ADRIAN STEEL HD-1644 HRC 16 inch Deep Shelving 44 inch 5 Shelf Unit Instruction Manual

ADRIAN STEEL HD-1644 HRC 16 inch Deep Shelving 44 inch 5 Shelf Unit

KD UNIT 16X44X63 FTMH/SPR WITH CONDUIT

PRODUCT WEIGHT
118 LB S
WIDTH x DEPTH x HEIGHT
44” x 17” x 63.5”
CAPACITY
125 LBS PER 16” SHELF 75 LBS PER 13” SHELF
COLOR
GRA Y
CATALOG NUMBER
HD-1644HRC

PRODUCT FEATURES
HD series shelving units have solid end panels and 2” lipped shelves that can be installed with lips “up” or lips “down”. Use lips up for cargo retention and
lips down for installation of drawer unit accessories. The shelving units mount directly to the floor of the van for maximum weight distribution and directly to the AD rail at the top of the end panel for maximum vehicle securement. No additional mounting brackets are necessary. These shelving units are de-
signed for the Ford Transit Medium and High roof vans, the Mercedes Sprinter High roof vans, and Ram Promaster Standard and High roof vans.
The cutouts at the bottom of the end panels allow for a conduit tray to be in-
stalled under the shelving for maximum space utilization.
SEE PAGE 2 FOR APPLESEED PAGE 2 FOR APPLICATION N NOTES AN NOTES AND ACCESSORIES, OTHER PD ACCESSORIES, AND OTHER PRODUCTS THAT DUCTS THAT WORK RK WITH THIS UNIT. THIS UNIT.

CATALOG NUMBER

HD-1644HRC

PRODUCT APPLICATION

This product is designed to be installed using an upper AD rail kit in high roof vans.

ACCESSORIES THAT WILL WORK WITH THIS PRODUCT

CATALOG NUMBER          DESCRIPTION

DV16                                       DIVIDER, 16″ HD SHELF
DV13                                       13INCH DIVIDER, GRAY
DK4208                                   8″ DOOR KIT
DK4210                                   10″ DOOR KIT
35310-G                                   AD44FP BACK PANEL
80-FSV                                     16 INCH SHELVING CONDUIT

SPECIAL APPLICATION NOTES

NUMBER : 66861

INSTR.

| PG:

1

| REV:

A

| ITEM NO.| PART NUMBER| DESCRIPTION| QTY.|
---|---|---|---|---|---|---|---
1| EP1663HRL| END PANEL,L,16X63,FTH\SPH, GRAY| 1|
PART __ : HD-1660HR

NUMBER

2| EP1663HRR| END PANEL,R,16X63,FTH\SPH| 1|
PART : KD UNIT 16X60X63

DESC. __ FTMH/SPR

| 3| SF21660X-G| SHELF, STD, 2X16X60, GRAY| 4|
4| SF21360X-G| SHELF, STD, 2X13X60, GRAY| 1|
5| HDW66859| HDW KIT FOR 16″ HR SHELVING| 1|

THIS INSTRUCTION IS FOR ALL SHELVING VARIATIONS OF THE HIGH ROOF 16″ DEEP SHELVING. THIS INCLUDES 60″ (SHOWN BELOW), 50″, 44″, AND 32″. ADDITIONALLY, THIS INSTRUCTION COVERS THE INSTALLATION OF THE CONDUIT CARRIER VARIATION OF THE SHELVING. THE INSTALLATION OF THESE SHELVES IS NOT DEPENDANT ON THE SHELF LENGTH OR IF THE END PANELS HAVE THE CONDUIT CARRIER ACCESS HOLE. SEE PAGE 3 FOR A BREAKDOWN OF THE OTHER SHELVING UNITS.

BEST PRACTICES

GET TO KNOW THE VEHICLE – AT THE BEGINNING OF ANY INSTALLATION, CHECK THE LOCATION OF THE FUEL TANK, FUEL LINES, BRAKE LINES, HIGH VOLTAGE BATTERIES AND WIRING HARNESSES TO AVOID INJURY OR PROPERTY DAMAGE FROM TOOL CONTACT.

SEAL ALL EXTERIOR HOLES – ALL INSTALLATION HOLES SHOULD BE SEALED WITH BUTYL TAPE OR SILICON TO PREVENT WATER AND EXHAUST GASES FROM ENTERING THEVEHICLE.

CONTROL DRILL DEPTH – TO AVOID DAMAGE TO THE VEHICLE, USE A DRILL STOP OR CLEARED STEP BIT WHEN DRILLING INSTALLATION HOLES.

ALWAYS ADD PRIMER – WHEN ADDING INSTALLATION HOLES BE SURE TO USE A SELF- ETCHING PRIMER TO PREVENT CORROSION, FASTENER FAILURE AND INJURY. MOUNTING POINTS MUST HAVE METAL

-TO-METAL CONTACT – USE PROVIDED MOUNTING SPACERS TO ACCOMMODATE FOR VEHICLE FEATURES, CARPET OR SUBFLOORS.

PROVIDE CLEARANCE FOR SPACERS – IF THE INSTALLATION VEHICLE CONTAINS A CARPET OR SUBFLOOR, USE A 1-3/16″ DIAMETER CARPET CUTTER (P/N: 31183-0) AT ALL MOUNTING LOCATIONS TO OPEN UP ROOM FOR SPACERS.

CHECK SPACER ORIENTATION – BE SURE THAT THE INDENT IN THE SPACER COVERS THE PLUSNUT HEAD; THIS ENSURES THE MOST METAL-TO-METAL CONTACT AND REDUCES VIBRATION.

PLUSNUT INSTALLATION – A PLUSNUT GUN IS RECOMMENDED FOR PLUSNUT INSTALLATION FOR ITS PRODUCTION SPEED. HOWEVER, A PLUSNUT SETTING TOOL CAN ALSO BE USED (P/N: 22200-0).

THRU-BOLT CLEARANCE – WHEN USING A THRU-BOLT AT ANY MOUNTING LOCATION, BE SURE THAT YOUR HOLE HAS 1/16″ CLEARANCE.

ADDITIONAL SHELVING OPTIONS

ADDITIONAL SHELVING OPTIONS

HD-1644HR

HD-1650HR

HD-1632HRC

HD-1644HRC

HD-1650HRC

HD-1660HRC

FASTENERS USED

INCLUDED IN VEHICLE RAIL KIT

BEGIN ASSEMBLY

STEP 1 – INSTALL SHELVES WITH GUSSETS’

NOTE: THIS IS STANDARD SHELF SPACING. SHELVES MAY BE INSTALLED AT OTHER SPACING DEPENDING ON THE END USER’S NEED.

STEP 2 – INSTALL MIDDLE SHELVES

STEP 3 – INSTALL TOP SHELF

STEP 04 – INSTALL PLUSNUTS FOR FASTENING THE END PANEL BOTTOM AND MOUNT SHELF TO THE VAN

STEP 05 – MOUNT THE TOP OF THE END PANEL TO THE AD RAIL.

NOTE: TOP SHELF HIDDEN FOR VISIBILITY

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