eurowise Mercedes G63 Flame Exhaust Installation Guide

: May 15, 2024
: eurowise

Table of Contents

Mercedes G63 Flame Exhaust
References
Read User Manual Online (PDF format)
Download This Manual (PDF format)

Eurowise Mercedes G63 Flame exhaust
installation

Mercedes G63 Flame Exhaust

eurowise Mercedes G63 Flame Exhaust - qr code https://qr.page/g/3U4jPKqCrIF

Mount the Eurowise flame control module/s within four (4) feet of the tip of your exhaust.

Crimp on a blue ring terminal to one end of the four (4) foot piece of low profile flame cable. You can shorten the length of the low profile flame cable if you need to. Unscrew the nipple cap on the top of the spark plug/s. Screw the spark plug into the plug bung. Place the ring terminal over the threaded shaft on top of the spark plug and screw the nipple cap back on the spark plug to hold the ring terminal in place. Use some pliers to tighten it. If you want to use some custom spark plug wires in place of the black four (4) foot piece of low profile flame cable/s, you can.
Crimp on a female spade connector to the other end of the flame cable and connect it to the male spade on top of the flame control module/s.
Connect the black wire coming out of the flame control module/s to a good solid ground on the chassis using the self tapping screws included in the kit. Good solid grounds are important.
Drill a 1/2” hole on a flat panel area somewhere easily reachable from the driver’s seat to mount the momentary push button. Under the seat in the compartment is a good place. (photo attached)
Using a light tester, find the wire that sends power on the cigarette lighter on the dash. This is where we get our 12v source. Your objective is to find the 12-volt wire/s that powers your ignition system. Make sure you find the correct wire or the kit will not work properly.
Once you determine the proper wire, you will need to cut it in half [photos 19, 20]. This wire will send 12 volts to your ignition coil/s when the automobile key is turned on or while the engine is running, no volts when the automobile or motorcycle is turned off.
After cutting the 12-volt wire to the ignition coil in half, extend the two halves by crimping some of the 16 gauge primary wire (supplied in the kit) on a butt connector to each wire half.
Connect the wire half coming from the coil (or HEI) with no voltage to terminal NC (top terminal of momentary push button).
The other wire half should have 12 volts hot when the key is turned on. Connect it to terminal COM (bottom terminal) on the momentary push button. If installing two modules for dual exhaust, connect both red wires from each flame control module together using a butt connector included in the kit and run a w ire from the butt connector to terminal number NO, the middle terminal. You are ready to test and fire. Once installed, the button should simultaneously ignite the spark plugs in the exhaust pipe/s.

Quick Test
Turn key on without starting the motor, and hold the momentary push button down briefly, and you should see the spark plug/s sparking in the exhaust pipe. A bad ground is usually the problem if you don’t see the spark plugs sparking. Make sure you warm the car up to operating temperature or you will not get any flames. Rev the motor up a few times, and at the top of the rev push the momentary push button and hold in. try holding pumping the throttle back and forth rapidly. Let go of the button just before the engine reaches idle rpm’s and make sure to have the throttle or pedal pressed 1/4–1/2 way when you let off the button, and then try it again. If you leave your foot off the pedal or hand off the throttle when you let off the momentary push button, you may experience back firing.

Warning: Never use the Eurowise G63 Exhaust, Inc. flame box on public roads. Only for recreational off road use. Always be safe and have a fire extinguisher nearby.
Never use in a garage or closed-in area. Never use within 500 feet of flammable substances such as gas stations or gas cans. Never use while anyone is behind the vehicle. EUROWISE Inc. shall not be liable for accidents, property damage, or bodily injury directly or indirectly from any defect or non-defect in its product/s or from product’s use. EUROWISE Inc. makes no warranty expressed or implied that any of our products are merchantable or fit for any particular use or purpose.

All photos, instructions and diagrams are copyrighted and must not be used without the express written permission of EUROWISE Inc. Copyright © 2012 EUROWISE , Inc. By purchasing this product you have agreed to the above terms.

eurowise Mercedes G63 Flame Exhaust - Assembly 1