Danfoss P7 Motor Electrohydraulic Two Position Control Installation Guide

May 15, 2024
Danfoss

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Danfoss P7 Motor Electrohydraulic Two Position Control

Danfoss-P7-Motor-Electrohydraulic-Two-Position-Control-
fig-1

Specifications

  • Model: S51-1
  • Control: Two-position Control with PCOR P7, P8
  • Power Supply: 12 Vdc
  • Connector: AMP Junior Power Timer

Product Usage Instructions

Electrical Installation
Before starting the installation, ensure that the power is turned off and follow all safety precautions.

Pinout
The pinout information can be found in the user manual. Make sure to match the connectors correctly.

AMP Connector Parts List
Refer to the parts list provided for the AMP connector to ensure all components are included for installation.

Mating Connector
Use the specified mating connector for proper connection with the device.

Product Overview
The S51-1 model is an electrohydraulic two-position control with options for PCOR P7 and P8. It features electric proportional pressure compensator override and operates on a 12 Vdc power supply.

FAQ

  • Can I use a different power supply other than 12 Vdc?
    No, the product is designed to operate with a 12 Vdc power supply for optimal performance.

  • How do I know if I have connected the AMP connector correctly?
    Refer to the pin compatibility section in the manual to ensure correct connection of the AMP connector.

Literature references

S51-1 Two-position Control with PCOR P7, P8 literature references

Literature title Description Literature number

S51 and 51-1 Bent Axis Variable Displacement Motors Technical Information| Complete product electrical and mechanical specifications| 520L0440
S51-1 Proportional PCOR Function Block User Manual| Compliant function block set-up information| 11022917

Latest version of technical literature
Danfoss product literature is online at: http://powersolutions.danfoss.com/literature/

Product overview

Product image

Nomenclature

Danfoss-P7-Motor-Electrohydraulic-Two-Position-Control-
fig-3

Code M and N options

M Description N Description
P7 Electrohydraulic two-position control with electric proportional pressure
compensator override, 12 Vdc P7 Electric brake pressure defeat, 12 Vdc
C2 Without brake pressure defeat
P8 Electrohydraulic two-position control with electric proportional pressure
compensator override, 24 Vdc P8 Electric brake pressure defeat, 24 Vdc
C2 Without brake pressure defeat

Only certain control options for the S51-1 motors utilize the Electrohydraulic 2 Position Control w/Electric Proportional Pressure Compensator Override to Maximum Angle. The combination of the M and N modules define the motor control’s functionality. Please refer to the motor’s nomenclature to determine if the motor is equipped with the proper options. The nomenclature can be found on the motor’s nametag.

Theory of operation

Proportional displacement control
Displacement can be changed electrohydraulically under load in response to an electrical signal from minimum displacement to maximum displacement and vice versa by controlling the PCOR setting proportional to the current of a solenoid.
Solenoid not energized = maximum displacement

Override to maximum angle
To shift the unit under all conditions to maximum angle, supply the spool with 1600 mA (12 Vdc) or 800 mA (24 Vdc).

P7, P8

  • Pressure compensator configuration: P7, P8 with electric brake pressure defeat.
  • A solenoid-switched valve, ahead of the pressure compensator, prevents operation in the deceleration direction (when the motor is running in pump mode). This is designed to prevent rapid or uncontrolled deceleration while the vehicle/machine is slowing down.

C2

  • Pressure compensator configuration: C2 without brake pressure defeat.
  • Pressure compensator functions when the motor is running in motor mode as well as in pump (deceleration) mode.

Control operation

Warning
Unintended vehicle or machine movement hazard. The loss of hydrostatic drive line power, in any mode of operation (forward, neutral, or reverse) may cause the system to lose hydrostatic braking capacity. You must provide a braking system, redundant to the hydrostatic transmission, sufficient to stop and hold the vehicle or machine in the event of hydrostatic drive power loss.

Hydraulic schematics

  • Circuit diagram – Motor with Electrohydraulic Two-positon Control P7P7, P8P8 with Pressure Compensator Override (PCOR) to maximum angle and with electric brake pressure defeat

Danfoss-P7-Motor-Electrohydraulic-Two-Position-Control-
fig-5

  • Circuit diagram – Motor with Electrohydraulic Two-positon Control P7C2, P8C2 with Pressure Compensator Override (PCOR) to maximum angle

Danfoss-P7-Motor-Electrohydraulic-Two-Position-Control-
fig-6

Electrical specifications

Proportional PCOR solenoid

M-option P7 P8
Voltage 12 Vdc 24 Vdc
Minimum Proportional PCOR Start Current 255 mA 127 mA
Maximum Proportional PCOR End Current 1370 mA 685 mA
Minimum Angle Override Current 1600 mA 800 mA
Nominal Resistance at 20° C [68° F] 5.7 Ω 21.2 Ω
**PWM frequency range *** 100 to 200 Hz 100 to 200 Hz
Recommended PWM frequency 100 Hz 100 Hz

Electric brake pressure defeat solenoid

N-option P7 P8
Voltage 12 Vdc 24 Vdc
Rated power 34 W 34 W

Electrical installation

Pinout

AMP Junior Power Timer connector

  • **Pin location

**

  • Pinout
    Pin| Function
    ---|---
    1| PWM signal
    2| Ground
  • Pinout (alternative)
    Pin| Function
    ---|---
    1| Ground
    2| PWM signal

Pin compatibility

  • PLUS+1® module pin type/ Electric proportional solenoid pin compatibility
    Pin| Function
    ---|---
    1, 2| PWMOUT/DOUT/PVG Power supply
    1, 2| PWMOUT/DOUT/PVGOUT

    1, 2| Power ground –
  • PLUS+1® module pin type/ Electric brake pressure defeat solenoid
    Pin| Function
    ---|---
    1,2| DOUT
    1,2| DOUT/PVG Power
    1,2| PWMOUT/DOUT/PVG Power supply
    1,2| PWMOUT/DOUT/PVGOUT
    1,2| Power ground –

Pressure compensator logic

  • Electric brake pressure defeat
    Rotation| High pressure port| Solenoid| PCOR function
    ---|---|---|---
    CW| A| Energized| Yes
    CW| A| Non-energized| No
    CCW| B| Energized| No
    CCW| B| Non-energized| Yes

Mating connector

  • AMP connector parts list
    ** Description| Quantity| Ordering number**
    ---|---|---
    Two pin connector| 1| Tyco Electronics 282189-1
    Contacts| 2| Tyco Electronics 929940-1
    Seal plugs| 2| Tyco Electronics 828904-1
    Mating connector kit| 1| Danfoss K19815

Products we offer:

  • Bent Axis Motors
  • Closed Circuit Axial Piston Pumps and Motors
  • Displays
  • Electrohydraulic Power Steering
  • Electrohydraulics
  • Hydraulic Power Steering
  •  Integrated Systems
  • Joysticks and Control Handles
  • Microcontrollers and Software
  • Open Circuit Axial Piston Pumps
  • Orbital Motors
  • PLUS+1® GUIDE
  • Proportional Valves
  • Sensors
  • Steering
  • Transit Mixer Drives

ABOUT COMPANY

  • Danfoss Power Solutions is a global manufacturer and supplier of high-quality hydraulic and electronic components. We specialize in providing state-of-the-art technology and solutions that excel in the harsh operating conditions of the mobile off-highway market. Building on our extensive applications expertise, we work closely with our customers to ensure exceptional performance for a broad range of off-highway vehicles.
  • We help OEMs around the world speed up system development, reduce costs and bring vehicles to market faster.
  • Danfoss – Your Strongest Partner in Mobile Hydraulics.
  • Go to www.powersolutions.danfoss.com for further product information.
  • Wherever off-highway vehicles are at work, so is Danfoss. We offer expert worldwide support for our customers, ensuring the best possible solutions for outstanding performance. And with an extensive network of Global Service
  • Partners, we also provide comprehensive global service for all of our components.
  • Please contact the Danfoss Power Solution representative nearest you.

CONTACT

  • Comatrolwww.comatrol.com
  • Schwarzmüller-Inverter www.schwarzmueller-inverter.com
  • Turollawww.turollaocg.com
  • Hydro-Gearwww.hydro-gear.com
  • Daikin-Sauer-Danfosswww.daikin-sauer-danfoss.com
  • Danfoss Power Solutions (US) Company
    • 2800 East 13th Street
    • Ames, IA 50010, USA
    • Phone: +1 515 239 6000
  • Danfoss Power Solutions GmbH & Co. OHG
    • Krokamp 35
    • D-24539 Neumünster, Germany
    • Phone: +49 4321 871 0
  • Danfoss Power Solutions
    • ApS Nordborgvej 81
    • DK-6430 Nordborg, Denmark
    • Phone: +45 7488 2222
  • Danfoss Power Solutions Trading
    • (Shanghai) Co., Ltd.
    • Building #22, No. 1000 Jin Hai Rd Jin Qiao,
    • Pudong New District
    • Shanghai, China  201206
    • Phone: +86 21 3418 5200
  • www.danfoss.com

References

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