Burns Barkles 010382 Gas Grill Instruction Manual

Burns Barkles 010382 Gas Grill

Jula AB reserves the right to make changes to the product. Jula AB claims copyright on this documentation. It is not allowed to modify or alter this document in any way and the manual shall be printed and used as it is in relation to the product. For the latest version of operating instructions, refer to the Jula website.

EU DECLARATION OF CONFORMITY

Item number

Jula AB, Box 363, SE-532 24 SKARA, SWEDEN

This declaration of conformity is issued under the sole responsibility of the manufacturer.

GAS BARBECUE GRILL

Conforms to the following directives, regulations and standards:

OVERVIEW

SAFETY INSTRUCTIONS

Read these instructions carefully before assembly. Assemble the product according to these instructions: Do not replace any components. Failure to follow all the instructions and safety instructions can result in a risk of personal injury and/or material damage.

WARNING!

• Only for outdoor use.
• Accessible parts can be hot. Keep children at a safe distance.
• Do not use the product near flammable materials.
• Do not move the product when in use.
• Always turn off the gas tap on the gas cylinder after use.
• Do not make any modifications to the product.
• Wear safety gloves when handling hot parts.
• Do not put the gas cylinder under or near the product.
• The storage of gas cylinders must comply with local regulations. Do not store gas cylinders under the grill.
• Only use propane or butane that complies with the specifications in the instructions.
• Do not use flammable liquids to light or re-light the grill.
• Immediately turn off the gas supply in the gas cylinder in the event of leaking gas. Extinguish all flames and open the lid. Check all gas hoses for damage, leakage and/or incorrect connection. If it is not possible to stop the leakage, contact a service centre or allow an authorised gas technician to check the product. Never do a leakage test with a naked flame.
• Never leave the product unattended when it is in use. Be careful when cooking food.
• Never disconnect gas connections or hoses when the product is in use.
• Empty and clean the drip tray regularly.
• The product must be placed at least 1.5 metres from flammable material.
• Do not lean over the product when lighting it.
• Do not use utensils made of plastic or glass on the grill.
• Check and clean the product regularly. Make sure not to damage any components, such as burners or valves, when cleaning.
• Check all hoses at least once every month and every time the gas cylinder is replaced. Replace damaged hoses with new ones of the same quality and length as the original ones.
• The product should be checked every year by an authorized service centre or other qualified people. Never attempt to service or repair the product yourself.
• Only use the product in a well-ventilated area.
• Replace all hoses at least every other year. Follow national regulations concerning the replacement of hoses.
• Never break any seals on the product.
• Keep cables and hoses away from hot surfaces.
• Be careful when cooking food.
• Never heat unopened containers made of glass or metal – they can burst and cause serious personal injury and/or material damage.
• Wear safety gloves (such as oven gloves), especially when handling hot items.
• Always clean the drip tray before use.

SYMBOLS

SYMBOLS

| Read the instructions!
| Approved in accordance with the relevant directives.
| Recycle discarded product in accordance with local regulations.

TECHNICAL DATA

• Gas and supply pressure Butane/propane 30 mbar
• Product category I3B/P(30)
• Injector size, main burner Ø 0.82 mm
• Injector size, side burner Ø 0.85 mm
• Total nominal heat output 14.0 kW/1019 g/h
• Lighting Integrated
• Grill surface 63 x 41.5 cm
• Max weight, side shelf 2.5 kg
• Max weight, side burner, including pan 2.5 kg
• Max pan size, side burner Ø 24 cm
• Min pan size, side burner Ø 8 cm

Gas cylinder

• Max height 590 mm
• Max diameter 310 mm
• Max content 11 kg

DESCRIPTION

Stable grill with 4+1 burners that give four separate hot zones and one practical side burner for cooking in a pot or frying pan.
Four burners mean that indirect grilling can be used by not lighting the middle burners. More uniform distribution of heat is obtained thanks to the cast iron grill rack. The double insulated lid also helps to keep the heat inside the grill. The grill has a thermometer in the lid, a side table, and underneath there is a cupboard for grill accessories. Regulator set and other accessories sold separately in Jula’s department stores and at www.jula.com.

Component parts.

FIG. 1

ASSEMBLY

NOTE:
Some components have sharp edges/corners. Handle all parts carefully to avoid cutting yourself. Wear safety gloves.

• To assemble you need a screwdriver and spanner.
• Remove all the parts from the packaging and sort before assembly.
• Assemble the grill on a level surface.
• See figures for correct order of assembly.
  FIG. 2 – 13

USE

SUITABLE GAS CYLINDER
Gas cylinders are available in many different sizes. The figure shows the maximum size of gas cylinder. For other information technical information, see section Technical Data.
FIG. 14

HOSE AND PRESSURE REGULATOR

• The hose and pressure regulator must be suitable for gas (propane/butane).
• The hose and pressure regulator must withstand the specified pressure.
• The maximum length of the gas hose is 1500 mm.
• An adapter for connection between the hose/pressure regulator and product is included.
• Gas hoses must be checked regularly and replaced if national regulations require this and/or the period of validity has been exceeded.

GAS REGULATOR

The gas regulator should be replaced after 10 years at the most.

NOTE:

• Hose and pressure regulator. The figures are only intended as an illustration.
• Only use a gas regulator certified in accordance with EN 16129.
• Hose and regulator are not included.

POSITIONING OF GAS CYLINDER

Place the gas cylinder on a level, stable surface near the product.
Never put the gas cylinder in the cupboard under the product.
Make sure not to damage the hose.

1. Gas connection
2. Hose
3. Gas cylinder
4. Gas regulator
5. Hose
   FIG. 15

WARNING!
Risk of explosion!

• Do not put the gas cylinder inside the product.
• Make sure that the product, and especially the gas cylinder, is well positioned and easily accessible, and that there are no obstructions to leave the area.

NOTE:
The maximum length of the gas hose is 1500 mm.

PREPARATIONS

WARNING!
Fire risk!

• Do not use the product near flammable materials. The minimum distance to flammable material is 60 cm in all directions. Gas cylinders not connected to the product should be placed at least 5 m away from the product. The minimum distance to flammable fumes and liquid is 10 m.
• Never use the product under a roof, bushes, tree, tent, or sunshade.
• Do not use the product near flammable objects such as a fence or plants, etc.
• Make sure that the product, and especially the gascylinder, is well positioned and easily accessible, and that there are no obstructions to leave the area.
• Do not cover the inside of the grill pan with aluminium foil.’

LEAKAGE TEST

When hoses are connected to the product they should be checked for leakage. Never do a leakage test with a naked flame – use soapy water.

1. Mix about 2 dl of soapy water by mixing 1 part of washingup liquid with 3 parts of water.
2. Check that the control knob is in the OFF position.
3. Connect the gas regulator to the gas cylinder. Firmly tighten the connections and open the gas valve.
4. Apply the soapy water on the hose and all the joints. Bubbles indicate leakage, which must be fixed before the product is used.
5. Carry out a new leakage test after repairing.
6. Turn off the gas cylinder valve after the test.
7. If leakage is detected that you cannot fix by yourself, hav the unit repaired by an authorised service centre. Do not attempt repairs yourself.

LIGHTING
WARNING!

Risk of burn injury from burning fat. Burning fat can result in serious personal injury and/or material damage.

• Always check before use that the drip tray and container are clean and free from accumulated fat. Clean before use, if necessary.
• Remove surplus fat from the food to avoid a fat fire.
• Open the lid completely before lighting.
• Do not lean your face or body over the cooking area.

Before lighting

1. Open the lid on the product completely.
2. Clean the cooking area thoroughly.
3. Turn all the control knobs to OFF.
4. Open the valve on the gas cylinder completely.

Lighting with piezo lighter

1. Turn the knob to produce a spark that lights the gas.

2. Press the control knob turn it anticlockwise as far as it goes, to the position for large flame.
   FIG. 16

3. The lighter clicks and lights the gas.

   • If the gas does not light straight away, turn the knob clockwise as far as it goes to switch off the supply of gas.
     Wait 5 minutes and then try again. If the gas still does not light wait another 5 minutes and then troubleshoot.

Manual lighting
The two outer burners can be lit manually with a suitable long lighter.
FIG. 17

1. Open the valve on the gas cylinder completely.

2. Press the control knob turn it to the position for large flame.

3. Stick the lighter through the hole in the side of the grill pan and light.

4. If the gas does not light straight away, turn the knob clockwise as far as it goes to switch off the supply of gas.
   Wait 5 minutes and then try again. If the gas still does not light wait another 5 minutes and then troubleshoot.

5. To light the burner beside the lit burner, press the control knob turn it to the position for large flame. The gas will light automatically.

Tips for saving gas

• Open the lid as little as possible and as briefly as possible.
• Turn off the product as soon as you have finished cooking.
• Preheat the grill for no more than 10–15 minutes (except when using it for the first time). Do not preheat for longer than recommended.
• Do not use a higher setting than recommended.

MAINTENANCE CLEANING
Clean the product after it has been used to ensure good hygiene and avoid the risk of burning fat. Allow the product to cool and wipe it all over before covering it.

• Wipe stainless steel parts with a cloth moistened with a mild detergent after use.
• Do not use sharp or abrasive utensils or strong detergent.
•  Remove accumulated fat from the inside of the product witha wooden spatula.

Cleaning grill and warming racks
The grill rack should preferably be cleaned after use, but at least after every third or fifth time, with a brass grill brush. Do not use a wire brush. The racks can be taken out and washed with water and detergent. Do not use sharp or abrasive utensils or strong detergent. Apply a little cooking oil on the racks to provide protection from corrosion.

Cleaning the drip tray
Wipe the drip tray with kitchen paper after use and wash with water and detergent. Do not use sharp or abrasive utensils or strong detergent. If there is another container under the drip tray, clean this as well.

Cleaning burners
Clean dirty burners with a soft brush or blow clean with compressed air. Use a pipe cleaner or wire brush to unblock holes.

Cleaning burners and pipes
Fresh air is drawn into the pipe by the inflowing gas and is led to the burner where it burns.

1. Gas supply to burners
2. Burner pipes
3. Blockages in burners (cobwebs, etc.)
   FIG. 18

It is not unusual for insects or spiders to build nests in the burners or burner pipes. This can result in blockages that reduce the flame, prevent the burner from lighting, or cause flash-back. There will be a smell of gas as the gas does not go into the burner. If gas leaks out on the front it can start to burn.

Removing the main burners
Remove the main burners as follows to clean or replace.
FIG. 19

Removing the side burners
Remove the side burners as follows to clean or replace.
FIG. 20

Removing blockages in burners or burner pipes
Shine a torch in the burner to see if it is blocked.

1. Stick a needle in the nozzle to remove the blockage.
2. Check that the blockage is removed with the torch.
3. Clean the burner pipe with a soft brush, for example a toothbrush, to remove a blockage.
4. Check that all the connections to the burners are not blocked. Clean them with a soft brush with brass bristles,if necessary. Do not use a wire brush, this can cause corrosion.
5. Never use burners with holes, cracks or other damage. Replace damaged burners immediately.
6. Replace the burners after cleaning by following the above steps in the reverse order. The product must be prepared before using it again.
7. Prepare the product by applying a thin layer of heat resistant cooking oil (rapeseed oil, sunflower seed oil, or the equivalent) on the inside of the product.
8. Light a burner and adjust to a small flame.
9. Light another burner.
10. Wait 8 to 10 minutes and then fully turn up both flames on the burners.
    • Keep the product lit for about 25 minutes at the highest temperature setting (about 300°C) without cooking, to burn off any residue from the manufacturing.
11. Turn off the burners and allow the product to cool.
12. Remove all the residue.
    • Cast iron and enamel grill racks can be prepared in the same way.

STORAGE

Storage outdoors

• When the product is not in use cover it with a weatherproof covering, or put it under a shelter. Allow the product to cool before covering it.
• Ensure good ventilation, even under the covering to avoid corrosion and mold.
• The covering does not need to go all the way down to the ground.
• Take off the covering on sunny days to improve ventilation, even if the product is not used.

Storage indoors

If the product is stored indoors, remove the gas cylinder and store it separately outdoors.

TROUBLESHOOTING

replace the damaged hose.
Gas leak from gas cylinder.| Mechanical fault or damage.| Close the gas cylinder valve.
Gas leak from gas cylinder valve.| Mechanical fault or damage.| Close the gas cylinder valve. Return the gas cylinder to the gas supplier.
The burners will not light with the lighter system.| Gas cylinder empty.| Replace with a full gas cylinder.
Defective regulator.| Check and, if necessary, replace the regulator.
Burners, hoses or nozzles blocked.| Clean burners, hoses and nozzles.
Small flame or flash-back (fire in the burner tube – hissing or rumbling noise).| Burner blocked.| Unblock the burner.
Hoses or nozzles blocked.| Unblock hoses and nozzles.
Strong wind.| Place the grill in a sheltered place.
Difficult to turn the gas knob.| The gas valve has jammed.| Replace the gas valve.

References

• Jula – products for home and garden
• Jula - ingenting kan stoppe deg nå!

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