Guardian DCR2 Roller Door Owner’s Manual

June 3, 2024
GUARDIAN

Guardian LOGOGuardian LOGO 2 Roller Door Operator
DCR2
Owner’s ManualGuardian DCR2 Roller Door

DCR2 Roller Door

READ THIS MANUAL CAREFULLY BEFORE BEGINNING THE INSTALLATION
Installer: Permanently attach manually to the wall.
RD11 SPECIFICATION

Input AC 240V 50/60Hz
Max Current 2A
Power 100W
Standby Power <2W

Motor

Type DC 24V
Max Capacity 1000N

Recommended Lifting Forces

Max Lifting Force 60kg
Rated Lifting Force 40kg

Door Type

Max. Door Size 16.5m2
Max. Door Weight 80kg
Max Door Height 4.6m
Door Travel Limits 4.5 turns of door drum approx

Courtesy Light

Light Source 6 x Ultra Bright LEDs
Lighting Time  2.5 minutes

Transmitter

Frequency 433MHz
Operation Range 50m (open field)
Coding Type Fixed-code
Battery 12V (A23 Alkaline) x 1

Features

Soft opening and closing

Safety reverse on closing and stop on opening
Digital interface for RH/LH setting. force adjustment; etc.

Miscellaneous

Operating Temperature -20°C – +50°C
Dimension (mm) 434 L x 248 W x 190H
Weight 5.4kg approx.

PRE-INSTALLATION NOTES

The operator may be fitted to either the RIGHT or LEFT-hand side of the roller door.
Check that there is sufficient side clearance to fit the operator unit as below listed:

Door Type Minimum side clearance
“A” Series ( 25mm deep tracks ) 90mm
“AA Series (50mm deep tracks ) 115mm
All doors with Windlok Tracks subject to Drum Position 140mm

Ensure there is a properly earthed mains supply socket adjacent to where the operator is to be fitted.
If the operator is being fitted at the same time as the new door installation, read these instructions in conjunction with the door installation instructions.
If the operator is being retrofitted, make sure the door operates smoothly and is properly balanced.
N.B.: SPECIAL CARE SHOULD BE TAKEN IF RE-TENSIONING OF THE DOOR IS REQUIRED.
At no stage should you loosen both “U” bolts if the door is under tension.

IMPORTANT NOTICES

IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY PRIOR TO COMMENCING THE INSTALLATION OF THE OPERATOR UNIT.

This Automatic Opener has been designed to provide years of trouble-free use.
The opener will perform efficiently only if it is installed and operated properly.
READ THESE IMPORTANT SAFETY RULES FIRST
Keep the garage door balanced. Sticking or binding doors must be repaired.
Garage doors, door springs, brackets, and their hardware are under extreme tension and can cause serious personal injury. Do not attempt adjustment. Call for professional garage door service.
Do not wear rings, watches, or loose clothing while installing or servicing a garage door operator.
Installation and wiring must be in compliance with your local building and electrical codes. Connect the power cord only to properly earthed mains.
The safety reverse system test is very important. Your garage door must reverse when obstructed on closing. Failure to properly adjust the operator may result in serious personal injury from a closing garage door. Repeat the test once a month and make any needed adjustments. (See Sensitivity adjustment).
This unit should not be installed in a damp or wet space.
Push the Emergency Release handle to disengage the motor drive ONLY when the drive is switched OFF and, if possible, when the door is fully closed.
Do not use the sensitivity adjustments to compensate for a binding or sticking garage door. Excessive sensitivity will interfere with the proper operation of the Safety Reverse System or damage the garage door.
Disengage all existing garage door locks to avoid damage to the garage door.
Install any additional Push Buttons in a location where the garage door is visible, but out of the reach of children. Do not allow children to operate push button (s) or remote control (s). Serious personal injury from a closing garage door may result from the misuse by the operator.
CAUTION: Activate the operator only when the door is in full view, free of obstructions, and the operator is properly adjusted. No one should enter or leave the garage while the door is in motion. Do not allow children to play near the door.
Disconnect electric power to the garage door operator before making repairs or removing covers.
IMPORTANT: Fix the caution label supplied to the rear of the garage door as a reminder of safe operating procedures.
NOTE:

  1. When you disengage the unit, please move the door gently.
  2. The direction of operation (L/R) must be set correctly before operation.

IF THERE IS ANY PROBLEM PLEASE CONTACT YOUR LOCAL SUPPLIER OF THIS OPERATOR

INSTALLATION INSTRUCTIONS

  1. Fit the anti-coning collar TIGHT TO SHAFT against the drum at the opposite end of the curtain to the motor using nuts and bolts supplied in the kit as shown in Fig.1.

  2. Roll-up door with at least 100mm of curtain hanging down in the tracks.

  3. Ensure that the U-bolt on the end of the door opposite the end to which the opener is to be fitted is tightened securely.
    This U-bolt holds all the spring tension on the door once the other U-bolt is released.

  4. Slide the drive unit onto the shaft as shown in Fig.2. Ensure the drive forks engage fully with the narrowest spoke on the drum wheel.

  5. For ease of installation, the sun gear can be disengaged for free rotation by pushing the Emergency Release handle downwards. To re-engage and lock the sun gear, push the handle upwards.

Caution: Opener must be ENGAGED before proceeding with the further installation.

CONNECTORS

  1. Main Control PanelGuardian DCR2 Roller Door - FIGURE 4
  2. Miscellaneous Control and TerminalsGuardian DCR2 Roller Door - FIGURE 5
  • Auto Close Timer function will only work when Photo Eye System is properly installed.

To activate Auto-Close Timer| Turn the knob towards ” + ” for a maximum delay time of 1.5 minutes
---|---
To deactivate Auto-Close Timer| Turn the knob fully towards“……. ”

WARNING: This operating system is equipped with an unattended operation feature. The door could move unexpectedly. NO ONE SHOULD CROSS THE PATH OF THE MOVING DOOR!

SETTING THE DIRECTION OF OPERATION

For using the opener for the first time, it is necessary to set the direction of operation.

  1. Connect the power supply, and both “UP” and “DOWN” indicators are on.
  2. Initialize the operational direction by pressing the “UP” or “DOWN” button for the correct direction setting according to the illustrations below. The corresponding indicator is on upon key input.Guardian DCR2 Roller Door - FIGURE 7
  3. Press the “SET” button to confirm the setting. The “OK” indicator is on with 2 beeps.Guardian DCR2 Roller Door - FIGURE 8

Caution: Make sure the drive unit is set for the correct side of installation!
To reset the installation direction, press the “LIMIT” button constantly until both “UP” and “DOWN’ indicators are ON, repeat steps 2 and 3 to set the appropriate direction.

SETTING UP Limit

  1. Press the “LIMIT” button once to enter limit-setting mode. The “UP” indicator is on.
  2. Press & hold the “UP” button. The door travels up. When the door reaches the desired up limit position, release the “UP” button. Door stops.Guardian DCR2 Roller Door - FIGURE 10
  3. During limit-setting mode, press “UP” or “DOWN’ to fine-tune to the desired UP limit position.Guardian DCR2 Roller Door - FIGURE 11
  4. When the door is at the desired UP limit position, press the “LIMIT” button once, and the “OK” indicator flashes and goes out. UP limit is set. Guardian DCR2 Roller Door - FIGURE 12

SETTING DOWN Limit

  1. Press the “LIMIT” button twice to enter the DOWN-limit setting. The “DOWN” indicator is on.
  2. Press & hold the “DOWN?” button, door travels down. When the door reaches the desired down limit position, release the “DOWN” button. Door stops.Guardian DCR2 Roller Door - FIGURE 14
  3. During limit-setting mode, press “UP” or “DOWN” to fine-tune to the desired down-limit position.Guardian DCR2 Roller Door - FIGURE 15
  4. When the door is at the desired DOWN limit position, press the “LIMIT” button once, the “OK” indicator flashes twice and both “UP” and ‘DOWN’ indicators are on. The DOWN limit is set and the opener is ready for Sensitivity Auto-Learning.Guardian DCR2 Roller Door - FIGURE 16

SENSITIVITY AUTO-LEARNING

Following limit-setting, the unit is now ready to learn the sensitivity for door travel automatically. Proceed with the following steps to complete the installation.

  1. With both “UP” and “DOWN” indicators on after limit-setting, press the “FORCE” button once to enter Sensitivity Auto-Learning mode.
  2. The door will travel and stop at the UP limit for 2 seconds.
  3. The door will then travel down and stop at the down limit. The opener will beep 3 times, and sensitivity is learned automatically.Guardian DCR2 Roller Door - FIGURE 19

MANUAL SENSITIVITY ADJUSTMENT (FOR INSTALLER ONLY)

To adjust UP Force

  1. Press the “FORCE” button, “UP” LED is on. You are now in “UP Force Setting” mode.
  2. To increase or decrease UP force by pressing the “UP” or “DOWN” button once at a time, a beep sound indicates an increase or decrease for one increment. The UP Force is default at level
  3. To complete the “UP Force’ setting, press the “FORCE” button. The “UP” LED goes off and the “OK” LED flashes once with 2 beeps. The “UP Force’ setting is completed.Guardian DCR2 Roller Door - FIGURE 20

To adjust the DOWN Force

  1. To adjust the DOWN force, press the “FORCE” button once, and the “UP” LED is on, then press the “FORCE” button again within 5 seconds, “DOWN’ LED is on, you are now in the “DOWN Force Setting” mode.
  2. To increase or decrease DOWN force by pressing the “UP” or “DOWN” button once at a time, a beep sound indicates an increase or decrease for one increment. The DOWN Force defaults at level 1.
  3. To complete the “DOWN Force’ setting, press the “FORCE” button. The “DOWN” LED goes off and the “OK” LED flashes once with 2 beeps. The “DOWN Force’ setting is completed.Guardian DCR2 Roller Door - FIGURE 21

PROGRAMMING TRANSMITTER

  1. To program the transmitter, press the “SET” button, “OK” indicator flashes twice. The unit is ready to accept a transmitter in the coming 30 seconds.
  2. Press any button on the transmitter within 30 seconds.Guardian DCR2 Roller Door - FIGURE 23
  3. The “OK” indicator flashes once and the opener beeps twice, the transmitter is set.Guardian DCR2 Roller Door - FIGURE 24

To DELETE ALL transmitters :
Press and hold the “SET” button for about 7 seconds until the “OK” indicator flashes and beeps twice.

SETTING AUTO-CLOSING TIMER

Courtesy Light / Buzzer Responses
Auto-closing timer is turned off as default (the screw control is at fully “-” )

  1. Optional Photo Eye must be selected and properly connected and aligned to enable Auto-closing Timer. ( Contact your local supplier)
  2. Turn the screw towards the ‘+’ position to set to appropriate delay time (max. 1-1/2 minutes) for the door to auto-close after fully opening.
  3. When the delay time is reached during the door at the fully open position, the opener beeps and closes the door automatically.Guardian DCR2 Roller Door - FIGURE 26

Courtesy Light / Buzzer Responses

Operation / Condition Courtesy Light / Buzzer
The opener is initially plugged-in (no travel limits stored) Flash x 5
Reconnecting power (with travel limits stored) Flash x 3
The “RADIO SET” button is pressed Beep x 1
Upon activation Light On for 2.5 minutes
Upon activation by remote transmitters Beep x 1. Light On for 2.5 minutes
Remote Transmitter / Keyless Entry PIN code accepted Beep x 2
The opener is operated without programming Beep x 5
The door travels at an abnormal speed Beep x 12 (1 beep / second)
Photo Eye System is obstructed during door-closing Beep x 20 Medium Beep
The door is obstructed during travel Beep x 25 Rapid Beep

THE TROUBLESHOOTING

THE DOOR WILL NOT OPERATE FROM
A) Control Panel on the Unit
» Check power, the illumination should flash upon re-connecting the power.
» IF NOT, check the mains plug and fuse.
» The Manual release is engaged.
» Operation Direction (L/R) is set correctly.
» Limits are correctly set, i.e. UP Limit for a fully open position, DOWN Limit Switch for the fully closed position.
» Disengage and move the door manually to a half-closed position, re-engage and try again.
» Try operation with Handheld Transmitter.
B) On Handheld Transmitter
» Check door operates correctly using the manually operate button on the unit to prove the system is okay.
» Try re-programming the Transmitter.
» Check battery in Transmitter is correctly fitted, and the LED indicator should illuminate upon key-press.
» Try a new battery.
» Move aerial and try in different orientations, keeping away from steel structures and electrical cables.
THE DOOR OPERATES BUT FAILS TO FULLY OPEN OR REVERSE BEFORE CLOSING
» Check manual operation for correct balance, not binding. Adjust if necessary.
» Spray silicone lubricant into tracks. Do not grease.
» Check/adjust safety sensitivity setting.
» Check Limits.
BANGS HARD ON TRACK STOPS WHEN FULLY OPEN
» Check UP Limit setting.
» Adjust if necessary.
BANGS HARD ON THE GROUND AND REVERSES WHEN FULLY SHUT
» Check DONW Limit setting.
» Adjust if necessary.
DOOR FAILS TO TRAVEL DOWN FROM OPEN POSITION – MOTOR RUNS AND ROLLER DOOR BALLOONS
» Check door curtain has a smooth line of entry into tracks, as near vertical as possible.
» Check door tension is not too great, reduce spring tension if necessary.
» If the above does not cure the problem, then the door may require a weight bar to be fitted.
SHORT-RANGE REMOTE CONTROL
» Remote Control should give a minimum of 6m range.
» Check battery is correctly fitted in Transmitter.
» Try a new battery.
» Move aerial and try in different orientations, keeping away from steel structures and electrical cables.
THE DOOR OPERATES BUT FAILS TO FULLY OPEN BUT REVERSES TO A CLOSED POSITION
» Reset Limits.
» Re-adjust Sensitivity Adjustment.
POWER FAILURE
To disengage
» Pull the manual release (red handle) downwards.
To engage
» Push the manual release handle upwards.

PARTS BREAKDOWN

Guardian DCR2 Roller Door - FIGURE 27

PART LIST

1 250VAC 5A Fuse 16 Release Handle
2 Fuse Holder 17 Control Console
3 Enclosure 18 LED Board
4 Power Cord 19 LED Cover
5 Motor 20 Clutch Levering
6 RPM Encoder 21 Drive Gear
7 Transformer Mounting Plate 22 Clutch Dock
8 Transformer Protection 23 Clutch Release
9 Transformer 24 Finger Dog
10 U-bolt 25 Clutch Retainer
11 Saddle 26 Sugar Driving Wheel
12 Saddle Mounting Plate 27 Sun Gear
13 Chassis Core 28 Front Cover
14 Chassis 29 Sugar Wasner
15 Release Rod 30 Circlip

WARRANTY

Guardian Garage Door Operators hereafter referred to as the Manufacturer hereby warrants:

  1. Garage Door Operators are to be free from defects in material and workmanship for a period of five (5) years for motors and two (2) years for Electronics and Mechanics from the date of purchase if installed by an authorized reseller, otherwise if installed by the purchaser one (1) year will apply.

  2. Garage Door Operators (Commercial and Industrial Applications to be free from defects in material and workmanship for a period of three (3) months from the date of purchase.

  3. Where the garage door operator has been returned to the manufacturer for Warranty repairs, all costs incurred in the return will be paid for by the purchaser. If in the opinion of the manufacturer the product is faulty, all defective parts will be replaced at no charge to the purchaser.

  4. Proof of purchase must be given to the manufacturer at the time of the Warranty claim.

  5. The manufacturer reserves the right to modify any existing or future products without incurring any obligation to incorporate such modification to products already manufactured or to which this Warranty may relate.

  6. Warranty only applies if this product has been installed to the Manufacturers recommendation ( in the opinion of Guardian Garage Door Operators).

  7. This is only for goods installed in Australia.

  8. This Warranty does not apply to any defect, loss, or damage arising or caused directly or indirectly by or as a result of :
    (i) Any defect (including detects in component parts or accessories ) arising from or attributable to the failure to carry out normal preventive maintenance or adjustment itself.
    (ii) To any additional damage or deterioration arising from attributable to the operation of the Operator after it is known to be defective.

  9. Exclusions to Warranty Period:
    (i) Repair or Warranty Work – three (3) month warranty

  10. Not included in Warranty:
    (i) Batteries.
    (ii) Fuses.
    (iii) ~~ Globes.
    (iv) — Sensitivity adjustment.
    (v) | Hand Transmitters and receiver range.

  11. Note: All Warranties will be void subject to:
    (i) Water damage and condensation.
    (ii) ~~ Power supply blackout or surge.
    (iii) Act of God.
    (iv) Modification or adjustment by unauthorized persons.
    (v) Any interference from radio ( including citizen band radios or any other electronic device).
    (vi) Preventative maintenance and regular servicing not undertaken.
    (vii) Account not paid in full by the purchaser.

  12. Subject only to the provisions of the Trade Practices Act and any legislation of the State or Territory wherein the doors of the Manufacturer shall have been sold or installed ( which may confer certain rights on consumers of goods and those rights by such legislation may be rendered incapable of exclusion ) this Warranty supersedes and excludes all representations, warranties, and conditions whether expressed or implied y law and the Manufacturer shall have no liability or otherwise than herein provided for any loss and damage ( including consequential loss and damage, loss of use or profits ) by reasons of delay, defective or faulty materials or workmanship, negligence or any act, matter or thing done permitted or omitted to be done by the Manufacturer.

WARRANTY
THIS WARRANTY FORM SHOULD BE COMPLETED AT THE TIME OF INSTALLATION
This Warranty Form should be retained by the purchaser at all times and produced with the purchase docket by the
The purchaser as proof of the purchase date.
PURCHASE’S NAME: …………………..
PURCHASE ADDRESS: …………………..
INSTALLED BY: …………………..
INSTALLER’S ADDRESS: …………………..
INSTALLER’S SIGNATURE: …………………..
DRIVE UNIT SERIAL NO: …………………..

**(03) 9703 1500
www.ecogaragedoors.com.au**

Documents / Resources

| Guardian DCR2 Roller Door [pdf] Owner's Manual
DCR2 Roller Door, DCR2, Roller Door, Door
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