BATAVIA MAXXPACK 18V Cordless Angle Grinder Instruction Manual

BATAVIA MAXXPACK 18V Cordless Angle Grinder

OVERVIEW

1. Grinding Disc (not included)
2. Fixing Screw
3. Rotating Direction Indicator
4. Lock Button
5. Holes for Auxiliary Handle
6. Ventilation Openings
7. Safety Switch
8. ON/OFF Switch
9. Battery Release Button
10. Battery (not included)
11. Battery Charge Indicator
12. Auxiliary Handle
13. a) Grinding-Protective Hood b) Cutting-Protective Hood (not included)
14. Quick Lock
15. Face Wrench
16. Inner Flange
17. Outer Flange

DEAR CUSTOMERS

Instruction manuals provide valuable hints for using your new device. They enable you to use all functions, and they help you avoid misun-derstandings and prevent damage. Please take the time to read this manual carefully and keep it for future reference.

EXPLANATION OF THE SYMBOLS

Warning: To reduce the risk of injury, the user must read the instruction manual.

Denotes risk of personal injury, loss of life or damage to the tool in case of non-observance of the instructions in this manual.

Risk of flying objects. Keep bystanders away from the work area.

Always wear hearing protection. The effects of noise can cause hearing loss.

Wear a dust mask. When working with wood and other materials, harmful dust may be generated. Work with asbestos containing materials is not permitted!

Wear safety glasses. When working with electric power tools, sparks, splinters, chips and dust particles may be generated and these can cause loss of sight.

Wear safety gloves!

 Do not press the spindle lock button while the motor is running.

 CE stands for “Conformité Européenne”, which means “In accordance with EU Regulations”. With the CE marking, the manufacturer confirms that this Electric tool   complies with the applicable European directives.

Do not dispose of electric power tools with domestic refuse.

SAFETY WARNINGS COMMON FOR GRINDING OR ABRASIVE CUTTING-OFF OPERATIONS

• a. This power tool is intended to function as a grinder tool. Read all safety warn-ings, instructions, illustrations and specifications provided with this power tool. Failure to follow all instructions listed below may result in electric shock, fire and/or serious injury.

• b. Operations such as sanding, wire brushing, polishing are not recom-mended to be performed with this power tool. Operations for which the power tool was not designed may create a hazard and cause personal injury.

• c. Do not use accessories which are not specifically designed and recom-mended by the tool manufacturer. Just because the accessory can be attached to your power tool, it does not assure safe operation.

• d. The rated speed of the accessory must be at least equal to the maximum speed marked on the power tool. Accessories running faster than their rated speed can break and fly apart.

• e. The outside diameter and the thickness of your accessory must be within the capacity rating of your power tool. Incorrectly sized accessories cannot be adequately guarded or controlled.

• f. Threaded mounting of accessories must match the grinder spindle thread. For accessories mounted by flanges, the arbour hole of the accessory must fit the locating diameter of the flange. Accessories that do not match the mount-ing hardware of the power tool will run out of balance, vibrate excessively and may cause loss of control.

• g. Do not use a damaged accessory. Before each use inspect the accessory such as abrasive wheels for chips and cracks, backing pad for cracks, tear or excess wear, wire brush for loose or cracked wires. If power tool or acces-sory is dropped, inspect for damage or install an undamaged accessory. After inspecting and installing an accessory,position yourself and bystanders away from the plane of the rotating acces-sory and run the power tool at maxi-mum no-load speed for one minute. Damaged accessories will normally break apart during this test time.

• h. Wear personal protective equipment. Depending on application, use face shield, safety goggles or safety glasses. As appropriate, wear dust mask, hearing protectors, gloves and workshop apron capable of stopping small abrasive or workpiece fragments. The eye protection must be capable of stopping flying debris generated by vari-ous operations. The dust mask or respira-tor must be capable of filtrating particles generated by your operation. Prolonged exposure to high intensity noise may cause hearing loss.

• i. Keep bystanders a safe distance away from work area. Anyone entering the work area must wear personal protec-tive equipment. Fragments of workpiece or of a broken accessory may fly away and cause injury beyond immediate area of operation.

• j. Hold the power tool by insulated grip-ping surfaces only, when performing an operation where the cutting accessory may contact hidden wiring. Cutting accessory contacting a “live” wire may make exposed metal parts of the power tool “live” and could give the operator an electric shock.

• k. Position power cords clear of the spin-ning accessory. If you lose control, the cord may be cut or snagged and your hand or arm may be pulled into the spin-ning accessory.

• l. Never lay the power tool down until the accessory has come to a complete stop. The spinning accessory may grab the surface and pull the power tool out of your control.
  m. Do not run the power tool while carry-ing it at your side. Accidental contact with the spinning accessory could snag your clothing, pulling the accessory into your body.

• n. Regularly clean the power tool’s air vents. The motor’s fan will draw the dust inside the housing and excessive accumu-lation of powdered metal may cause elec-trical hazards.

• o. Do not operate the power tool near flammable materials. Sparks could ignite these materials.

• p. Do not use accessories that require liquid coolants. Using water or other liquid coolants may result in electrocution or shock.

KICKBACK AND RELATED WARNINGS

Kickback is the sudden reaction of a wedged or locked spinning attachment such as a grind-ing or sanding disc or a wire brush etc. This causes the spinning attachment to come to a sudden stop, which will force the electric tool against the rotating direction of the attachment.

If, for instance, a cutting disc becomes locked or jammed in the work piece, the edge of the disc may fracture inside the work piece and cause a violent kickback. The disc will then move away from or towards the operator, depending on the direction of rotation on the locking point. This may also shatter the disc. Kickback is caused by wrong or inappropriate use of the tool and can be avoided by following the safety advice below.

• a. Hold the electric tool tightly with both hands and assume a position, in which you can compensate a kickback. If present, use the accessory handle to be able to control kickback and coun-termovement of the running motor. With the necessary precautions the operator can control all forces of kickback and countermovement.
• b. Keep your hand away from the spinning attachment. A kickback can throw the attachment onto your hand.
• c. Keep your body out of the area into which the tool is thrown by a kickback. The tool is thrown into the direction reverse to the direction of the disc at the locking point.
• d. Use extreme care when working around edges or sharp corners. Make sure the attachment cannot become locked into or bounce back from the work piece. Rotating discs tend to lock into or bounce back from edges and cor-ners. This may cause kickback or loss of control.
• e. Do not attach a saw chain woodcarving blade or toothed saw blade. Such blades create frequent kickback and loss of control.

SAFETY WARNINGS SPECIFIC FOR GRINDING AND ABRASIVE CUTTING-OFF OPERATIONS

• a. Use only discs intended for your elec-tric tool and the protective hood intended for these discs. Discs not intended for the electric tool cannot be covered in a suitable way and are unsafe.
• b. The grinding surface of centre depressed wheels must be mounted below the plane of the guard lip. An improperly mounted wheel that projects through the plane of the guard lip cannot be adequately protected.
• c. Always use the protective hood intended for the kind of attachment you are using. The protective hood must be securely attached and be adjusted in such a way that the highest possible degree of safety is achieved, e.g. the smallest possible part of the spinning attachment pointing to the operator is free. The protective hood is intended to protect the operator from flying debris, fragments of a fractured disc and acciden-tal contact with the attachment.
• d. Use discs only for the purpose they are intended for by the manufacturer. Never use the side of a cutting disc for grinding. Cutting discs are intended for cutting only. Lateral forces may cause fracture.
• e. Always use undamaged flanges of the correct size and shape for your cutting disc. The correct flanges support the disc and reduce the risk of a disc fracture. Flanges for cutting discs can differ from those for grinding discs.
• f. Do not use worn-down discs from larger electric tools. These are not intended for the fast speeds of smaller electric tools and may fracture.

ADDITIONAL SAFETY WARNINGS SPECIFIC FOR ABRASIVE CUTTING-OFF OPERATIONS

CAUTION: Cut-off operations are only suitable with a special protection guard (not included).

• a. Avoid blocking the disc and do not use excessive pressure. Do not attempt excessively deep cuts. Excessive loads on the cutting disc increase the stress and make it more prone to jamming or block-ing and increase the risk of kickback of fracture.
• b. Do not position your body in line with and behind the rotating wheel. When the wheel, at the point of operation, is moving away from your body, the possible kickback may propel the spinning wheel and the power tool directly at you.
• c. When wheel is binding or when inter-rupting a cut for any reason, switch off the power tool and hold the power tool motionless until the wheel comes to a complete stop. Never attempt to remove the cut-off wheel from the cut while the wheel is in motion otherwise kickback may occur. Investigate and take corrective action to eliminate the cause of wheel binding.
• d. Use discs only for the purpose they are intended for by the manufacturer. Never use the side of a cutting disc for grinding. Cutting discs are intended for cutting only. Lateral forces may cause fracture.
• e. Always use undamaged flanges of the correct size and shape for your cutting disc. The correct flanges support the disc and reduce the risk of a disc fracture. Flanges for cutting discs can differ from those for grinding discs.
• f. Do not use worn-down discs from larger electric tools. These are not intended for the fast speeds of smaller electric tools and may fracture.

RESIDUAL RISKS

Even when you use this electric power tool correctly, residual risks remain. The following dangers may arise in connection with the con-struction and application of electric power tools, among other things:

• Lung damage if no suitable protective dust mask is used.
• Damage to hearing if no suitable ear pro-tection is used.
• Damage to health resulting from hand-arm vibrations if the electric power tool is used over a long period of time, or is incorrectly operated or maintained.
• Warning! These electric power tools pro-duce an electromagnetic field during oper-ation. Under certain circumstances, this field may impair the operation of active or passive medical implants. In order to reduce the danger of serious or fatal inju-ries, we recommend that persons with medical implants consult their doctor and the manufacturer of the medical implant before operating the electric power tool.

INTENDED USE

The angle grinder has been designed for grind-ing masonry and steel materials without the use of water. For cutting, a special protection guard (13b) must be used (not included).

UNPACKING THE TOOL

Remove the angle grinder and accessories from the packaging. Keep packaging materials away from small children. There is danger of suffocation!

ASSEMBLY

CAUTION: Before assembly, always switch off the machine and remove the battery from the machine.

Installing the additional handle
Operate the angle grinder only with the installed additional handle (12). A total of three holes (for left-handed and right-handed people) is located in the gear head, where you can screw the additional handle.

Always hold the angle grinder with both hands while working.

Replacing and Adjusting the Protective Covers

CAUTION: Never use the angle grinder without the protective cover (4).

For your own safety, replace a damaged pro-tective cover immediately.

1. The protective cover (13a) resp. (13b) should be aligned in such a way that it protects you from sparks and flying debris.
2. The protective cover ist equipped with a quick lock (14). To open the quick lock (14) move the lever upwards and to close the quick lock pull the lever downwards.
3. If necessary, tighten the quick lock with the hex nut (2).

Inserting the grinding disc
Attention! Always disconnect the battery prior to insertion and replacement of a grinding disc to avoid unintentional activation.
The rated speed of the accessory must be at least equal to the maximum speed marked on the power tool. Accessories running faster than their rated speed can break and fly apart.

1. Lock the spindle by pressing the locking knob (2). Hold down the locking knob.

2. Rotate the spindle by hand until the spin-dle noticeably snaps into place.

3. Place the inner flange (16) on the spindle (see picture) such that the inner flange cannot rotate on the spindle.

4. Place the grinding disc (1) on the inner flange.

5. Screw the outer flange (17) onto the spindle.

6. Tighten the outer flange with the face pin wrench (10).

7. The outer flange has two different sides.Screw the outer flange on the spindle as follows:
   If you are using thin grinding discs, screw the outer flange upwards with the collar. If you are using thick grinding discs, screw the outer flange downwards with the collar.

8. Spin the grinding disc by hand to check for proper installation and ease of movement.

9. Perform a test run (see Startup).

10. To change the grinding disc, go in reverse order after you have loosened the outer flange using the face pin wrench. Before changing the grinding disc, clean the outer flange and the inner flanges from grinding residue each time.

Startup

1. To turn on the device, hold down the safety switch (7) and then press the ON/OFF switch (8).
2. Release the ON/OFF switch (8) and the device turns off.

Deburring
An angle of inclination of 30º to 40º will give the best results when deburring. Move the machine back and forth using light pressure. This will prevent the work piece from discolour-ing or becoming too hot and will avoid making groves.Never use abrasive cutting discs for deburring work!

Cutting
For cutting, a special protection guard must be used (not included).
Maintain firm contact with the work piece to prevent vibration and do not tilt or apply pres-sure and when cutting. Use moderate pressure when working, appropriate to the material that is being worked on. Do not slow down wheel discs by applying sideways counter pressure. The direction in which you want to cut is important.
The machine must always work against the direction of the cut; so never move the machine in the other direction! There is the risk that the machine will catch in the cut causing kickback and that you will lose control.

Hints for optimum use

• Clamp the work piece. Use a clamping device for small work pieces.
• Hold the machine with both hands.
• Switch on the machine.
• Wait until the machine has reached full speed.
• Place the wheel disc on the work piece.
• Slowly move the machine along the work piece, firmly pressing the wheel disc against the work piece.
• Do not apply too much pressure on the machine. Let the machine do the work.
• Switch off the machine and wait for the machine to come to a complete standstill before putting the machine down.

MAINTENANCE AND CLEANING

WARNING: Always disconnect from the mains power supply, before carrying out any mainte-nance/ cleaning of the charger. Remove the battery before carrying out any maintenance/cleaning of the tool.

Maintenance
There are no inner parts of the tool which need maintenance.

Cleaning

• Keep safety devices, ventilation openings and the motor housing as free as possible from dirt and dust. Rub the electric power tool with a clean cloth or blow over it with low pressure compressed air.
• We recommend that you clean your elec-tric power tool immediately after each use.
• Clean the electric power tool regularly with a damp cloth and somewhat soft soap. Do not use any cleaning or solvent materials; these can attack the device’s plastic com-ponents. Make sure that no water can get inside the electric power tool.

TECHNICAL DATA

Speed . . . . . . . . . . . . . . . 8500 min-1
Grinding disc diameter . . . . . . . . Ø 115 mm
Drive shaft thread . . . . . . . . . . . . . M14
Weight . . . . . . . . . . . . . . . . . 1.78 kg
Sound Pressure Level LpA . . . . .86.80 dB(A)
Uncertainty KpA . . . . . . . . . . . . . . 3 dB
Sound Power Level LWA . . . . . . 97.80 dB(A)
Uncertainty KWA . . . . . . . . . . . . . . 3 dB
Hand Arm Vibration
Handle . . . . . . . . . . . . . . 3.827 m/s2
Auxiliary Handle . . . . . . . . . 3.506 m/s2
Uncertainty K . . . . . . . . . . . . . 1.5 m/s2

DISPOSAL

WARNING: Do not dispose of electric power tools with domestic refuse.

The electric power tool is shipped in packaging to reduce transport damage. This packaging is a raw material and as such can either be reused or can be fed back into the raw material cycle. The electric power tool and its accessories are made from various materi-als such as metals and plastics. Take defective components to a special refuse collection point. Ask about these at your specialist shop or local council. The product and the user manual may be subject to changes. Technical data may be changed without prior notice.

Batteries
Think of the environment when disposing of batteries. Contact your local authorities to find out where your nearest disposal area is. Do not dispose of batteries with domestic refuse. Do not dispose of by burning, risk of explosion.

EC-DECLARATION OF CONFORMITY

We, the Batavia B.V., Weth. Wassebali-estraat 6d, NL-7951 SN Staphorst, declare by our own responsibility that the product Cordless Angle Grinder, Model
BT-CBAG001, Item-No 7062810 is according to the basic requirements, which are defined in the European Directives Electromagnetic Com-patibility 2014/30/EU (EMC), 2006/42/EC
(Machinery), 2011/65/EU (RoHS) and their amendments. For the evaluation of conformity, the following harmonized standards were consulted:

• EN60745-1:2009+A11
• EN60745-2-3:2011+A2+A11+A12+A13 EN55014-1:2017
• EN55014-2:2015
• AfPS GS 2014:01

Staphorst, 04 September 2018

Meino Seinen, QA Representative Batavia B.V., Weth. Wassebaliestraat 6d, 7951 SN Staphorst, Netherlands

Model: BT-CBAG001
Item-No.: 7062810
www.batavia.eu

References

• Home - Batavia B.V.

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