FABTECH FTS21291 3 Inch Spacer Kit Instruction Manual

June 10, 2024
FABTECH

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FABTECH FTS21291 3 Inch Spacer Kit

FABTECH-FTS21291-3-Inch-Spacer-Kit

Product Information

FTS21291 GM SUV Spacer Kit

The FTS21291 GM SUV Spacer Kit is designed to lift the 2021 GM 1500 SUV 4WD by adding front coilover spacers and rear spacers. The kit comes with a hardware subassembly and a hardware kit containing 12 7/16-14  lock nuts, 12 7/16 SAE washers, and 1 thread locking compound. The spacer kit is manufactured by Fabtech Motorsports, located in Chino, California.

Tool List

  • Basic Hand Tools
  • Floor Jack
  • Jack Stands
  • Assorted Metric and S.A.E sockets, and Allen wrenches
  • Torque Wrench
  • Die Grinder w/ Cutoff Wheel or Sawzall

Pre-Installation Notes

  • Check all parts to the parts list above before beginning installation.
  • If any parts are missing, contact Fabtech at 909-597-7800 and a replacement part will be sent to you immediately.
  • This suspension and shocks have been designed to be installed on a stock vehicle.
  • Read all instructions thoroughly from start to finish before beginning the installation. If these instructions are not properly followed severe frame, driveline, and/or suspension damage may occur.
  • Check your local city and state laws prior to the installation of this system for legality. Do not install if not legal in your area.
  • Prior to the installation of this suspension system perform a front-end alignment and record. Do not install this system if the vehicle alignment is not within factory specifications. Check for frame and suspension damage prior to installation.
  • The installation of this suspension system should be performed by two professional mechanics. This suspension must be installed with Fabtech shock absorbers.
  • Installation of all fasteners requires the use of provided thread-locking compound with proper torque values as indicated throughout the installation. Apply thread locking compound upon the final torque of the fastener.
  • WARNING- Installation of this system will alter the center of gravity of the vehicle and may increase rollover as compared to stock. Extreme care should be taken to operate the vehicle safely at all times to prevent rollover or loss of control resulting in serious injury or death.
  • Vehicles that receive oversized tires should check ball joints, uniballs, tie rod ends, pitman arm, and idler arm every 2500-5000 miles for wear and replacement as needed.
  • Verify differential fluid is at the manufactures recommended level prior to kit installation. Installation of the kit will reposition the differential and the fill plug hole may be in a different position. (For example, if the manufacturer recommends 3 quarts of fluid, make sure the diff has 3 quarts of fluid). Check your specific manual for the correct amount of fluid.
  • Read all warnings and warranties on the last page of these instructions before starting installation.

Product Usage Instructions

  1. Ensure all tools from the tool list are available and ready for use.
  2. Refer to the pre-installation notes and ensure all requirements are met before proceeding with the installation.
  3. Perform a front-end alignment and record, ensuring vehicle alignment is within factory specifications.
  4. Check for frame and suspension damage prior to installation.
  5. Install the front coilover spacers using the provided hardware subassembly according to the instructions provided by Fabtech.
  6. Install the rear spacers using the provided hardware subassembly and hardware kit according to the instructions provided by Fabtech.
  7. Install all fasteners with the provided thread-locking compound and proper torque values as indicated throughout the installation.
  8. Verify differential fluid is at the manufacturer’s recommended level prior to kit installation.
  9. Check all wearable components every 2500-5000 miles for wear and replace them as needed.
  10. Read all warnings and warranties on the last page of these instructions before starting installation.

By following these instructions carefully, you can install the FTS21291 GM SUV Spacer Kit safely and effectively, ensuring a lifted vehicle without damaging your frame, driveline, or suspension.

NOTE: TO ORDER WEARABLE REPLACEMENT COMPONENTS DO NOT USE PART NUMBERS SHOWN ON THIS INSTRUCTION SHEET. GO TO FABTECH WEBSITE AND LOOK UP WEARABLE REPLACEMENT PARTS TO FIND THE PROPER PART NUMBER TO ORDER.

Product TOOL LIST

Required Tools (Not Included)

  • Basic Hand Tools
  • Floor Jack
  • Jack Stands
  • Assorted Metric and S.A.E sockets, and Allen wrenches
  • Torque Wrench
  • Die Grinder w/ Cutoff Wheel or Sawzall

Product PRE-INSTALLATION NOTES

For technical assistance call: 909-597-7800 or e-mail: info@fabtechmotorsports.com

READ THIS BEFORE YOU BEGIN THE INSTALLATION

Check all parts to the parts list above before beginning installation. If any parts are missing contact Fabtech at 909-597-7800 and a replacement part will be sent to you immediately.
This suspension and shocks have been designed to be installed on a stock vehicle.
Read all instructions thoroughly from start to finish before beginning the installation. If these instructions are not properly followed severe frame, driveline, and/or suspension damage may occur.

Check your local city and state laws prior to the installation of this system for legality. Do not install it if not legal in your area.
Prior to the installation of this suspension system perform a front-end alignment and record. Do not install this system if the vehicle alignment is not within factory specifications. Check for frame and suspension damage prior to installation.
The installation of this suspension system should be performed by two professional mechanics. This suspension must be installed with Fabtech shock absorbers.
Installation of all fasteners requires the use of provided thread-locking compound with proper torque values as indicated throughout the installation. Apply thread locking compound upon the final torque of the fastener.

WARNING- Installation of this system will alter the center of gravity of the vehicle and may increase rollover as compared to stock. Extreme care should be taken to operate the vehicle safely at all times to prevent rollover or loss of control resulting in serious injury or death.
Vehicles that receive oversized tires should check ball joints, uniballs, tie rod ends, pitman arm, and idler arm every 2500- 5000 miles for wear and replacement as needed.

Verify differential fluid is at the manufactures recommended level prior to kit installation. Installation of the kit will reposition the differential and the fill plug hole may be in a different position. (For example, if the manufacturer recommends 3 quarts of fluid, make sure the diff has 3 quarts of fluid). Check your specific manual for the correct amount of fluid.
Read all warnings and warranties on the last page of these instructions before starting installation.

NOTE: This kit is intended to be installed with the FTS21290 component box kit.

FOOTNOTES

  • Will not fit models with factory magneride shocks.
  • Will not fit models equipped with adaptive air ride suspension.

INSTRUCTIONS

FRONT SUSPENSION

  1. Disconnect the negative terminal on the battery. Jack up the front end of the truck and support the frame rails with jack stands. NEVER WORK UNDER AN UNSUPPORTED VEHICLE!
  2. Use FTS21290 instructions for disassembly.
  3. Once the front factory Coilover assembly is removed locate the three top cap studs. Measure and mark 1-1/8” from the base of the studs. Using a cut-off wheel, cut the excess of the stud off. SEE FIGURE 1
  4. Install FT20801 (Coilover spacer) onto the factory strut using the factory hardware. Torque to 68 ft-lbs. SEE FIGURE 2. Repeat on the opposite side.
  5. Once the rear coilover assembly is removed locate the three top cap studs. Measure and mark 1-1/8” from the base of the studs. Using a cut-off wheel, cut the excess of the stud off.
  6. Install FT20960 (Coilover spacer) onto the factory strut using the factory hardware. Torque to 68 ft-lbs. SEE FIGURE 3. Repeat on the opposite side.
  7. Use FTS21290 instructions for re-installation.
  8. Recheck all bolts for proper torque. RE-TORQUE ALL NUTS, BOLTS, AND LUGS AFTER 50 MILES AND PERIODICALLY THEREAFTER UNTIL TORQUE VALUES ARE RETAINED.
  9. Install Driver Warning Decal. Complete the product registration card and mail it to Fabtech in order to receive future safety and technical bulletins on this suspension.
  10. Review all included warnings and warranties with consumer
    For technical assistance call: 909-597-7800

Product Warranty & Warnings

Fabtech provides a Limited Lifetime Warranty to the original retail purchaser who owns the vehicle, on which the product was originally installed, for defects in workmanship and materials.
The Limited Lifetime Warranty excludes the following Fabtech items; bushings, bump
stops, ball joints, Uniball bearings, tie rod ends, limiting straps, cross shafts, heim joints, and driveshafts. These parts are subject to wear and are not considered defective when worn. They are warranted for 60 days from the date of purchase for defects in workmanship.
Dirt Logic take-apart shocks are considered serviceable shocks with a 1-year warranty against any manufacturer’s defects. If a shock fails within the initial year of ownership, the owner must ship the shock to Fabtech for inspection and service. If after examination the shock is determined to have failed due to neglect, damage caused by improper installation, or any reason other than “normal wear and tear,” the owner of the shock will be responsible for all service costs. Costs include labor, parts, and shipping. Service seal kits are available separately for future maintenance. All other shocks are covered under our Limited Lifetime Warranty.

Fabtech does not warrant any product for finish, alterations, modifications, and/or installation contrary to Fabtech’s instructions. Alterations to the finish of the parts including but not limited to painting, powder coating, plating, and/or welding will void all warranties. Some finish damage may occur to parts during shipping, which is considered normal and is not covered under warranty.
Fabtech products are not designed nor intended to be installed on vehicles used in race applications or for racing purposes or for similar activities. This warranty does not include coverage for police, taxi, first responder vehicles, race vehicles, or vehicles used for government, commercial, or fleet purposes. Also excluded from this warranty are sales outside of the United States of America.

Installation of most suspension products will raise the center of gravity of the vehicle and will cause the vehicle to handle differently than stock. It may increase the vehicle’s susceptibility to a rollover, on-road and off-road, at all speeds. Extreme care should be taken to operate
the vehicle safely at all times to prevent rollover or loss of control resulting in serious injury or death.
Oversized tires and wheels may decrease the vehicle’s braking capacity. Drivers should always brake early and be aware of the increased stopping distance of the vehicle. Drivers should adjust their driving habits to the effectiveness of the braking. Adjust your driving habits to these changes.
Failure to drive safely may result in serious injury or death to the driver and passengers. Driver and passengers must ALWAYS wear their seat belts, avoid quick sharp turns and other sudden maneuvers.

  FTS21291 GM SUV SPACER KIT
2 FT20801 FRONT COILOVER SPACER
2 FT20960 REAR SPACER
1 FT20978 HARDWARE SUBASSEMBLY
  FT20978 HARDWARE SUBASSEMBLY
--- --- ---
1 FT20979 HARDWARE KIT
1 FT21291i INSTRUCTIONS
  FT20979 – HARDWARE KIT LOCATION
--- --- ---
12 7/16-14 NYLOCK NUT
12 7/16 SAE WASHER
1 THREAD LOCKING COMPOUND

Fabtech Motorsports | 4331 Eucalyptus Ave. Chino, CA 91710
Tech Line: 909-597-7800 | Fax: 909-597-7185 | Web: www.fabtechmotorsports.com

Instruction Sheet Part# – FT21291i

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