BANNER R45C Analog Output to IO Link Device Converter User Guide

June 4, 2024
BANNER

BANNER R45C Analog Output to IO Link Device LOGO

BANNER R45C Analog Output to IO Link Device Converter

BANNER R45C Analog Output to IO Link Device
PRODUCT

Quick Start Guide

This guide is designed to help you set up and install the R45C Analog Output to IO-Link Device Converter. For complete information on programming, performance, troubleshooting, dimensions, and accessories, please refer to the Instruction Manual at www.bannerengineering.com. Search for p/n 223052 to view the Instruction Manual. Use of this document assumes familiarity with pertinent industry standards and practices.

  • Compact analog to IO-Link device converter that outputs an analog value, voltage or current, as presented by the IO-Link Master
  • Rugged over-molded design meets IP65, IP67, and IP68
  • Connects directly to a sensor or anywhere in-line for ease of use

Overview

Analog Out

This converter allows for the user to output an analog value by sending the numerical analog value from the IO-Link Master via Process Data Out (PDO).
PDO Analog Ranges:

  • Voltage = 0 mV to 11,000 mV
  • Current = 0 µA to 24,000 µA
PDO Outside Valid Range (POVR)

If the PDO value sent to this converter is outside of the PDO Analog Range value, then the actual analog output value will be set to the one of the three selectable POVR levels after a 2 second delay:

  • Low (default): 0 V or 3.5 mA
  • High: 10.5 V or 20.5 mA
  • Hold: Level retains previous value indefinitely

Note: If a connected IO-Link sensor is changed back to SIO mode, then the previous value will be held.

Status Indicators

The R45C Analog Output to IO-Link Device Converter has two amber LED indicators on both sides for IO-link and analog communications to allow for installation needs and still provide adequate indication visibility. There is also a green LED indicator on both sides of the converter, which signals the device’s power status.

IO-Link Amber LED

Indication| Status
Off| IO-Link communications are not present
Flashing Amber (900 ms On, 100 ms Off)| IO-Link communications are active
Analog Out Amber LED

Indication| Status
Off| Turns off if written PDO analog value is outside the allowable output range
Solid Amber| Turns on if written PDO analog value is inside the allowable output range
Allowable Current Range: 0 mA to 24 mA
Allowable Voltage Range: 0 V to 11 V

Mechanical Installation

Install the R45C to allow access for functional checks, maintenance, and service or replacement. Do not install the R45C in such a way to allow for intentional defeat.
All mounting hardware is supplied by the user. Fasteners must be of sufficient strength to guard against breakage. Use of permanent fasteners or locking hardware is recommended to prevent the loosening or displacement of the device. The mounting hole (4.5 mm) in the R45C accepts M4 (#8) hardware. See the figure below to help in determining the minimum screw length.
BANNER R45C Analog Output to IO Link Device 01Screw Length (with screw head fitting in counterbore) = 12.9 mm

  • “X” mm + 3 mm

Specifications

  • Supply Voltage
    18 V DC to 30 V DC at 50 mA maximum

  • Power Pass-Through Current
    4 A maximum

  • Supply Protection Circuitry
    Protected against reverse polarity and transient voltages

  • Leakage Current Immunity
    400 µA

  • Resolution
    14 bits

  • Accuracy
    0.5%

  • Indicators

    • Green: Power
    • Amber: IO-Link communications
    • Amber: Analog output value in range
  • Connections
    Integral male/female 4-pin M12 quick disconnect

  • Construction

    • Coupling Material: Nickel-plated brass
    • Connector Body: PVC translucent black
  • Vibration and Mechanical Shock

    • Meets IEC 60068-2-6 requirements (Vibration: 10 Hz to 55 Hz, 0.5 mm amplitude, 5 minutes sweep, 30 minutes dwell)
    • Meets IEC 60068-2-27 requirements (Shock: 15G 11 ms duration, half sine wave)
  • Certifications

  • Environmental Rating

    • IP65, IP67, IP68
    • NEMA/UL Type 1
  • Operating Conditions

    • Temperature: –40 °C to +70 °C (–40 °F to +158 °F) 90% at +70 °C maximum relative humidity (non-condensing) Storage Temperature: –40 °C to +80 °C (–40 °F to +176 °F)
  • Required Overcurrent Protection
    WARNING: Electrical connections must be made by qualified personnel in accordance with local and national electrical codes and regulations.

  • Overcurrent protection is required to be provided by end product application per the supplied table.

  • Overcurrent protection may be provided with external fusing or via Current Limiting, Class 2 Power Supply.

  • Supply wiring leads < 24 AWG shall not be spliced.

  • For additional product support, go to www.bannerengineering.com.

Supply Wiring (AWG)|

Required Overcurrent Protection (Amps)

---|---
20|

5.0

22

| 3.0
24|

2.0

26

| 1.0
28|

0.8

30

|

0.5

Banner Engineering Corp. Limited Warranty

  • Banner Engineering Corp. warrants its products to be free from defects in material and workmanship for one year following the date of shipment. Banner Engineering Corp. will repair or replace, free of charge, any product of its manufacture which, at the time it is returned to the factory, is found to have been defective during the warranty period. This warranty does not cover damage or liability for misuse, abuse, or the improper application or installation of the Banner product.
  • THIS LIMITED WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES WHETHER EXPRESS OR IMPLIED (INCLUDING, WITHOUT LIMITATION, ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE), AND WHETHER ARISING UNDER COURSE OF PERFORMANCE, COURSE OF DEALING OR TRADE USAGE.
  • This Warranty is exclusive and limited to repair or, at the discretion of Banner Engineering Corp., replacement. IN NO EVENT SHALL BANNER ENGINEERING CORP. BE LIABLE TO BUYER OR ANY OTHER PERSON OR ENTITY FOR ANY EXTRA COSTS, EXPENSES, LOSSES, LOSS OF PROFITS, OR ANY INCIDENTAL, CONSEQUENTIAL OR SPECIAL DAMAGES RESULTING FROM ANY PRODUCT DEFECT OR FROM THE USE OR INABILITY TO USE THE PRODUCT, WHETHER ARISING IN CONTRACT OR WARRANTY, STATUTE, TORT, STRICT LIABILITY, NEGLIGENCE, OR OTHERWISE.
  • Banner Engineering Corp. reserves the right to change, modify or improve the design of the product without assuming any obligations or liabilities relating to any product previously manufactured by Banner Engineering Corp. Any misuse, abuse, or improper application or installation of this product or use of the product for personal protection applications when the product is identified as not intended for such purposes will void the product warranty. Any modifications to this product without prior express approval by Banner Engineering Corp will void the product warranties. All specifications published in this document are subject to change; Banner reserves the right to modify product specifications or update documentation at any time. Specifications and product information in English supersede that which is provided in any other language. For the most recent version of any documentation, refer to: www.bannerengineering.com.
    For patent information, see www.bannerengineering.com/patents.

FCC Part 15
This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions: 1) This device may not cause harmful interference; and 2) This device must accept any interference received, including interference that may cause undesired operation.
Industry Canada
This device complies with CAN ICES-3 (B)/NMB-3(B). Operation is subject to the following two conditions: 1) This device may not cause harmful interference; and 2) This device must accept any interference received, including interference that may cause undesired operation.

References

Read User Manual Online (PDF format)

Read User Manual Online (PDF format)  >>

Download This Manual (PDF format)

Download this manual  >>

Related Manuals