BANNER R95C 8 Port 2 Channel Discrete IO Link Hub Instruction Manual

June 2, 2024
BANNER

R95C 8-Port 2-Channel Discrete IO-Link Hub Instruction Manual
BANNER ENGINEERING CORP.

Features

BANNER R95C 8 Port 2 Channel Discrete IO Link Hub - Features
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  • Compact bimodal to IO-Link device converter that connects discrete inputs and sends the value to the IO-Link Master
  • Outputs a discrete value as received from IO-Link Master Process Data Out
  • Enabled Delay Modes: ON/OFF Delay, ON/OFF One-shot, ON/OFF/Retriggerable One-shot, ON/OFF Pulse-stretcher and Totalizer
  • Measurement Metrics: Count, Events Per Minute (EPM), and Duration
  • Discrete Mirroring: Discrete signals (In/Out) from all eight ports can be mirrored to any of the eight ports, Discrete Out, or the host white wire output
  • Discrete input/output can be independently configured as NPN or PNP
  • Rugged overmolded design meets IP65, IP67, and IP68
  • Connects directly to a sensor or anywhere in-line for ease of use
  • R95C IO-Link hubs are a quick, easy, and economical way to integrate non-IO-Link devices into an IO-Link system

Models

BANNER R95C 8 Port 2 Channel Discrete IO Link Hub - Models
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Overview

The R95C-8B22-KQ hub connects two discrete Input/Output channels to each of the eight unique ports, providing access to monitoring and configuring those ports with an IO-Link master. Host mirroring is available where a selected port input/output discrete signal can be routed to Pin 2 (male) on the PLC/Host connection.

Configuration

Figure 1 details the logic flow for each of the eight ports, while the tables define the configuration for each pin.
For more information, see P/N 233583 R95C-8B22-KQ IO-Link Data Reference Guide and P/N 233584 R95C-8B22-KQ IODD Files.

BANNER R95C 8 Port 2 Channel Discrete IO Link Hub -
Configuration

Table 1: Measurements – Female Pins

Port 1-Port 8 Pin Number: Description IO Metric Description

Pin 4 – Discrete 1
Pin 2 – Discrete 2| Count Value| Running count of the received input pulses
Duration Value| Duration of the last input pulse in µs with 500 µs granularity
Events per Minute Value| Running count of the number of pulses received averaged
over one minute Range: 1 to 37,500
Reset Metrics| • Do Not Reset
• Reset

Table 2: Pin Configuration – Female Input

Port 1-Port 8 Pin Number: Description Name Values

Pin 4 – Discrete 1
Pin 2 – Discrete 2| Discrete I/O Selection| • NPN Input
• PNP Input
• NPN Output with Pull Up
• PNP Output with Pull Down
• NPN Output with Push/Pull
• PNP Output with Push/Pull
Discrete Delay Mode| • Disabled
• On/Off Delay
• On One-shot
• Off One-shot
• On Pulse-stretcher
• Off Pulse-stretcher
• Totalizer
• Retriggerable On One-shot
• Retriggerable Off One-shot
Discrete Delay Timer 1| Discrete On Delay, One-shot, Pulse-Stretcher
Time, or Totalizer Count
Discrete Delay Timer 2| Discrete Off Delay or Totalizer Time
Mirroring Enable| • Disabled
• Enabled
Mirroring Port Selection| • Port 1
• Port 2
• Port 3
• Port 4
• Port 5
• Port 6
• Port 7
• Port 8
Mirroring Channel Selection| • Pin 4 – Discrete 1
• Pin 2 – Discrete 2
Mirroring Inversion| • Not Inverted
• Inverted

Table 3: Pin Configuration – Male Output

Pin Number: Description Name Values
Pin 2 – Discrete Host Out Host Mirroring Enable • Disabled

• Enabled
Host Mirroring Port Selection| • Port 1
• Port 2
• Port 3
• Port 4
• Port 5
• Port 6
• Port 7
• Port 8
Host Mirroring Channel Selection| • Pin 4 – Discrete 1
• Pin 2 – Discrete 2
Host Mirroring Inversion| • Not Inverted
• Inverted
Host Mirroring Polarity| • PNP
• NPN
Host Mirroring Output Type| • Open Collector
• Push/Pull

IO-Link®

IO-Link® is a point-to-point communication link between a master device and a sensor and/or light. It can be used to automatically parameterize sensors or lights and to transmit process data. For the latest IO-Link protocol and specifications, please visit www.io-link.com.
For the latest IODD files, please refer to the Banner Engineering Corp website at: www.bannerengineering.com.

Mechanical Installation

Install the R95C to allow access for functional checks, maintenance, and service or replacement. Do not install the R95C in such a way to allow for intentional defeat.
Fasteners must be of sufficient strength to guard against breakage. The use of permanent fasteners or locking hardware is recommended to prevent the loosening or displacement of the device. The mounting hole (4.5 mm) in the R95C accepts M4 (#8) hardware. See the figure below to help in determining the minimum screw length.

BANNER R95C 8 Port 2 Channel Discrete IO Link Hub - Mechanical
Installation

CAUTION: Do not overtighten the R95C’s mounting screw during installation. Overtightening can affect the performance of the R95C.

Wiring

Port 1-Port 8 — Female Pin Signal Description
1 18 V DC to 30 V DC
2 Discrete 2 (IN/OUT)
3 Ground
4 Discrete 1 (IN/OUT)
Male Pin Signal Description
--- --- ---
1 18 V DC to 30 V DC
2 Banner-specific
3 Ground
4 IO-Link

Status Indicators

The R95C 8-Port 2-Channel Discrete Bimodal IO-Link Hub has two matching amber LED indicators, one for each channel, on both sides for each discrete device port to allow for installation needs and still provide adequate indication visibility. There is also an additional amber LED indicator on both sides of the converter, which is specific to the IO-Link communication.

BANNER R95C 8 Port 2 Channel Discrete IO Link Hub - Status Indicators
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LED 1 = Discrete 1 In/Out
LED 2 = Discrete 2 In/Out

LED Indication Status
Discrete Device Amber LEDs Off Discrete In and Out are inactive
Solid Amber Discrete In or Out is active
IO-Link Communication Amber LED Off IO-Link communications are not present
Flashing Amber (900 ms On, 100 ms Off) IO-Link communications are active
Power Indicator Green LED Off Power off
Solid Green Power on

Specifications

Supply Voltage 18 V DC to 30 V DC at 400 mA maximum (exclusive of load)
Power Pass-Through Current 500 mA per port maximum
Discrete Output Load Rating 200 mA
Supply Protection Circuitry Protected against reverse polarity and transient

voltages
Leakage Current Immunity| 400 µA
Indicators| Green: Power
Amber: IO-Link communications
Amber: 2x Discrete IN/OUT status
Connections| (8) Integral 4-pin M12 female quick disconnect
(1) Integral 4-pin M12 male quick-disconnect connector
Construction| Coupling Material: Nickel-plated brass
Connector Body: PVC translucent black
Vibration and Mechanical Shock| Meets IEC 60068-2-6 requirements (Vibration: 10 Hz to 55 Hz, 0.5 mm amplitude, 5 minutes sweep, 30 minutes dwell)
Meets IEC 60068-2-27 requirements (Shock: 15G 11 ms duration, half sine wave)
Environmental Rating| IP65, IP67, IP68
NEMA/UL Type 1
Operating Conditions| Temperature: –40 °C to +70 °C (–40 °F to +158 °F) 90% at +70 °C maximum relative humidity (non-condensing) Storage Temperature: –40 °C to +80 °C (–40 °F to +176 °F)

Required Overcurrent Protection

WARNING: Electrical connections must be made by qualified personnel in accordance with local and national electrical codes and regulations.
Overcurrent protection is required to be provided by end product application per the supplied table.
Overcurrent protection may be provided with external fusing or via Current Limiting, Class 2 Power Supply.
Supply wiring leads < 24 AWG shall not be spliced.
For additional product support, go to www.bannerengineering.com.

Supply Wiring (AWG)| Required Overcurrent Protection (A)| Supply Wiring (AWG)| Required Overcurrent Protection (A)
---|---|---|---
20| 5| 26| 1
22| 3| 28| 0.8
24| 1| 30| 0.5

Certifications

Banner Engineering BV
Park Lane, Culliganlaan 2F bus 3, 1831 Diegem, BELGIUM

Turck Banner LTD Blenheim House, Blenheim Court, Wickford, Essex SS11 8YT, Great Britain

FCC Part 15 Class B

This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation.
If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measures:

  • Reorient or relocate the receiving antenna.
  • Increase the separation between the equipment and receiver.
  • Connect the equipment into an outlet on a circuit different from that to which the receiver is connected.
  • Consult the dealer or an experienced radio/TV technician for help.

Industry Canada

This device complies with CAN ICES-3 (B)/NMB-3(B). Operation is subject to the following two conditions: 1) This device may not cause harmful interference; and 2) This device must accept any interference received, including interference that may cause undesired operation.

Dimensions

All measurements are listed in millimeters [inches], unless noted otherwise.

BANNER R95C 8 Port 2 Channel Discrete IO Link Hub - Dimensions
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Accessories

Cordsets

4-Pin Threaded M12 Cordsets—Double Ended

Model Length Style Dimensions Pinout
 MQDEC-401SS 0.31 m (1 ft)

Male

1 = Brown
2 = White
3 = Blue
4 = Black
 MQDEC-403SS| 0.91 m (2.99 ft)
 MQDEC-406SS| 1.83 m (6 ft)
 MQDEC-412SS| 3.66 m (12 ft)
 MQDEC-420SS| 6.10 m (20 ft)
 MQDEC-430SS| 9.14 m (30.2 ft)
 MQDEC-450SS| 15.2 m (49.9 ft)

Banner Engineering Corp. Limited Warranty

Banner Engineering Corp. warrants its products to be free from defects in material and workmanship for one year following the date of shipment. Banner Engineering Corp. will repair or replace, free of charge, any product of its manufacture which, at the time it is returned to the factory, is found to have been defective during the warranty period. This warranty does not cover damage or liability for misuse, abuse, or the improper application or installation of the Banner product.
THIS LIMITED WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES WHETHER EXPRESS OR IMPLIED (INCLUDING, WITHOUT LIMITATION, ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE), AND WHETHER ARISING UNDER COURSE OF PERFORMANCE, COURSE OF DEALING OR TRADE USAGE.
This Warranty is exclusive and limited to repair or, at the discretion of Banner Engineering Corp., replacement. IN NO EVENT SHALL BANNER ENGINEERING CORP. BE LIABLE TO BUYER OR ANY OTHER PERSON OR ENTITY FOR ANY EXTRA COSTS, EXPENSES, LOSSES, LOSS OF PROFITS, OR ANY INCIDENTAL, CONSEQUENTIAL OR SPECIAL DAMAGES RESULTING FROM ANY PRODUCT DEFECT OR FROM THE USE OR INABILITY TO USE THE PRODUCT, WHETHER ARISING IN CONTRACT OR WARRANTY, STATUTE, TORT, STRICT LIABILITY, NEGLIGENCE, OR OTHERWISE.
Banner Engineering Corp. reserves the right to change, modify or improve the design of the product without assuming any obligations or liabilities relating to any product previously manufactured by Banner Engineering Corp. Any misuse, abuse, or improper application or installation of this product or use of the product for personal protection applications when the product is identified as not intended for such purposes will void the product warranty. Any modifications to this product without prior express approval by Banner Engineering Corp will void the product warranties. All specifications published in this document are subject to change; Banner reserves the right to modify product specifications or update documentation at any time. Specifications and product information in English supersede that which is provided in any other language. For the most recent version of any documentation, refer to: www.bannerengineering.com.
For patent information, see www.bannerengineering.com/patents.

Document title: R95C 8-Port 2-Channel Discrete Bimodal IO-Link Hub Instruction Manual
Part number: 233582
Revision: B
Original Instructions
© Banner Engineering Corp. All rights reserved.
© Banner Engineering Corp. www.bannerengineering.com

References

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