VIXEN AIR VXD2600TDP Single Air Port Triple Bellow Suspension Air Spring Air Bag Dual Pack Installation Guide

June 1, 2024
VIXEN AIR

VIXEN AIR VXD2600TDP Single Air Port Triple Bellow Suspension Air Spring

Air Bag Dual Pack

Product Information

Specifications

  • Model: VXD2600TDP
  • Contents: 1/2 NPT Single Port Triple Bellow Air Spring x 2
  • Recommended Installation: Professional installation
  • Torque Recommendations: 3/8 Fastener = 15-20 LB-FT

Product Usage Instructions

Safety Instructions
Do not exceed the maximum load recommended by your vehicle manufacturer. Avoid lifting the vehicle by the frame after installation to prevent over-extension.

Installing the Airline

  1. A single 1/2 NPT fitting is required to connect the airline, preferably a push-to-connect type.
  2. Apply thread sealant to the fitting’s thread and attach it to the air spring.
  3. Connect the airline from the fill valve to the air spring.
  4. Important: Use a hose cutter, razor blade, or sharp knife for cutting or trimming the airline. Do not use wire cutters or scissors as they may cause leaks.

Solutions to Common Issues

Issue: Air Spring not inflating

  • Solution 1: Ensure the airline is fully inserted into the air spring’s fitting.
  • Solution 2: Clean the inside of the inflation valve to remove any dirt or debris.
  • Solution 3: Inspect the airlines for kinks or damage.

Issue: Air Spring will not hold air

  • Solution 1: Test for leaks using a soap and water solution on air connections and the air spring.
  • Solution 2: Re-install the airline in the air spring’s fitting.

The vehicle is not level

  • Solution 1: Check and adjust the inflation of each air spring in the vehicle.
  • Solution 2: Look for obstructions in the air system or vehicle components affecting suspension travel.

FAQ

Q: What should I do if my vehicle is not level after installing the air springs?
A: Check and adjust the inflation of each air spring in the vehicle. Look for any obstructions in the air system or vehicle components that may be affecting suspension travel.

BEFORE BEGINNING YOUR INSTALLATION

Read through the whole instruction guide before getting started with the installation. Professional installation is recommended for this product.

PACKAGE CONTENTS

  • 1/2″ NPT Single Port Triple Bellow Air Spring x 2

SAFETY INSTRUCTIONS

  • Do not exceed the maximum load recommended by your vehicle manufacturer.
  • Once the air spring is installed it is recommended that the vehicle not be lifted by the frame, as over-extension may occur, resulting in damage to the air spring. However, if you need to raise the vehicle by the frame, deflate the air spring completely.
  • Employ equipment for eye protection during drilling operations.
  • Ensure that your air system has no pressure before you begin.

Do not inflate the air spring when it is unrestricted. The air spring must be restricted by the vehicle’s suspension or similar structure. Do not inflate beyond the pressure recommended in this manual. Improper use or over-inflation may cause property damage or severe personal injury.

INSTALLING THE AIRLINE

  • A single 1/2″ NPT fitting is required to connect the airline, we recommend to push-to-connect type.
  • Apply thread sealant to the fitting’s thread and attach it to the air spring.
  • Connect the airline coming from the “fill valve” to the air spring.

IMPORTANT:
When cutting or trimming the airline use a hose cutter, a razor blade, or a sharp knife. A clean, square cut will protect against leaks. DO NOT USE WIRE CUTTERS OR SCISSORS TO CUT THE AIAIRLINEThese tools may flatten or crimp the air line causing it to leak.

DIMENSIONS

VIXEN-AIR-VXD2600TDP-Single-Air-Port-Triple-Bellow-Suspension-Air-Spring-
Air-Bag-Dual-Pack-Fig- \(2\)

SOLUTIONS TO COMMON ISSUES

Issue: Air Spring not inflating.

  • Solution 1: Make sure the airline is fully inserted into the air spring’s fitting.
  • Solution 2: Clean the inside of the inflation valve. Dirt or debris may be blocking the air.
  • Solution 3: Inspect the airlines to ensure that are not kinked or damaged.

Issue: Air Spring will not hold air

  • Solution 1: Use soap and water solution on air connections and air springs to check for leaks.
  • Solution 2: Re-install the airline in the air spring’s fitting.

The vehicle is not level

  • Solution 1: Check if each of the air springs present in the vehicle is properly inflated.
  • Solution 2: Check for any obstruction in the air system or vehicle component that may be restricting the suspension normal travel.

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