Body-Solid PFT100 Powerline Functional Trainer Owner’s Manual

Body-Solid PFT100 Powerline Functional Trainer

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SAFETY INSTRUCTIONS

When using exercise equipment, you should always take basic precautions including the following:

• Read all instructions before using the PFT100. These instructions are written to ensure your safety and to protect the unit.
• Do not remove any safety labels from the machine.
• Do not allow children on or near the equipment.
• Use the equipment only for its intended purpose as described in this guide. Do not use accessory attachments that are not recommended by the manufacturer. Such attachments might cause serious injuries.
• Wear proper exercise clothing and shoes for your workout, no loose clothing.
• Keep hands, limbs, loose clothing, and long hair well out of the way of all moving parts
• Use care when getting on or off the unit.
• Do no overexert yourself or work to exhaustion.
• If you feel any pain or abnormal symptoms, stop your workout immediately and consult your physician.
• Never operate the unit when it has been dropped or damaged. Return the equipment to a service center for examination and repair.
• Never drop or insert objects into any opening in the equipment.
• Always check the unit and its cables before each use. Make sure that all fasteners and cables are secure and in good working condition.
• Do not use the equipment outdoors or near water.

Personal Safety During Assembly

• Before beginning assembly, please take the time to read the instructions thoroughly.
• Read each step in the assembly instructions and follow the steps in sequence. Do not skip ahead. If you skip ahead, you may learn later that you have to disassemble components and that you may have damaged the equipment
• Assemble and operate the PFT100 on a solid, level surface. Locate the unit a few feet from the walls or furniture to provide easy access.

The PFT100 is designed for your enjoyment. By following these precautions and using common sense, you will have many safe and pleasurable hours of healthful exercise with your Powerline Functional Trainer. After assembly, you should check all functions to ensure correct operation. If you experience problems, first recheck the assembly instructions to locate any possible errors made during assembly. If you are unable to correct the problem, call the dealer from whom you purchased the machine or call 1-800-556- 3113 for the dealer nearest you.

Obtaining Service
Please use this Owner’s Manual to make sure that all parts have been included in your shipment. When ordering parts, you must use the part number and description from this Owner’s Manual. Use only Powerline by Body Solid replacement parts when servicing this machine. Failure to do so will void your warranty and could result in personal injury. For information about product operation or service, check out the official Powerline website at www.bodysolid.com or contact an authorized Powerline dealer or a Powerline factory-authorized service company or contact Body-Solid customer service at one of the following:

• Toll Free : 1-800-556-3113
• Phone: 1-708-427-3555
• Fax: 1-708-427-3556
• Email: service@bodysolid.com

Or write to  Body-Solid, Inc. Service Department 1900 S. Des Plaines Ave. Forest Park, IL 60130 USA

Retain this Owner’s Manual for future reference. Part numbers are required when ordering parts.

PREPARATION

Required tools

The basic tools that you must obtain before assembling the PFT100 include but are not limit to:

• Standard Wrench Set
• Metric Wrench Set
• Adjustable Wrench
• Standard / Metric Allen Key Set

Installation Requirements

Follow these installation requirements when assembling the PFT100: Set up the PFT100 on a solid, flat surface. A smooth, flat surface under the machine helps keep it level. Provide ample space around the machine. Open space around the machine allows for easier access. For aesthetic purposes, insert all bolts in the same direction unless specified (in text or illustrations) to do otherwise. Leave room for adjustments. Tighten fasteners such as bolts, nuts, and screws so the unit is stable, but leave room for adjustments. Do not fully tighten fasteners until instructed in the assembly steps to do so.
Fill out and mail the warranty card.

Ordering Replacement Parts
If you need to order replacement parts please be prepared to provide the following information when contacting us so that we can assist you better.

1. Model Number
2. Place of Purchase
3. Serial Number (S/N)
4. Part # and Description

Assembly Tips

Read all “Notes” on each page before beginning each step. While you may be able to assemble the PFT100 using the illustrations only, important safety notes and other tips may be included in the text. Some pieces may have extra holes that you will not use. Use only those holes indicated in the instructions and illustrations.

• NOTE: With so many assembled parts, proper alignment and adjustment is critical. While tightening the nuts and bolts, be sure to leave room for adjustments.
• NOTE: The bottles that are marked “Poison” is your touch up paint. Keep away from children.
• CAUTION: Obtain assistance! If you feel like you can’t assemble the PFT100 by yourself then do not attempt to do so as this could result in injury. Review the Installation Requirements before proceeding with the following steps.

PART LIST

HARDWARE ILLUSTRATION

HARDWARE ILLUSTRATION CONT.

HARDWARE ILLUSTRATION CONT.

HARDWARE ILLUSTRATION CONT.

STEP 1

BE CAREFUL TO ASSEMBLE ALL COMPONENTS IN THE SEQUENCE THAT THEY ARE PRESENTED.

NOTE:
Finger tighten all hardware in this step. DO NOT wrench tighten until the last step. some components may be pre-assembled. Nylon lock nuts will not fully screw onto bolts, must wrench tighten.

RIGHT SIDE ASSEMBLY

1. Insert handle (H) onto chrome upright (B)
2. Attach chrome upright (B) to base frame (A) using:
   • 2 – (#5) m10x65mm hex head bolt
   • 4 – (#10) m10 flat washer
   • 2 – (#14) m10 nylon lock nut
3. 1C. Attach rear upright (C) to base frame (A) using:
   • 2 – (#4) m10x75mm hex head bolt
   • 3 – (#10) m10 flat washer
   • 1 – (#14) m10 nylon lock nut
   • 1 – (M) steel bracket
4. 1D. Attach chrome upright (B) to back upright (C) using:
   • 2 – (#5) m10x65mm hex head bolt
   • 4 – (#10) m10 flat washer
   • 2 – (#14) m10 nylon lock nut

STEP 1

STEP 2
BE CAREFUL TO ASSEMBLE ALL COMPONENTS IN THE SEQUENCE THAT THEY ARE PRESENTED.

NOTE:
Finger tighten all hardware in this step. DO NOT wrench tighten until the last step. some components may be pre-assembled. Nylon lock nuts will not fully screw onto bolts, must wrench tighten.

LEFT SIDE ASSEMBLY

• 2A. Insert handle (H) onto chrome upright (B)
• 2B. Attach chrome upright (B) to base frame (A) using:
  • 2 – (#5) m10x65mm hex head bolt
  • 4 – (#10) m10 flat washer
  • 2 – (#14) m10 nylon lock nut
• 2C. Attach rear upright (C) to base frame (A) using:
  • 2 – (#4) m10x75mm hex head bolt
  • 3 – (#10) m10 flat washer
  • 1 – (#14) m10 nylon lock nut
  • 1 – (M) steel bracket
• 2D. Attach chrome upright (B) to rear upright (C) using:
  • 2 – (#5) m10x65mm hex head bolt
  • 4 – (#10) m10 flat washer
  • 2 – (#14) m10 nylon lock nut

STEP 3

BE CAREFUL TO ASSEMBLE ALL COMPONENTS IN THE SEQUENCE THAT THEY ARE PRESENTED.

NOTE:
Finger-tighten all hardware in this step. DO NOT wrench tighten until the last step. some components may be pre-assembled. Nylon lock nuts will not fully screw onto bolts, must wrench tighten.

• 3A. Attach rear uprights (C) to centre crossmember (D) using:
  • 4 – (#2) m10x100mm hex head bolt
  • 8 – (#10) m10 flat washer
  • 4 – (#14) m10 nylon lock nut
  • 2 – (F) steel bracket
• 3B. Attach rear uprights (C) to chin up bar (E) using:
  • 4 – (#2) m10x100mm hex head bolt
  • 8 – (#10) m10 flat washer
  • 4 – (#14) m10 nylon lock nut
  • 2 – (G) steel bracket
• 3C. Attach double pulley holders (J) to handles (H) using:
  • 2 – (#1) m12x105mm hex head bolt
  • 4 – (#9) m12 flat washer
  • 2 – (#13) m12 nylon lock nut
  • 4 – (#22) bushing, ø21.5x ø12x14mm

STEP 4

BE CAREFUL TO ASSEMBLE ALL COMPONENTS IN THE SEQUENCE THAT THEY ARE PRESENTED.

NOTE:
Some components may be pre-assembled. nylon lock nuts will not fully screw onto bolts, must wrench tighten.

• 4A. Install Chrome Guide Rods (#30) into the holes of base frame (A).
• 4B. Install Weight Risers (K) & Rubber Donuts (#27) and slide to the bottom of the Guide Rods (#30)

Important Notes: If 20pcs of weight plates are to be installed, do not install Weight Risers (K)

• 4C. Tilt Guide Rods (#30) away from Base Frame (A) and install 15pcs weight plates (#35).
• 4D. Install Top Plate & Selector Rod Assembly (#25) onto the Guide Rods (A) .
• 4E. Install Weight Stack Pin (#24) using the key ring end through the Pulley Bracket (L).
• 4F. Install 1/2” Hex Nut (#15), 1/2” Lock Washer (#12) and Pulley Bracket (L) onto the Top Plate (#25) .
• 4G. Install two Collars (#31) onto the Guide Rods (#30)
• 4H. Slide Collars (#31) upward into the Rear Upright (C) so they lock the guide rods into position by tightening the M8x10mm Set

STEP 5

BE CAREFUL TO ASSEMBLE ALL COMPONENTS IN THE SEQUENCE THAT THEY ARE PRESENTED.

NOTE:
Some components may be pre-assembled. nylon lock nuts will not fully screw onto bolts, must wrench tighten.

• 5A. Install one v grooved pulley (#18) and seven 3.5” pulleys (#16) left side of the machine as shown in step 5 drawing using:
  • 5 – (#6) m10x45mm hex head bolt
  • 3 – (#3) m10x95mm hex head bolt
  • 16 – (#10) m10 flat washer
  • 8 – (#14) m10 nylon lock nut
  • 4 – (#17) bushing, ø16x ø10x28mm
  • 2 – (#19) bushing, ø16x ø10x14mm
• 5B. Route cable (#32) as shown in step 5 drawing.
  • NOTE: Cable (#32) needs to be stripped before inserting it into the hole on the back of the handle (H).
• 5C. Once the cable (#32) is stripped and inserted into the hole on the back of the handle (H), wrench tighten the three m8x10mm set screws (#7) to secure the cable (#32).
• 5D. Attach snap link (#29) & strap handle (#28) to the Cable (#32).
• 5E. Repeat the same steps (5A, 5B, 5C, 5D) on the other side of the machine.

EXPLODED VIEW

please write your serial number in the boxes below 1900 S. Des Plaines Ave.

• Forest Park, IL 60130
• Phone: (708)427-3555
• Fax: (708)427-3556
• Hours: M-F 8:30 – 5:00 CST

Specifications

• Model: PFT100
• Product Type: Functional Trainer
• Manufacturer : Body-Solid
• Website : www.bodysolid.com
• Version : PFT100-20230116

FAQ

Q: Where can I find replacement parts for the PFT100?
A: When ordering parts, use the part number and description from the Owner’s Manual. Use only Powerline by Body-Solid replacement parts to maintain warranty validity.

Q: How can I contact customer service for inquiries?
A: For product operation, service inquiries, or assistance, contact Body- Solid customer service through phone, email, or by visiting the official website.

References

• Body-Solid Home & Commercial Fitness Equipment - Body-Solid

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