ADRIAN STEEL HD-1644HR Steel 16″ Deep Shelving 44 in. 5-Shelf Unit Instructions

ADRIAN STEEL HD-1644HR Steel 16″ Deep Shelving 44 in. 5-Shelf Unit

Overview

PRODUCT FEATURES

HD series shelving units have solid end panels and 2” lipped shelves that can be installed with lips “up” or lips “down”. Use lips up for cargo retention and lips down for the installation of drawer unit accessories. The shelving units mount directly to the floor of the van for maximum weight distribution and directly to the AD rail at the top of the end panel for maximum vehicle securement. No additional mounting brackets are necessary. These shelving units are designed for the Ford Transit Medium and High roof vans and the Mercedes Sprinter High roof vans.

This product is designed to be installed using an upper AD rail kit in high- roof vans.

DESCRIPTION

ACCESSORIES THAT WILL WORK WITH THIS PRODUCT

CATALOG NUMBER  DESCRIPTION

• DV16 DIVIDER, 16″ HD SHELF
• DV13 13-INCH DIVIDER, GRAY
• DK4208 8″ DOOR KIT
• DK4210 10″ DOOR KIT
• 35310-G AD44FP BACK PANEL

INSTALLATION INSTRUCTION

NUMBER : 66861

INSTR.

| PG:

1

| REV:

A

| ITEM NO.| PART NUMBER| DESCRIPTION| QTY.|
---|---|---|---|---|---|---|---
1| EP1663HRL| END PANEL,L,16X63,FTH\SPH, GRAY| 1|
PART : HD-1660HR

NUMBER

2| EP1663HRR| END PANEL,R,16X63,FTH\SPH| 1|
PART : KD UNIT 16X60X63

DESC. __ FTMH/SPR

| 3| SF21660X-G| SHELF, STD, 2X16X60, GRAY| 4|
4| SF21360X-G| SHELF, STD, 2X13X60, GRAY| 1|
5| HDW66859| HDW KIT FOR 16″ HR SHELVING| 1|

THIS INSTRUCTION IS FOR ALL SHELVING VARIATIONS OF THE HIGH ROOF 16″ DEEP SHELVING. THIS INCLUDES 60″ (SHOWN BELOW), 50″, 44″, AND 32″. ADDITIONALLY, THIS INSTRUCTION COVERS THE INSTALLATION OF THE CONDUIT CARRIER VARIATION OF THE SHELVING. THE INSTALLATION OF THESE SHELVES IS NOT DEPENDENT ON THE SHELF LENGTH OR IF THE END PANELS HAVE THE CONDUIT CARRIER ACCESS HOLE. SEE PAGE 3 FOR A BREAKDOWN OF THE OTHER SHELVING UNITS.

BEST PRACTICES

GET TO KNOW THE VEHICLE
AT THE BEGINNING OF ANY INSTALLATION, CHECK THE LOCATION OF THE FUEL TANK, FUEL LINES, BRAKE LINES, HIGH VOLTAGE BATTERIES, AND WIRING HARNESSES TO AVOID INJURY OR PROPERTY DAMAGE FROM TOOL CONTACT.

SEAL ALL EXTERIOR HOLES
ALL INSTALLATION HOLES SHOULD BE SEALED WITH BUTYL TAPE OR SILICONE TO PREVENT WATER AND EXHAUST GASES FROM ENTERING THE VEHICLE.

CONTROL DRILL DEPTH
TO AVOID DAMAGE TO THE VEHICLE, USE A DRILL STOP OR CLEARED STEP BIT WHEN DRILLING INSTALLATION HOLES.

ALWAYS ADD PRIMER
WHEN ADDING INSTALLATION HOLES BE SURE TO USE A SELF-ETCHING PRIMER TO PREVENT CORROSION, FASTENER FAILURE, AND INJURY.

MOUNTING POINTS MUST HAVE METAL-TO-METAL CONTACT
USE PROVIDED MOUNTING SPACERS TO ACCOMMODATE FOR VEHICLE FEATURES, CARPET, OR SUBFLOORS.

PROVIDE CLEARANCE FOR SPACERS
IF THE INSTALLATION VEHICLE CONTAINS A CARPET OR SUBFLOOR, USE A 1-3/16″ DIAMETER CARPET CUTTER (P/N: 31183-0) AT ALL MOUNTING LOCATIONS TO OPEN UP ROOM FOR SPACERS.

CHECK SPACER ORIENTATION
BE SURE THAT THE INDENT IN THE SPACER COVERS THE PLUS NUT HEAD; THIS ENSURES THE MOST METAL-TO-METAL CONTACT AND REDUCES VIBRATION.

PLUSNUT INSTALLATION
A PLUS NUT GUN IS RECOMMENDED FOR PLUS NUT INSTALLATION FOR ITS PRODUCTION SPEED. HOWEVER, A PLUSNUT SETTING TOOL CAN ALSO BE USED (P/N: 22200-0).

THRU-BOLT CLEARANCE
WHEN USING A THRU-BOLT AT ANY MOUNTING LOCATION, BE SURE THAT YOUR HOLE HAS 1/16″ CLEARANCE.

ADDITIONAL SHELVING OPTIONS

HD-1632HR

HD-1644HR

HD-1650HR

HD-1632HRC

HD-1644HRC

HD-1650HRC

HD-1660HRC

FASTENERS USED

INCLUDED IN VEHICLE RAIL KIT

BEGIN ASSEMBLY

STEP 1 – INSTALL SHELVES WITH GUSSETS

NOTE:
THIS IS STANDARD SHELF SPACING. SHELVES MAY BE INSTALLED AT OTHER SPACING DEPENDING ON THE END USER’S NEED.

STEP 2 – INSTALL MIDDLE SHELVES

STEP 3 – INSTALL TOP SHELF

STEP 04 – INSTALL PLUS NUTS FOR FASTENING THE END PANEL BOTTOM AND MOUNT SHELF TO THE VAN

STEP 05 – MOUNT THE TOP OF THE END PANEL TO THE AD RAIL.

Documents / Resources

| ADRIAN STEEL HD-1644HR Steel 16" Deep Shelving 44 in. 5-Shelf Unit [pdf] Instructions
HD-1644HR, Steel 16 Deep Shelving 44 in. 5-Shelf Unit, Shelving 44 in. 5-Shelf Unit, HD-1644HR, 5-Shelf Unit
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