implants consult with their physician and the manufacturer of the medical implant prior to operating the electric tool.

General safety instructions

**General safety regulations and accident prevention

**

It is essential that you read the safety regulations and operating instructions in their entirety and follow the information contained therein in order to eliminate the possibility of an accident or potentially dangerous situation from occurring while working with the machine

• Always check the device, the mains cable and the plug before using the device. Only operate the tool when it is in good working order and is not damaged in any way.
  Damaged parts have to be replaced immediately by a qualified electrician.

• Always pull the power plug out of the socket outlet before doing any work on the machine, before changing tools and whenever the machine is not being
  used

• To prevent damage to the power cable, alwayslead the power cable away from the rear of the machine.

• Keep the tool sin a safe place and out of the reach of children.

Attention!
The device and packaging materials are not toys!
Children must not be allowed to play with plastic bags, film and small parts! There is a risk of swallowing and suffocation!

Electrical connection
The installed electric motor is completely wired ready tor operation. The customer’s connection to the power supply system, and any extension cables that may be used, must conform with local regulations

Defective electrical connection cables

Electrical connection cables often suffer insulation damage.
Possible causes are:
Pinch points when connection cables are run through window or door gaps.
Kinks resulting from Incorrect attachment or laying of the connection cable.
Cuts resulting from running over the connecting cable.
Insulation damage resulting from forcefully pulling out of the wall socket.

• Cracks through aging of insulation.
  Such defective electrical connection cables must not be used as the insulation damage makes them extremely hazardous.

Check electrical connection cables regularly for damage. Make sure the cable is disconnected from the mains when checking. Electrical connection cables must comply with the regulations applicable in your country.

Warning: The machine must have an earth Cable to protect the operator from electrical shocks.

Special safety instructions

intended use
This drill is designed for drilling metal, plastic, wood and similar materials. Food and harmful materials may not be processed with the equipment the drill chuck is only designed for use with drill bits and tools with a shaft diameter of 1.5 To 13 mm. And for cylindrical tool shanks. The equipment is intended for use by adults only.
The equipment is allowed to be used only for the prescribed purpose. Any other use is deemed to be a case of misuse, the user/operator and not the
manufacturer will be liable for any damage or injuries of any kind resulting from such misuse, please note that our equipment has not been designed for use in commercial, trade or industrial applications. Our warranty will be voided if the equipment is used in commercial, trade or industrial businesses or for equivalent purposes.
The pillar drill was designed in such a way so asto all but eliminate potential hazards when the machine is properly used. However. There are a few safety precautions to observe in order ta ensure that all residual hazards are ruled out.

Ensure proper voltage; the voltage must comply with the specifications an the rating plate.
Use a socket-outlet with earthing contact; the device may only be operated from an cutlet with the properly installed earthing contact.
Extension cable; the cord cross section of an extension cable must measure at least 1.5mm2. Always completely unwind a cable reel prior to use, check the cable far defects.
Protection against electrical shock; keep the device away from moisture the device must neither be damp nor be operated n a humid environment. Prior to every use, check the device and the mains cable with plug for damage. Avoid bodily contact with earthed parts e.g. Pipes, heat elements, etc.
Protection against fire and explosion; there are spark producing components inside the device. Do not use the device in the vicinity of combustible liquids or gases. Otherwise there is a risk of fire or explosion.
Handle the device with care; do not use the cable to pull the plug out of the socket. Protect the cable from heat, and sharp edges keep your tools sharp and clean so that you can work efficiently and safely. Follow the maintenance regulations and the instructions for changing tools.
Wear suitable work clothes and personal protection equipment; loose clothing s not suitable. As can be caught by moving parts, causing to become entangled. Wear a hair net it you have long hair. As a general rule, jewellery should not be worn when working with machine tools. Ensure that you wear safety goggles. Not doing so could result in eye injury.
Keep your work area neat and tidy; Disorder in the work area can easily lead to accidents. Do not leave any tools, objects, or cable in the direct vicinity of the work area, as this poses a tripping hazard. Ensure that there is sufficient lighting.
Watch out for other persons; Watch out for other persons (especially children) when using the device, and keep them away from your work area. DO not let anyone touch the device or the power cable.
Store the tools in a safe location; Store unused devices in a dry, locked location that is out of the reach of children.
Avoid overloading the device; Operate the device only within the specified output range. Do not use any low-powered machines for heavy duty work. Do not use tools to perform work for which they were not intended.

Maintain a steady foothold; Ensure that you maintain a steady foothold while working. Avoid abnormal body positions and always keep your balance.
Pull out the mains plug; pull Out the mains plug when not using the tool, prior to maintenance, and when changing the drill bit.
Pull out the power plug; Ensure that the mains connection is protected by at least a 10 A-rated fuse.
Avoid unintentional start up; Ensure that switch is turned off when plugging the plug into the socket.
Keep an eye on your work; A ways keep an eye on your machine and the object you are working on. Never use the machine when you are not concentrating or are distracted. Never use the machine when you are under the influence Of alcohol or are taking medication.
Check the tool for damage; Before using the tool, safety devices and any slightly damaged parts must be carefully checked to ensure that they are in good working order, visually examine the tool’s power cable on a regular basis. All parts must be correctly assembled and meet all the conditions required to ensure proper operation
Unless otherwise specified In the operating instructions, any damaged safety devices and parts must be properly repaired or replaced by a professionally recognized workshop. Never use tools with defective On/Off switches
Warning: Using any plug-in tools and accessories other than those specified in these operating instructions can lead to injury .
Maximum workpiece size; Workpieces (max. 20 x 20 cm) may only be processed if they can be clamped securely on the drill table or in the vise.

Remaining hazards

The machine has been built using modern technology in accordance with recognized safety rules. Some remaining hazards however, may still exist.

• Long hair and loose clothing can be hazardous when the work piece is rotating. Wear personal protective gear such as a hair net and tight fitting work clothes.
• Wood chips and saw dust can be health hazard. Be sure to wear personal protective gear such as safety goggles and a dust mask. Use a vacuum exhaust system.
• Thrown work-pieces lead to injury if the work piece is not properly secured fed, such as working without a limit stop,
• the use of incorrect or damaged mains cables can lead to injuries caused by electricity,
• even when all safety measures are taken, some remaining hazards which are not yet evident may still be present. Remaining hazards can be minimised by following the instruction sin “safety instructions and in the entire operating manual. Keep this safety information in a safe place.

Laser
Protect yourself and you environment from accidents using suitable precautionary measures!

• Do not look directly into the laser beam with unprotected eyes.
• Never look into the path of the beam.
• Never point the laser beam towards reflecting surfaces and persons or animals. Even a laser beam with a low output can cause damage to the eyes.
• Caution – methods other than those specified here can result in dangerous radiation exposure.
• Never open the laser module. Unexpected exposure to the beam can occur.
• If the mitre saw is not used for an extended period of time, the batteries should be removed.
• The laser may not be replaced with a different type of laser.
• Repairs of the laser may only be carried out by the laser manufacturer or an authorised representative.

Attention: Laser radiation Do not stare into the beam Class 2 laser.

Technical Data

• The manufacturer reserves the right to make minor changes to product design and technical specifications without prior notice unless these changes significantly affect the performance and safety of the products. The parts described / illustrated in the pages of the manual that you hold in your hands may also concern other models of the manufacturer’s product line with similar features and may not be included in the product you just acquired.
• Please note that our equipment has not been designed for use in commercial, trade or industrial applications. Our warranty will be voided if the machine is used in commercial, trade or industrial businesses or for equivalent purposes.
• To ensure the safety and reliability of the product and the warranty validity, all repair, inspection, repair or replacement work, including maintenance and special adjustments, must only be carried out by technicians of the authorized service department of the manufacturer

Assembly

Column and machine foot, Fig. 3

1. Set the machine foot (1) down on the ground or the workbench.
2. Place the column (2) on the base plate so that the holes on the column (2) align with the holes on the base plate (1).
3. Screw the four hexagonal screws(19) to fasten the column into the base plate and tighten them using a hexagon spanner (A).

Removing the rack, Fig.4

In order to install your drill, you must first remove the rack (E)

1. Use an Allen key to remove the ring (F) and pull this off the column (2).
2. Now pull the rack (F) out.

Pre-installing the drilling table holder, Fig.5+6

1. Push the crank holder (20) through the hole in the drilling table holder (18) from the inside.
2. Put the crank handle (17) on the crank holder and use the Allen key (3) to secure the crank handle (17).

Installing the drilling table holder, Fig.7+8

1. Insert the rack (E) into the groove on the drilling table holder (18).
2. Align the rack (E) centrally in relation to the drilling table holder (18).
3. When bringing the rack (E) together within the groove, ensure that the tooth meshing between the rack and the drilling table holder (18) is correct.
4. Now place the drilling table holder (18) with the rack (E) on the column (2) and guide the rack (E) into the bottom rack guide on the column foot.
5. Use the ring (F) to secure the rack (E). Ensure that the rack guide on the ring (F) is pointing downwards. Tighten the integrated Allen screw to affix the ring (F).
6. Screw one of the clamping handles(3) into the drilling table holder (18)

Installing the drilling table, Fig.9

1. Insert the drilling table (4) into the drilling table holder (18).
2. Use a clamping handle (3) to secure the drilling table (4).
3. Insert the roller support (13) into the receptacle on the drilling table (4) and use the wing screws (21) to secure it.

Installing the machine head and column, Fig. 10

1. Place the machine head (14) on the column (2).
2. Align the drill’s spindle with the table and the base plate and tighten the Allen screw that is located on the side of the machine head.

Installing the handles, Fig. 11+12

1. Screw three handles (10) tight in the handle bracket’s thread. Use the hexagon spanner (A) to do this.
2. Screw the remaining handle (10) into the handle bracket for speed adjustment. Use the hexagon spanner (A) to do this.

Installing the folding swarf protector and the drill chuck, Fig.13

1. Push the folding swarf protector (11) onto the spindle on the machine head and use a Phillips head screwdriver to secure it.
2. Push the tapered mandrel (22) into the drill chuck (12) with a sharp jolt.
3. Then push the tapered mandrel (22) into the drillspindle. To do this, guide the drill chuck (12) including the cone (22) into the spindle until is reaches the stop and then turn it until it slides a little further into the spindle. Now insert the drill chuck (12) including the cone into the spindle. Check that it is tight.

Important: All bare parts are greased in order to protect them from corrosion. Before mounting the drill chuck (12) onto the spindle, both parts must be completely degreased using an environmentally friendly solvent. This ensures optimal transmission of power.

Installing the machine
Before you use the drill for the first time it must be mounted in a stationary position on a firm surface. Use both mounting holes in the base plate to do this. Ensure that the machine is freely accessible for operation, adjustment and maintenance.
Important: The fixing screws may only be tightened to a point where they do not distort or deform the base plate. Excessive tension can lead to fracture.

Operating instructions

Prior to starting
Ensure that the voltage of the mains supply complies with the specifications on the rating plate. Connect the machine only to a socket with the properly installed earthing contact. The table drill is equipped with a no-volt trip that is designed to protect the operator from an undesired restart following a drop in voltage. Should this occur, the machine must be manually restarted.

General instructions (Fig.14)

To switch on the machine, push in the green On button “I” (23); the machine starts up. To switch off , press the red Off button “O” (24); the device shuts down. Ensure that you do not overload the device.
If the sound of the motor drops in pitch during operation, it is being overloaded.
Do not overload the device to the point where the motor comes to a standstill. Always stand in front of the machine during operation.

Inserting the tool (Fig. 1)

Make sure that the power plug is removed from the socket-outlet before changing tools. Only cylindrical tools with the stipulated maximum shaft diameter may be clamped in the scroll chuck (12). Only use a tool that is sharp and free of defects. Do not use tools whose shaft is damaged or which are deformed or flawed in any other way. Use only accessories and attachments that are specified in the operating instructions or have been approved by the manufacturer. If the pillar drill should become jammed, switch off the machine and return the drill to its starting position.

Handling the keyless chuck
Your pillar drill is equipped with a keyless chuck. This enables tools to be changed without the need for an additional chuck key. To do so, insert the tool in the quick-change drill chuck and tighten by hand.

Using tools with tapered shanks (Fig. 15)

The pillar drill comes with a spindle taper. To use tools with tapered shanks(MK2), proceed as follows:

• Move the drill chuck to the lower position.
• Eject the tapered shank using the supplied drill drift (b), taking care as you do so to ensure that the tool does not land on the floor.
• Insert the new tool with tapered shank in the spindle taper with a jolt and then check that the tool is correctly seated.

Setting the speed (Fig. 1)
The operating speed of the machine is infinitely adjustable.

Important!

• Speed adjustments are allowed only when the motor isrunning.
• Slowly and steadily move the speed control lever (6) while the machine isin idle mode.
• Ensure that the machine can run without interruption (i.e. remove workpieces, drill bits, etc.).
  Use the speed control lever (6) to infinitely adjust the speed. The set speed isshown on the digital display (8) in revolutions per minute.
  Important! Never let the pillar drill run when the V-belt cover is open. Always pull power plug before opening the cover. Never touch the V-belt when it is rotating.

Drill depth stop (Fig. 16)

The drilling spindle has a swivelling scale ring (26) for setting the drill depth. Only adjust the setting when the equipment is at  stand still.

• Press the drilling spindle downwards until the tip of the drill bit touches the workpiece.
• Slacken the clamping screw (25) and turn the scale ring (26) forwards until it stops.
• Turn the scale ring (26) back to the desired drill depth, then lock this setting into place using the clamping screw (25).
  Important! When setting the drill depth of a cylindrical hole you must add the length of the drill tip.

Setting the angle of the drill table (Fig. 1/17)

• Slacken the carriage bolt (27) under the drill table (4).
• Set the drill table (4) to the desired angle.
• Tighten down the carriage bolt (27) in order to lock the drill table (4) into this position.

Setting the height of the drill table (Fig. 18/19)

• Slacken the tightening screw (3).
• Set the drill table to the desired position with the help of the hand crank (17).
• Screw the tightening screw (3) back down again.

Drill table and roll base (Fig. 20)

• Slacken the clamping screw (3) to turn the drill table (4).
• Slacken the thumb screws (21) to extend the roll base (13).

Clamping the workpiece

As a general rule, use a machine vice or another suitable clamping device to secure a workpiece in position. Never hold the workpiece in place with your hand! When drilling,the workpiece should be able to travel on the drill table (4) forself-centering purposes. Ensure that the workpiece cannot rotate. This is best achieved by placing the workpiece /machine vice on a sturdy block.
Caution! Sheet metal parts must be clamped in to prevent them from being torn up. Properly set the height and angle of the drill table for each workpiece. There must be enough distance between the upper edge of the workpiece and the tip of the drill bit.

Using the laser (Fig. 21)

To switch on: Move the ON/OFF switch (28) to the “I” position to switch on the laser. Two laser lines are projected on the workpiece and intersect at the center of the drill tip contact point.
To switch off: Move the ON/OFF switch (28) to the “0” position.

Working light operation (Fig. 21/22)

Note: Always ensure good lighting at the work station
Switching on: Move the on/off switch (29) into the “I” position to switch the working light (30) on.
Switching off: Move the on/off switch (29) into the “0” position.

Working speeds
Ensure that you drill at the proper speed. Drill speed is dependent on the diameter of the drill bit and the material in question. The table below acts as a guide for selecting the proper speed for various materials.

Note: The drill speeds specified are merely suggested values.

Drill bit Ø

| Cast iron| Steel| Iron| Aluminium|

Bronze

---|---|---|---|---|---

3

| 2550| 1600| 2230| 9500| 8000
4| 1900| 1200| 1680| 7200|

6000

5

| 1530| 955| 1340| 5700| 4800
6| 1270| 800| 1100| 4800|

4000

7

| 1090| 680| 960| 4100| 3400
8| 960| 600| 840| 3600|

3000

9

| 850| 530| 740| 3200| 2650
10| 765| 480| 670| 2860|

2400

11

| 700| 435| 610| 2600| 2170
12| 640| 400| 560| 2400|

2000

13

| 590| 370| 515| 2200| 1840
14| 545| 340| 480| 2000|

1700

16

| 480| 300| 420| 1800| 1500

18

| 425| 265| 370| 1600| 1300
20| 380| 240| 335| 1400|

1200

22

| 350| 220| 305| 1300| 1100
25| 305| 190|  270| 1150|

950

Damaged electrical connection cable
The insulation on electrical connection cables is often damaged. This may have the following causes:

• Passage points, where connection cables are passed through windows or doors.
• Kinks where the connection cable has been improperly fastened or routed.
• Places where the connection cables have been cut due to being driven over.
• Insulation damage due to being ripped out of the wall outlet.
• Cracks due to the insulation ageing.
  Such damaged electrical connection cables must not be used and are life- threatening due to the insulation damage. Check the electrical connection cables for damage regularly.
  Make sure that the connection cable does not hang on the power network during the inspection. Electrical connection cables must comply with the applicable VDE and DIN provisions. Only use connection cables with the marking „H05VV-F“. The printing of the type designation on the connection cable is mandatory.

AC motor

• The mains voltage must be 230 V~
• Extension cables up to 25m long must have a cross-section of 1.5 mm2.
  Connections and repairs of electrical equipment may only be carried out by an electrician.

Maintenance

WARNING:
For your own safety, turn the switch off and remove plug from power source outlet before any operation of maintenance on our drill press.

Keep your appliance clean

Be careful some household cleaning products and solvents such as benzine, tricloroethane, chloride, ammonium, etc.. can damage plastic parts. TO avoid motor damage, blow out or vacuum frequently this motor to keep drill press dust from interfering With normal motor ventilation.

Keep your appliance clean

Be careful some household cleaning products and solvents such as benzine, trichloroethane, chloride, ammonium, etc.. can damage plastic parts.
TO avoid motor damage, blow out or vacuum frequently this motor to keep drill press dust from interfering With normal motor ventilation.

Power cord
TO avoid shock or fire hazard, if the power cord is worn or cut, or damaged in any way, have it replaced immediately.

There are no parts inside the equipment which require additional maintenance.
Please note that the following parts of this product are subject to normal wear and tear and that the fallowing parts are therefore also required for use as consumables.
Wear parts*: Carbon brushes. v-belt, drill bits.

• Not necessarily included in the scope of delivery!

Storage/Transport

Store the equipment and accessories out of children’s reach in a dark and dry place at above freezing temperature. The ideal storage temperature is between 5 and 30 0C. Store the electric tool in its original packaging.

Attention! Unplug the machine!
The appliance must unconditionally be secured against falling or turning down during transport.

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