VIXEN AIR VXD3800QP Heavy Duty Suspension Spring Air Bag Quad Pack Installation Guide

June 1, 2024
VIXEN AIR

VIXEN AIR VXD3800QP Heavy Duty Suspension Spring Air Bag Quad Pack

BEFORE BEGINNING YOUR INSTALLATION

Read through the whole instruction guide before getting started with the installation. Professional installation is recommended for this product.

CONTENTS

  • 1/2″ NPT Single Port Heavy Duty Air Spring x 4

SAFETY INSTRUCTIONS

  • Do not exceed the maximum load recommended by your vehicle manufacturer.
  • Once the air spring is installed it is recommended that the vehicle not be lifted by the frame, as over-extension may occur, resulting in damage to the air spring. However, if you need to raise the vehicle by the frame, deflate the air spring completely.
  • Employ equipment for eye protection during drilling operations.
  • Ensure that your air system has no pressure before you begin.

Do not inflate the air spring when it is unrestricted. The air spring must be restricted by the vehicle’s suspension or similar structure. Do not inflate beyond the pressure recommended in this manual. Improper use or over inflation may cause property damage or severe personal injury.

INSTALLING THE AIRLINE

  • A single 1/2″ NPT fitting is required to connect the airline, we recommend to push-to-connect type.
  • Apply thread sealant to fitting’s thread and attach it to the air spring.
  • Connect the airline coming from the “fill valve” to the air spring.

IMPORTANT: When cutting or trimming the airline, use a hose cutter, a razor blade, or a sharp knife. A clean, square cut will ensure against leaks. DO NOT USE WIRE CUTTERS OR SCISSORS TO CUT THE AIRLINE. These tools may flatten or crimp the air line causing it to leak.

DIMENSIONS

VIXEN-AIR-VXD3800QP-Heavy-Duty-Suspension-Spring-Air-Bag-Quad-Pack-
fig-2

Torque Recommendations
3/8″ Fastener = 15-20 LB-FT

SOLUTIONS TO COMMON ISSUES

Issue: Air Spring not inflating.

  • Solution 1 : Make sure the airline is fully inserted into the air spring’s fitting.
  • Solution 2 : Clean the inside of the inflation valve. Dirt or debris may be blocking the air.
  • Solution 3: Inspect the airlines to ensure that is not kinked or damaged.

Issue: Air Spring will not hold air

  • Solution 1 : Use soap and water solution on air connections and air springs to check for leaks.
  • Solution 2 : Re-install the airline in the air spring’s fitting.

The vehicle is not level

  • Solution 1 : Check if each of the air spring present in the vehicle is properly inflated.
  • Solution 2 : Check for any obstruction in the air system or vehicle component that may be restricting the suspension normal travel.

Specifications

  • Product Model: VXD3800QP
  • Port Size: 1/2 NPT
  • Number of Air Springs: 4
  • Recommended Torque for Fasteners: 15-20 LB-FT

FAQ

Q: What should I do if my vehicle remains unlevel after installing the air springs?
A: Check if each air spring is inflated correctly and inspect for any obstructions in the air system or vehicle components hindering normal suspension travel.

Q: Can I lift my vehicle by the frame after installing the air springs?
A: It is recommended not to lift the vehicle by the frame once the air springs are installed to prevent over-extension.

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