ELMAG 83142 Premium EPB 50-H Motorised Ring Bending Machine Owner’s Manual

June 1, 2024
ELMAG

ELMAG 83142 Premium EPB 50-H Motorised Ring Bending Machine

ELMAG-83142-Premium-EPB-50-H-Motorised-Ring-Bending-Machine-
product

Specifications :

  • Roll diameter above:  150 mm
  • Roll diameter below : 150 mm
  • Axis diameter above: 50 mm
  • Axis diameter below: 50 mm
  • Adjusting roll : 1 Num.
  • Hydraulic adjusting roll : Yes
  • Infeed drive rollers : 3 Num.
  • Advance speed: 8.5 m/min
  • Positioning vertical : Yes
  • Positioning horizontal : Yes
  • Drive motor power : 1500 W
  • Voltage : 400/50 V/Hz
  • Dimensions (L x W x H): 1100 mm x 800 mm x 1600 mm
  • Weight: 430 kg

Product Usage Instructions

Setup and Preparation

Ensure the machine is placed on a stable surface with enough space for operation. Connect the power supply as per voltage requirements.

Operation

  1. Turn on the machine using the control panel.
  2. Adjust the hydraulic rollers and infeed drive rollers as needed for your bending requirements.
  3. Use the foot pedal for forward/reverse motion as necessary during the bending process.
  4. Follow safety guidelines and use Emergency-Off features if required.

Maintenance:

Regularly clean the machine and lubricate moving parts to ensure smooth operation. Check for any wear and tear on rollers and shafts.

FAQ

  • Q: How do I adjust the bending rollers for different materials?
    • A : Use the hydraulic adjusting roll feature to set the appropriate pressure and position based on the material being bent.
  • Q: What should I do in case of an emergency?
    • A : Use the Emergency-Off feature located on the control panel to immediately stop the machine in case of any safety concerns or issues.
  • Q: Can this machine bend both round and tubular steel?
    • A: Yes, this machine is designed to bend both round and tubular steel with its specialized rollers.

PRODUCT HIGHLIGHTS

Standard features

  • t – Standard castors – Hardened
  • special steel – Roller axles – Hardened
  • special steel – Straightening shafts – Hardened
  • special steel-top hydraulic
  • roller adjustment – Mechanical straightening shaft adjustment – Mobile control panel ERanalog/Emergency-Off
    • Mobile control panel ERdigital/Emergency-Off
    • Double foot pedal forward/reverse
    • Operating instructions / CE

Special accessories

  • Round and tubular steel bending rollers

SPECIFICATIONS

  • roll diameter above: 150 mm
  • roll diameter below: 150 mm
  • axis diameter above : 50 mm
  • axis diameter below : 50 mm
  • adjusting roll hydraulic : 1 Num.
  • adjusting roll infeed : 120 mm
  • drive rollers: 3 Num.
  • advance speed : 8.5 m/min
  • positioning vertical: Yes
  • positioning horizontal: Yes
  • drive motor: 1500 W
  • voltage : 400/50 V/Hz
  • Length: 1100 mm
  • Width: 800 mm
  • Height: 1600 mm
  • Weight: 430 kg

ELMAG® – Start-up Service

Competent execution guaranteed

ELMAG-83142-Premium-EPB-50-H-Motorised-Ring-Bending-Machine-
fig1

Including ELMAG®-Quality Check

  • Depreservation, degreasing, and de-securing
  • Assembly until ready for use
  • Oil filling of gearboxes, oil baths and central lubrication systems
  • Testing of electrics, safety components, and devices
  • Test run on all shift and power levels
  • 30-minute test run at the highest power level

Checking and, if necessary, adjustment of machine tolerances, e.g. V-belt tension and spindle concentricity

ELMAG-83142-Premium-EPB-50-H-Motorised-Ring-Bending-Machine-
fig2

  • Testing of all machine functions

For lathes, in addition:

  • Lathe chuck reassembly with the marking of minimum tolerance
  • • Measurement of the spindle nose to tolerance < 0.01 mm
  • Measurement of the lathe chuck
  • Setting the tailstock parallelism

For MIG/MAG/MMA/WIG welding, plasma cutting & induction heating

ELMAG-83142-Premium-EPB-50-H-Motorised-Ring-Bending-Machine-
fig3

  • equipment (depending on the type of equipment)
  • Assembly of the unit, chassis assembly
  • Intermediate hose assembly
  • Mains plug assembly and gas hose assembly
  • Connection preparation for gas or compressed air
  • Control cable plug Assembly on hose assembly
  • Installation & activation of water cooling unit for modular systems
  • Filling with cooling liquid for liquid-cooled units Short test run or test welding

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