KitchenBrothers KB4020 Gas Barbecue User Manual

GAS BARBECUE
User Manual
KB4020
Please read the manual

FOREWORD

About this document
This manual contains all the information for correct, efficient and safe use of the product. Make sure you have fully read and understood the instructions in this manual before installing or using the product. Keep this manual for future use.
Original Instructions
This manual was originally written in Dutch. All other languages are translations of the original Dutch manual.
Service and warranty
If you need service or information regarding your product, please contact our customer service at service@kitchenbrothers.nl.
We provide a 2-year warranty on our products. Customer must be able to show proof of purchase when claiming warranty. Product defects must be reported to us within 2 years from the date of purchase. Please note that the warranty does not apply: for damage caused by improper use or repair; for parts subject to wear and tear; for defects known to the customer at the time of purchase; for defects caused by the customer’s own fault, for damage caused by third parties.

INTRODUCTION

Thank you for choosing a KitchenBrothers product! Please always follow the instructions for safe usage.
1.1 Intended use
This product is an outdoor barbecue that operates on gas. It is designed to prepare food on the grill on a gas flame. There is a lid on the product so that food can be prepared covered. You have to use the knobs to control the power of the flame and regulate the heat output and temperature while cooking. The product is mobile because of the wheels. This product is equipped with two side shelves for placing food and utensils at arm’s length distance.
The supplier is released from liability for any injury or damage caused by using the product beyond its intended use. Any modification of the product may affect your safety and warranty.
1.2 Product overview

1. Side shelf
2. Burner knob
3. Ignition button
4. Door handle
5. Wheel
6. Lid handle
7. Lid| 8. Heating grid
9. Grill grid
10. Wok burner
11. Burner knob wok burner
12. Door
13. Leg
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1.3 Product specifications

25.9 kg without gas cylinder
Color| Black
Material| Steel
IP value| IPX4
Max. load weight| 10 kg
User temperature| Up to 430°C
Overheating protection| No
Burner power| 3kW each
Power wok burner| 2.5kW
Ignition type| Piezoelectric
Operating temperature| 0 to 35°C
Operating humidity| 30% – 60%
Storage temperature| 0 to 35°C
Storage humidity| 30% – 60%
Max. system inlet pressure
(propane/butane/LPG)| 7.5 bar
Max. system inlet flow rate
(propane/butane/LPG)| 873 g/h
Nozzle/Injector size| Main burner 0.86 mm
Wok burner 0.76 mm
Gas cylinder limit*| 20 kg

*Recommended
1.4 Other features

• With thermometer on the lid to read the temperature.
• Includes side shelves with hooks for e.g., spices and barbecue utensils.
• Equipped with a gas pressure regulator with integrated hose rupture protection (only suitable for Dutch gas cylinder connections).
• With wheels for moving around.
• With 4 tube burners and 1 wok burner.

1.5 Contents of package
When receiving your shipment, make sure that the contents are consistent with the packing list. Notify your distributor of any missing items. If the equipment appears to be damaged, file a claim immediately with the carrier and notify your distributor at once, giving a detailed description of any damage. Save the damaged parts and packing container to substantiate your claim.
KitchenBrothers Gas barbecue – 4+1 Burners / Black – Model KB4020 – EAN 8720195259794
1.6 Included accessories

• 1x User manual

1.7 Assembly parts

1. Leg (2 pieces)
2. Left post
3. Right post
4. Left post
5. Right post
6. Bottom panel
7. Wheel (2 pieces)
8. Axle
9. Side panel (2 pieces)
10. Rear panel
11. Crossbar| 12. Crossbeam
13. Crossbar
14. Pin (2 pieces)
15. Right door
16. Left door
17. Grill
18. Burner knob (4 pieces)
19. Side shelf
20. Side shelf for wok burner
21. Burner knob plate (4 pieces)
22. Wok burner| 23. Wok burner rack
24. Wok burner bowl
25. Fat tray ledge
26. Grease pan ledge
27. Grease collection tray
28. Lid handle
29. Flame tamer (4 pieces)
30. Grill grid
31. Grill grid
32. Heating rack
33. Thermometer
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1.8 Mounting materials A. Screw M5x55mm (20 pieces)
B. Screw M5x10mm (26 pieces)
C. Screw M4x8mm (10 pieces)
D. Screw M6x15mm (2 pieces)
E. Magnetic lock
F. Sealing ring (2 pieces)
G. Cover cap (2 pieces)
H. Washer
I. Screw M5x10 (4 pieces)
J. Safety locking pin

SAFETY

Warning!
Please ensure that the packaging is kept out of the reach of children!
Risk of suffocation!
Before use, read the manual and safety information carefully. The supplier is not responsible for failure to follow the safety information on the use and handling of the product or damage to property or personal injury.
Always observe the following precautions when using ‘the Gas barbecue’, hereinafter referred to as ‘the product’.
2.1 General

• If this is your first time using the product, it is important to read the user manual and instructions carefully.
• If the product is malfunctioning, dropped or damaged, do not use the product and consult our customer service.
• Before each use, check the parts and accessories for damage or wear (cracks/ breakage) that may adversely affect its operation and, if so, replace them with original or manufacturer-recommended parts and accessories.
• Do not use accessories not offered by the supplier. They may pose a danger to the user and damage the product.
• Use the product only for the purposes indicated in this user manual.
• Do not disassemble, repair or restore the product. Doing so may cause damage to the product. For your own safety, these parts should only be replaced by authorized service personnel. Always steer the product to a service center for repairs to prevent damage and personal injury.
• Be aware of the risks and consequences associated with improper use of the product. Misuse of the product may result in personal injury and damage to the product.
• Before first use, remove all packaging material and any stickers.
• The outside of the product may become hot when the product is in use. So be alert when touching the outside!
• Do not place metal objects such as blades, forks, spoons and lids on the product, these can become hot. So be alert when touching these objects.
• Do not store explosive substances such as aerosols containing flammable propellant near or inside the product.
• The product is only suitable for outdoor use. Do not use the product indoors.
• Place the product at least 1.5 meters away from surrounding surfaces, especially combustible materials, such as textiles, bedding, curtains, plastic, electrical current carriers, wood, etc.
• Do not move the product if it is on or has not yet cooled down.
• Do not place the product near (highly) flammable materials such as dry grass, bushes, paper, newspapers, clothing, towels, chemicals, etc. This may cause a fire!

2.2 Persons

• If burns occur, immediately run lukewarm water over the affected body part. Do not stop to remove clothing and seek medical attention quickly.
• Do not allow children to play with the product. Use and store the product out of the reach of children.
• Place the product out of reach of (domestic) animals.
• The product should not be used by children. Use of the product is allowed only when a supervisor is present, who is responsible for the safety of the user.
• The product must not be used by people with physical or mental disabilities. Use of the product is permitted only if a supervisor is present, who is responsible for the safety of the user.
• To avoid personal injury and damage to the product, do not allow anyone to climb, sit, stand or climb on the product.
• We recommend using the product only if you are 16 years of age or older.

2.3 Use

• Do not cover the product when it is on. Never place pillows or blankets on or against the product. This may cause a fire hazard, electric shock, personal injury or damage to the product.
• Parts of the product become hot. Do not clean the product while it is still hot. Wait until the product has cooled down before cleaning it.
• The product becomes hot when it is on. Do not touch the hot surfaces. Do not use the product if you are sensitive to heat. Do not touch the hot parts of the product. Use only the handle or knob.
• Do not touch the product during operation, the product gets hot.
• Do not heat cans on the product that are still closed. This may create an overpressure that causes the cans to explode. This may cause a fire hazard, personal injury or damage to the product.
• Do not attach anything to the product. This may cause damage to the product.
• There may be a burn hazard from hot parts of the product during and after use. Grasp the product only by the integrated handle. Steam may escape if the lid is opened when it is still hot. Take necessary precautions, such as an appropriate oven glove, to avoid burns.
• Do not use the product if it is damaged. Disconnect it from the gas supply and contact a licensed professional for inspection.
• The product is not intended for drying products. This may cause damage to the product.
• Do not put anything on top of the product.
• Always place the product on a horizontal, level, stable, heat-resistant and nonflammable surface.
• Do not immerse the product in water or other liquids. Never hold the product under running water or touch it with wet hands.

INSTRUCTIONS FOR USE

3.1 Mounting
Required tools:

• Phillips screwdriver
• Adjustable wrench

3.2 Connecting the gas cylinder
Note
◊ To use the product correctly, you need a precision-filled standard G30/G31 gas cylinder with external valve thread. Use a standard flexible hose less than 1.5m in length. The hose should be easily visible along its entire length for inspection after installation.
ATTENTION!
◊ You must have the proper regulator and gas cylinder to operate the product safely and efficiently. Using an incorrect or defective pressure regulator is dangerous and will void the warranty.

1. Before connecting, check that no debris is stuck in the gas cylinder head, control valve head or in the burner head and burner ports.
2. Connect the gas line to the gas cylinder by turning the knob clockwise as far as it will go.

3.3 Disconnecting the gas cylinder

1. Make sure the gas cylinder valve is set to “CLOSED” before disconnecting.
2. Disconnect the gas line from the gas cylinder by turning the knob counterclockwise until it is loose.
3. After connecting to the gas cylinder, a gas leak test is required.

ATTENTION!
◊ When changing the gas cylinder, make sure you stay away from ignition sources.
3.4 Gas leak test
ATTENTION!
◊ Perform this only from a well-ventilated area.

1. Check that all burner knobs on the product are in the off position.
2. Open the gas valve on the gas cylinder. Check for leaks by brushing soap solution over all gas system connections with a brush, including all valve connections, hose connections and regulator connections.
3. If bubbles form on any of the connections, there is a leak.
4. Turn off the gas supply and retighten the connection.
5. Repeat the test.
6. If bubbles form again, stop trying; contact your local salesperson for assistance.

ATTENTION!
◊ NEVER use an open flame to check for leaks.
◊ Perform a gas leak test annually and whenever the mesh bottle is removed or replaced.
◊ Always make sure the gas cylinder is properly connected to prevent fire and explosion hazards.
◊ Do not place the gas cylinder in the storage compartment under the grill. Place the gas cylinder as far as possible from the burners when they are on.
3.5 Before use

• Before proceeding, check that you have assembled the product correctly according to the instructions.
• Use the product at least 1 meter away from a wall or surface.
• Never use the product in a building, garage, shed, drafty porch or other enclosed area.
• Never obstruct ventilation around the product enclosure.
• Inspect the gas supply hose before turning on the gas.
• If there are signs of cut, wear or abrasion, replace the hose before use.
• Check for leaks before use.
• Do not use the product if a gas smell is present.

3.6 How to use
To prevent food from sticking to the grill, apply a thin layer of cooking or vegetable oil with a long-handled brush before each preparation.

1. Open the lid.

2. Make sure all burner knobs are in the off position.

3. Connect the gas cylinder to the gas hose. Tighten it securely so that no gas can escape.

4. Open the gas cylinder.

5. Turn the desired burner knob(s) open counterclockwise and press the ignition button repeatedly until the burner flame is on.
   • NOTE: If the burner flame does not come on within 5 seconds, turn the burner knob to the off position and wait at least 5 minutes before trying again.
   Otherwise, you risk a stabbing flame from the escaping gas.

6. Adjust the flame by turning the burner knob.

7. Place the food on the grill rack.

8. When you have finished cooking the food, turn the burner knob closed.

Note
◊ Close the lid to cook the food covered.
◊ Turn the food in time so that the food does not burn.
◊ When you use the product for the first time, the color of the coating may change slightly, this is normal.
◊ A 160-240 mm pan is recommended for the wok burner.
3.7 Manual ignition
If the burner still does not light after several attempts, try the manual ignition procedure below:

1. Open the lid.
2. Make sure all burner knobs are in the off position.
3. Slowly turn on the gas at the valve or regulator of the gas cylinder if it is not already on.
4. Ignite a long match and carefully insert it into the grill grate.
5. Carefully turn the burner knob open.
6. If the burner flame does not burn within 5 seconds, turn the burner knob to the off position and wait 5 minutes before trying again.
7. When the burner flame burns, turn the burner knob to the desired heat setting.

3.8 After use

1. After each cooking, turn the burners to the highest setting and let them burn for 5 minutes.
   • This procedure will burn cooking residues, making cleaning easier. Make sure the lid is open during this procedure.

2. Then turn all burners fully clockwise to the off position and shut off the gas on the gas cylinder.

3. Wait for the barbecue to cool sufficiently before closing the lid.

3.9 Tips

• Use the warming rack to keep prepared foods warm, toast bread or prepare delicate foods in aluminum foil.
• Use the wok burner like a normal stove for cooking, baking or roasting.
• To avoid a stinging flame, keep the grill grate clean, use only meats and do not cook at very high temperatures.
• Place delicate foods, such as fish and vegetables, in aluminum foil trays and place directly on the warming rack. Turn the burner knob(s) to the highest setting.
• Use long-handled tongs or a spatula instead of a fork to avoid losing natural juices and only turn the food once during cooking.
• Use a pan with water to prevent a stinging flame and cook meat. Before you get started, remove the grates and place the full, thin pan directly on the heating plates. Half fill the pan with water, fruit juice or other flavored liquids. Replace the grates and place the food on them.
• Rotisseries, grill baskets, vertical poultry holders and other accessories enhance your cooking experience, reduce cooking time and help with cleanup.

TROUBLESHOOTING

empty, replace or refill it.
The ignition button is not pressed properly.| Press the ignition button repeatedly until the flame ignites.
The ignition button is not working properly.| Follow the steps at 3.4 for manual ignition.
The wires or electrode is covered with cooking residue.| Clean the wire and/or electrode with alcohol.
The electrode and burners are wet.| Wipe the electrode and burners dry with a cloth.
The electrode is cracked or broken (sparks at the crack).| Replace the electrode.
The ignition cable is loose or disconnected.| Repair or replace the cable.
The cable is shorting (sparks between igniter
and electrode).| Replace the igniter cable/electrode.
The burner does not ignite with a match.| There is little or no gas supply.| Check that the gas cylinder is empty. If it is
empty, replace or refill it.
The clutch and regulator are not fully connected.| Continue turning the clutch about one-half to
three-quarter turn until it reaches a firm stop.
Tighten only by hand. Do not use tools.
Gas supply is obstructed.| Clear burners and check for bent or kinked gas
hose.
The burners are clogged or blocked.| Clean the burners.
There is an irregular flame pattern, the flame does not run the entire length of the burner.| The burners are clogged or blocked.| Clean the burners.
The new burners may contain residual oils.| Let burners burn for 15 minutes with lid closed.
There is food residue, grease or cooking salt on the burners.| Clean the burners.
The valve is misaligned with the injector venturi.| Check that the venturi of the burner is properly
seated in the injector.
The flame strikes out.| High winds or gusts of wind are present.| Do not use the product in high winds.
There is little to no gas supply.| Check that the gas cylinder is empty. If it is empty, replace or refill it.
There is a persistent grease fire.| Grease is stuck due to grease buildup around
the burner system.| Turn burner knobs to the off position. Turn gas valve to “CLOSED.”
Leave lid closed and allow fire to burn out.
Remove and clean all parts after product has
cooled.
There is a flame backlash
(fire in the burners).| The burners and/or burner tubes are blocked.| Clean the burners and/or burner tubes.
The inside of the lid is peeling off (like paint peeling off).| The lid is stainless steel, not painted. The embedded grease has become carbon and is flaking off.| Thoroughly clean the inside of the lid.

MAINTENANCE AND CLEANING

5.1 General

• Clean the product regularly between uses and especially after long periods of storage.
• Make sure the product and its components have cooled down sufficiently before cleaning.
• Never immerse the product in water when the surfaces are hot. Never handle hot parts with unprotected hands.
• To extend the product’s life and maintain its condition, we strongly recommend covering the product if you leave it outside for long periods of time, especially during the winter months.
• Clean the grates after each use with a good grill brush.
• Let the product cool down after each use. Then protect the grill grates with a light coat of cooking oil and empty the grease tray under the burners.
• Wipe the exterior surfaces with a suitable kitchen cleaner and protect the surfaces with a good cover that fits over the product.

5.2 Grill and warming rack

1. Clean with hot soapy water.
2. To remove food residue, use a mild cream cleaner on a non-abrasive sponge.
3. Rinse well and dry thoroughly.

5.3 Burners

• In regular use, burning off leftovers after cooking keeps burners clean.
• The burners should be removed and cleaned annually, or when heavy deposits are found, to ensure there are no signs of clogging (dirt, insects) in the burner orifices or venture pipes.
• Use a pipe cleaner to remove blockages.
• Use a wire brush to remove corrosion from the burner surfaces.
• When replacing the burner, make sure that the venture tubes of the burner fit over the valve outlets.

5.4 Housing

• Periodically remove excess grease from the casing with a soft plastic or wooden scraper. It is not necessary to remove all the grease from the body.
• If you want to clean the casing completely, use only hot soapy water and a cloth or brush with nylon bristles.
• Remove the grates and burners before completely cleaning the housing.
• Do not immerse the burner knobs or manifold in water.
• Check the operation of the burners after carefully placing them back into the housing.

5.5 Mountings
Check all metal mountings annually and tighten if necessary.

STORAGE

• Store the product in a cool, dry place.
• Cover the burners with aluminum foil to prevent insects or other debris from accumulating in the burner holes.
• If the product is stored indoors, the gas cylinder should be disconnected and left outside.
• The gas cylinder should always be stored outdoors, in a dry, well-ventilated area, away from heat sources or ignition sources.

ATTENTION!
◊ Do not allow children near the gas cylinder!

DISPOSAL AND RECYCLE

Think about the environment and contribute to a cleaner living environment! You can contact your local council for all information on disposal options for discarded products.
7.1 Disposal
At the end of its life, do not dispose of the product with normal household waste, but hand it in at a government designated collection point for recycling.
Dispose of the packaging and accessories in accordance with the environmental regulations in force in your local council. Pay attention to the symbols on the different packaging materials and – if necessary – dispose of them separately. The packaging materials are marked with letters and numbers: 1-7: plastic, 20-22: paper and cardboard, 80-98 composite materials.

SYMBOLS

The following warnings and symbols are used in this manual, on the packaging and on the product (where applicable).

reference.
| A warning with this symbol indicates a potentially hazardous situation that could result in serious damage and/or fatal injury.
| A note contains additional information relevant to the use of the product.
****| A warning with this symbol indicates a potentially hazardous situation that may result in minor damage and/or moderate injury.
| Handle with care.
| Protect from moisture.
| Do not cut.
| Food safe.
| No damage if sprayed (10 l/min) at any angle.
| Suitable for outdoor use.
| Never use this product indoors!
| Beware: hot!
| Do not place gas cylinder in the storage room.
| Recycling symbol: Steel/iron.
| Recycling symbol: Low density polyethylene.
| Recycling symbol: Paper.
| Recycling symbol: Paper with corrugated cardboard (fiberboard).
| Recycling symbol: This user manual can be recycled. (Only applicable in France)
| Recycling symbol: This device can be recycled. (Only applicable in France)
| Recycling symbol: Separate the packaging and put it in the sorting bin. (Only applicable in France)

CE DECLARATION OF CONFORMITY

**** This product complies with all requirements and regulations according to 2014/35/EU, Directive 2014/30/EU and Directive 2009/125/EC.
The complete EU Declaration of Conformity is available at the supplier.

DISCLAIMER

Changes reserved; specifications are subject to change without stating grounds for doing so.

©LifeGoods B.V.
Wisselweg 33, 1314 CB Almere (NL)
www.kitchenbrothers.nl – service@kitchenbrothers.nl
11/2023 – v1.0
Made in China
CHN

References

• Kitchenbrothers

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