ADRIAN STEEL S1M1C1FSV Partition Panel and Wing Kit Instruction Manual

ADRIAN STEEL S1M1C1FSV Partition Panel and Wing Kit

PRECAUTIONS

CAUTION

• THE USE AIR IMPACT TOOLS CAN OVER-TORQUE FASTENERS AND CAUSE FASTENER FAILURE!

• ALL INSTALLATION HOLES SHOULD BE SEALED WITH SILICON OR BUTYL SEALANT TO PREVENT EXHAUST FUMES FROM ENTERING THE VEHICLE!

• DANGER
  INSPECT FOR FUEL TANK, FUEL LINES, BRAKE LINES, HIGH VOLTAGE BATTERIES AND ELECTRICAL LINES PRIOR TO DRILLINGTO AVOID DAMAGING CRITICAL VEHICLE SYSTEMS OR INJURY TO INSTALLER DURING INSTALLATION PROCESS!

• CAUTION
  TO AVOID DAMAGING THE VEHICLE ALWAYS USE DRILL STOPS WHEN DRILLING ANY INSTALLATION HOLES!

IMPORTANT WARRANTY REQUIREMENTS

1. SUBSTITUTING ADRIAN STEEL SPECIFIED FASTENERS FOR ASSEMBLY AND/OR INSTALLATION WILL VOID YOUR PRODUCT WARRANTY.
2. ALL HOLES DRILLED INTO VEHICLE SHOULD HAVE THE RAW METAL EDGES SEALED WITH A SELF
   -ETCHING PRIMER TO RESIST CORROSION AND POTENTIAL FASTENER POINT FAILURE.
3. ALL FASTENERS USED IN THE INSTALLATION OF THIS PRODUCT SHOUL.D BE TIGHTENED TO THE TORQUE($) SPECIFIED IN THESE INSTRUCTIONS.
4. THESE INSTRUCTIONS SHOULD BE KEPT WITH THE VEHICLE.

THE BASIC TOOLS NEEDED FOR MOST INSTALLATIONS

ADOITIONAL TOOLS MAY BE >JEEDED FOR THIS INSTALLATION AND THEY WILL BE IDENTIFIED IN THE STEPS THAT FOLLOW

WHEN INSTALLING PLUSNUTS MAKE SURE YOU USE THE CORRECT DRILL BIT WITH A STOP!

NOTE: A PLUSNUT SETTING TOOL IS REQUIRED FOR PLUSNUT INSTALLATION ANO IS NOT SUPPLIED WITH THIS KIT. ORDER PLUSNUT TOOLS FROM ADRIAN STEEL (P.N. 22200-0)OR USE AN AIR POWERED PLUSNUT SETTING GUN.
NOTE: If your vehicle contains carpet or a rubber floor mat you will need to prepare the mounting locations using a 1-3116″ carpet cutter.| 1-3116″ DIAMETER CARPET CUTTER P.N. 31183-0.

• Step 01 Optional
  If your vehicle contains carpet or a rubber floor mat you will need to prepare the mounting locations. (If not, skip to STEP 02)
  Posrt1on the product to be installed into the vehicle and once your are satisfied with the mounting locations, mal1< the moun1,ng locations. Using a 1-3/16′ diameter carpet cutter Select the appropriate floor spacers as shown in the illustration to the left. Set those a aside for use later into the installation process.
  Once you have prepared the carpet/floor mat for

• Step 02 Prepare Mounting Locations
  Using a drill and dnill brt (see table at top of page for correct size) drill the mounting holes in the vehicle sheet metal to prepare for installing the plus nuts
  If you are thru-bott1ng at any of the locations Simply drill a hole that is 1116′ larger than the boll size(s) for those locations.
  Once you have drilled the holes Into the vehicle, the raw metal edges should be sealed using a self-etching primer to resist corrosion and potential fastener point failure.

• Step 03 setting Plusnuts
  Use a Air Powered Plus nut Setting Gun to ,et the plusnut’ or installing mat1uttlly 111ilh hand tools, assembly the following.
  1/4-20ltlC Plusnut (F AS0052)
  FAS0080 SCREW. 1W1>. 114-21U!Cx2.0~ G8
  FAS0067 WASHER. FLAT. 114’1)
  22200-0 PLUSNUT/T TOOL
  -51’16-181.tJC Plusnut f AS009 1
  FAS009S SCREW. HX)t). S/16-11UNC”10CI”. G8
  FAS0081 WASHER. FLAT. 5116’1l
  2?2000 PLUSNUT/T TOOL

S-M-C Partition/ Wing Kit Fastener Contents Page

S-M-C Partition Component Contents Page

S-M-C Partition Wing Kit Component Contents Page

Wing kits are available in Standard, -2″ & +3″ Setback Locations.
Be sure you have the correct kit for your installation

WING KITS FOR-2″ SETBACK POSITION:
WKC1FSVF-2

WING KITS FOR STANDARD POSITION:
WKC1 FSVFD & WKC2FSVFD
WKC1 FSVGM & WKC2FSVGM

WING KITS FOR +3″ SETBACK POSITION:
WKC1 FSVFD3 & WKC2FSVFD3
WKC1 FSVGM3 & WKC2FSVGM3

S-M-C Partition Curb Side Wing Panels

S-M-C Partition Street Side Wing Panels

S-M-C Panels, Header & Footer Rails

S-M-C Panel Assembly
Assemble the ·’S’ and “C” panels to the “M” panel as shown at left S-to “M’ pnl (9) places 1nd1Cated by bold arrows
Tighten all fasteners to Recommended torque specification 8 ft-lbs(+/- 2 ft- lbs)
Install (4) Grommets (36096-0) in both bottom thru holes ,n tile ·s-& ·c-partrtion panels

Header Rail To SMC Pnls
Secure the Header Rail (36987-G) to the SMC panels as shown at left
IMPORTANT
Do not fully tighten fasteners at this point!
These will be tightened during final installation in your vehicle.

Footer Rail to SMC Pnls
Secure the Footer Rail (36986-G) to the SMC panels as Shown at lell
IMPORTANT
Do not fully lighten fasteners at this point! These will be tightened during final installation In your vehicle

S-M-C Header Rail Mounting Brackets

Header Rail Mtg Brkts
Determine the manufacturer spec,f,c StreeUCurb Side Header Bracket to be used and attach as shown at left.
Ford Brkts Shown in view
FORD: 33544-0 I 33546-0
GM: 33543-0 / 33545-0
IMPORTANT
Do not fully tighten rasteners at this point! These will be tightened during final installation in your vehicle.

S-M-C Prtn Street/Curb Side Wing Panels

Ford WKC2FSV panels shown in views

ATTACH CURBSIDE (PASSENGER) PARTITION WING PANEL

Use (6) fasteners
FAS0062 ‘Screw, THP, 1/4-20×3/4’
FAS0055 “Nut, HxFlng, 1 /4-20UNC”

ATTACH STREETSIDE (DRIVER) PARTITION WING PANEL

Use (6) fasteners (each slde)
FAS0062 ‘Screw, THP, 1/4-20×3/4″
FAS0055 “Nut, HxFlng, 1 /4-20UNC”

NOTE:
Install fasteners room the CAB Side thru the wing pnl slots, thru the partion pnl thru holes, thef1 hex nut

NOTE:
Hand bending or the wing panels will be required to properly align partition/wing panel fastener slots and thru holes.
NOTE:
Apply trim pinch weld trim along the run contour prior lo attaching \Ying panel to partition panel.

OEM Head Impact Foam Insert Modifications

NOTE: This section applies to the Ford FSV only.
The GM vehicles come equipped with hard plastic extensions that are to be removed and discarded.
If you are installing the partition on a GM van, proceed to STEP 08, page 11 after
you remove the hard plastic extensions and discard.

The upper left image shown above ts the street side Ford full size van OEM Head Impact Foam Insert for both the street and curb side for all vans equipped with the 60-40 cargo doors
The Ford FSV equipped with a sliding cargo door has the same street side foam insert for the drivers side, but the curt> sKle is equipped with a plastic panel covering the sliding door track mechanism

Remove the plastic retainer “plugs” securing the OEM foam insert to the chassis. Gently remove the foam insert and place on a clean, flat workbench surface.

Images shown below are a completed Ford FSV with 60-40 cargo doors.

NOTE:
This section applies to the Ford FSV curb (passenger) side sliding door OEM plastic trim panel.

S-M-C Partition Assembly/Installation Instructions

SMC Prtn Mtg Hole Location Plusnut Installation
Before any drilling is done to the vehicle, cover any openings in the B-Pillar w ith masking tape, this is to prevent shavings reaching the seat belt.

Carefully load partition into vehicle by anghng the top of the partition back toward the rear of the vehicle while shdrng rt ,n through the Curb Side cargo doors .
Positron the partdron into the vehicle with the wing panels contacting against the ‘8-Prllars” of the chassis. Check to ensure that the partrtron rs plumb vertically and mark the locatron of the lour chassis floor pan mounting locations and the lour chassis partrtron header rail mounting locations.
After marking all eight locations ror your parti· tion installation, carefully rotate and move the partition rearward along the street side chassis wall Drill the proper mol.W’lhng holes and set the plusnuts as directed at start of these Instructions. Remove tape after drilling is completed

SMC Prtn Installation
Stand the partition upright and align the holes in the floor rail with the previously installed plusnuts. Then tilt the partrtlon forward (or backward) to align the street and curb wing panels to the vehicle 8-plllars. Insert the fasteners through the floor rail at all rour locations as shown and tighten to a torque specilicatron or (24 ft-lbs +/-3 It-lbs)

Note:
The 11 /16″ ht floor spacers are shown in view. Select the correct height spacet (11 /32 ” or 1 1/16″) required ror your installation

S-M-C

Curbside Pnl Mtg Brkt

Attach the wing bracket to the curb side wing panel, with the wing fimily positioned against the B -pillar, mark the hole location on the underside of the vehicle header structure. Move the bracket aside and drill a 3/8″ diameter hole for the ¼-20UNC plusnut. Install plusnut and reposition the wing bracket and wing against the B-pillar. Fully tighten all fasteners to torque specification of 8 fl-lbs (+/- 2 ft-lbs)

Curbside Pnl Mtg Brkt
For GM vehicles with SLIDING Side Cargo Door you will need to remove the door track facia trim panel and modify (trim) it as shown in left side detail view. If you do not have a sliding side cargo door, skip this step.

DOUBLE-CHECK ALL FASTENER LOCATIONS TO BE SURE THAT ALL FASTENERS ARE TIGHTENED TO SPECIFICATIONS!
YOUR INSTALLATION IS NOW COMPLETE!
STOW THIS COPY IN THE VEHICLE FOR FUTURE REFERENCE!

For GM FSV LEFT DOOR

Rail must be drilled for an additional hole dia . .437, when using this partition in left hand door vehicles.
Assemble partition using steps shown earlier in the installation instructions
Please note that Dodge 1998 & newer and GM 2003 and newer vans have a gas tank immediately below the floor at the partition line.
See page 2 for information on drill stops

Please note that Dodge 1998 & newer and GM 2003 and newer vans have a gas tank immediately below the floor at the partition line. See pages 2 & 3 for info on drill stops

CUSTOMER SERVICE

ADRIAN STEE.L COMPANY
WWW.AORIANSTEEL.COM
906 JAMES STREET
ADRIAN, Ml49221
800-677-2726

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