ADRIAN STEEL HD-1644 HRC 16 inch Deep Shelving 44 inch 5 Shelf Unit Instruction Manual
- June 3, 2024
- Adrian Steel
Table of Contents
ADRIAN STEEL HD-1644 HRC 16 inch Deep Shelving 44 inch 5 Shelf Unit
KD UNIT 16X44X63 FTMH/SPR WITH CONDUIT
PRODUCT WEIGHT
118 LB S
WIDTH x DEPTH x HEIGHT
44” x 17” x 63.5”
CAPACITY
125 LBS PER 16” SHELF 75 LBS PER 13” SHELF
COLOR
GRA Y
CATALOG NUMBER
HD-1644HRC
PRODUCT FEATURES
HD series shelving units have solid end panels and 2” lipped shelves that can
be installed with lips “up” or lips “down”. Use lips up for cargo retention
and
lips down for installation of drawer unit accessories. The shelving units
mount directly to the floor of the van for maximum weight distribution and
directly to the AD rail at the top of the end panel for maximum vehicle
securement. No additional mounting brackets are necessary. These shelving
units are de-
signed for the Ford Transit Medium and High roof vans, the Mercedes Sprinter
High roof vans, and Ram Promaster Standard and High roof vans.
The cutouts at the bottom of the end panels allow for a conduit tray to be in-
stalled under the shelving for maximum space utilization.
SEE PAGE 2 FOR APPLESEED PAGE 2 FOR APPLICATION N NOTES AN NOTES AND
ACCESSORIES, OTHER PD ACCESSORIES, AND OTHER PRODUCTS THAT DUCTS THAT WORK RK
WITH THIS UNIT. THIS UNIT.
CATALOG NUMBER
HD-1644HRC
PRODUCT APPLICATION
This product is designed to be installed using an upper AD rail kit in high roof vans.
ACCESSORIES THAT WILL WORK WITH THIS PRODUCT
CATALOG NUMBER DESCRIPTION
DV16 DIVIDER, 16″ HD SHELF
DV13 13INCH DIVIDER, GRAY
DK4208 8″ DOOR KIT
DK4210 10″ DOOR KIT
35310-G AD44FP BACK PANEL
80-FSV 16 INCH SHELVING CONDUIT
SPECIAL APPLICATION NOTES
NUMBER : 66861
INSTR.
| PG:
1
| REV:
A
| ITEM NO.| PART NUMBER| DESCRIPTION| QTY.|
---|---|---|---|---|---|---|---
1| EP1663HRL| END PANEL,L,16X63,FTH\SPH, GRAY| 1|
PART __ : HD-1660HR
NUMBER
2| EP1663HRR| END PANEL,R,16X63,FTH\SPH| 1|
PART : KD UNIT 16X60X63
DESC. __ FTMH/SPR
| 3| SF21660X-G| SHELF, STD, 2X16X60, GRAY| 4|
4| SF21360X-G| SHELF, STD, 2X13X60, GRAY| 1|
5| HDW66859| HDW KIT FOR 16″ HR SHELVING| 1|
THIS INSTRUCTION IS FOR ALL SHELVING VARIATIONS OF THE HIGH ROOF 16″ DEEP SHELVING. THIS INCLUDES 60″ (SHOWN BELOW), 50″, 44″, AND 32″. ADDITIONALLY, THIS INSTRUCTION COVERS THE INSTALLATION OF THE CONDUIT CARRIER VARIATION OF THE SHELVING. THE INSTALLATION OF THESE SHELVES IS NOT DEPENDANT ON THE SHELF LENGTH OR IF THE END PANELS HAVE THE CONDUIT CARRIER ACCESS HOLE. SEE PAGE 3 FOR A BREAKDOWN OF THE OTHER SHELVING UNITS.
BEST PRACTICES
GET TO KNOW THE VEHICLE – AT THE BEGINNING OF ANY INSTALLATION, CHECK THE LOCATION OF THE FUEL TANK, FUEL LINES, BRAKE LINES, HIGH VOLTAGE BATTERIES AND WIRING HARNESSES TO AVOID INJURY OR PROPERTY DAMAGE FROM TOOL CONTACT.
SEAL ALL EXTERIOR HOLES – ALL INSTALLATION HOLES SHOULD BE SEALED WITH BUTYL TAPE OR SILICON TO PREVENT WATER AND EXHAUST GASES FROM ENTERING THEVEHICLE.
CONTROL DRILL DEPTH – TO AVOID DAMAGE TO THE VEHICLE, USE A DRILL STOP OR CLEARED STEP BIT WHEN DRILLING INSTALLATION HOLES.
ALWAYS ADD PRIMER – WHEN ADDING INSTALLATION HOLES BE SURE TO USE A SELF- ETCHING PRIMER TO PREVENT CORROSION, FASTENER FAILURE AND INJURY. MOUNTING POINTS MUST HAVE METAL
-TO-METAL CONTACT – USE PROVIDED MOUNTING SPACERS TO ACCOMMODATE FOR VEHICLE FEATURES, CARPET OR SUBFLOORS.
PROVIDE CLEARANCE FOR SPACERS – IF THE INSTALLATION VEHICLE CONTAINS A CARPET OR SUBFLOOR, USE A 1-3/16″ DIAMETER CARPET CUTTER (P/N: 31183-0) AT ALL MOUNTING LOCATIONS TO OPEN UP ROOM FOR SPACERS.
CHECK SPACER ORIENTATION – BE SURE THAT THE INDENT IN THE SPACER COVERS THE PLUSNUT HEAD; THIS ENSURES THE MOST METAL-TO-METAL CONTACT AND REDUCES VIBRATION.
PLUSNUT INSTALLATION – A PLUSNUT GUN IS RECOMMENDED FOR PLUSNUT INSTALLATION FOR ITS PRODUCTION SPEED. HOWEVER, A PLUSNUT SETTING TOOL CAN ALSO BE USED (P/N: 22200-0).
THRU-BOLT CLEARANCE – WHEN USING A THRU-BOLT AT ANY MOUNTING LOCATION, BE SURE THAT YOUR HOLE HAS 1/16″ CLEARANCE.
ADDITIONAL SHELVING OPTIONS
ADDITIONAL SHELVING OPTIONS
ITEM NO. | PART NUMBER | DESCRIPTION | QTY. |
---|---|---|---|
1 | EP1663HRL | END PANEL,L,16X63,FTH\SPH, GRAY | 1 |
2 | EP1663HRR | END PANEL,R,16X63,FTH\SPH | 1 |
3 | SF21632X-G | SHELF, STD, 2X16X32, GRAY | 4 |
4 | SF21332X-G | SHELF, STD, 2X13X32, GRAY | 1 |
5 | HDW66859 | HDW KIT FOR 16″ HR SHELVING | 1 |
HD-1644HR
ITEM NO. | PART NUMBER | DESCRIPTION | QTY. |
---|---|---|---|
1 | EP1663HRL | END PANEL,L,16X63,FTH\SPH, GRAY | 1 |
2 | EP1663HRR | END PANEL,R,16X63,FTH\SPH | 1 |
3 | SF21644X-G | SHELF, STD, 2X16X44, GRAY | 4 |
4 | SF21344X-G | SHELF, STD, 2X13X44, GRAY | 1 |
5 | HDW66859 | HDW KIT FOR 16″ HR SHELVING | 1 |
HD-1650HR
ITEM NO. | PART NUMBER | DESCRIPTION | QTY. |
---|---|---|---|
1 | EP1663HRL | END PANEL,L,16X63,FTH\SPH, GRAY | 1 |
2 | EP1663HRR | END PANEL,R,16X63,FTH\SPH | 1 |
3 | SF21650X-G | SHELF, STD, 2X16X50, GRAY | 4 |
4 | SF21350X-G | SHELF, STD, 2X13X50, GRAY | 1 |
5 | HDW66859 | HDW KIT FOR 16″ HR SHELVING | 1 |
HD-1632HRC
ITEM NO. | PART NUMBER | DESCRIPTION | QTY. |
---|---|---|---|
1 | EP1663HRLC | END PANEL,L,16X63,FTH\SPH W/CONDUIT, GRAY | 1 |
2 | EP1663HRRC | END PANEL,R,16X63,FTH\SPH | 1 |
3 | SF21632X-G | SHELF, STD, 2X16X32, GRAY | 4 |
4 | SF21332X-G | SHELF, STD, 2X13X32, GRAY | 1 |
5 | HDW66859 | HDW KIT FOR 16″ HR SHELVING | 1 |
HD-1644HRC
ITEM NO. | PART NUMBER | DESCRIPTION | QTY. |
---|---|---|---|
1 | EP1663HRLC | END PANEL,L,16X63,FTH\SPH W/CONDUIT, GRAY | 1 |
2 | EP1663HRRC | END PANEL,R,16X63,FTH\SPH | 1 |
3 | SF21644X-G | SHELF, STD, 2X16X44, GRAY | 4 |
4 | SF21344X-G | SHELF, STD, 2X13X44, GRAY | 1 |
5 | HDW66859 | HDW KIT FOR 16″ HR SHELVING | 1 |
HD-1650HRC
ITEM NO. | PART NUMBER | DESCRIPTION | QTY. |
---|---|---|---|
1 | EP1663HRLC | END PANEL,L,16X63,FTH\SPH W/CONDUIT, GRAY | 1 |
2 | EP1663HRRC | END PANEL,R,16X63,FTH\SPH | 1 |
3 | SF21650X-G | SHELF, STD, 2X16X50, GRAY | 4 |
4 | SF21350X-G | SHELF, STD, 2X13X50, GRAY | 1 |
5 | HDW66859 | HDW KIT FOR 16″ HR SHELVING | 1 |
HD-1660HRC
ITEM NO. | PART NUMBER | DESCRIPTION | QTY. |
---|---|---|---|
1 | EP1663HRLC | END PANEL,L,16X63,FTH\SPH W/CONDUIT, GRAY | 1 |
2 | EP1663HRRC | END PANEL,R,16X63,FTH\SPH | 1 |
3 | SF21660X-G | SHELF, STD, 2X16X60, GRAY | 4 |
4 | SF21360X-G | SHELF, STD, 2X13X60, GRAY | 1 |
5 | HDW66859 | HDW KIT FOR 16″ HR SHELVING | 1 |
FASTENERS USED
INCLUDED IN VEHICLE RAIL KIT
BEGIN ASSEMBLY
STEP 1 – INSTALL SHELVES WITH GUSSETS’
NOTE: THIS IS STANDARD SHELF SPACING. SHELVES MAY BE INSTALLED AT OTHER SPACING DEPENDING ON THE END USER’S NEED.
STEP 2 – INSTALL MIDDLE SHELVES
STEP 3 – INSTALL TOP SHELF
STEP 04 – INSTALL PLUSNUTS FOR FASTENING THE END PANEL BOTTOM AND MOUNT SHELF TO THE VAN
STEP 05 – MOUNT THE TOP OF THE END PANEL TO THE AD RAIL.
NOTE: TOP SHELF HIDDEN FOR VISIBILITY
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