CONTINENTAL CDI-44N Propane Natural Gas Instruction Manual

: June 17, 2024
: Continental

CONTINENTAL CDI-44N Propane Natural Gas Instruction

Product Information

Specifications

Model: CDI-44N (Natural Gas), CDI-44P (Propane)
Certifications: CSA 2.33, ANSI Z21.88
Country of Certification: Canada and the United States
Manufacturer: Wolf Steel Ltd.
Address: 24 Napoleon Rd., Barrie, ON, L4M 4Y8 Canada / 103 Miller Drive, Crittenden, Kentucky, USA, 41030

Safety Information
WARNING
If the information in these instructions is not followed exactly, a fire or explosion may result causing property damage, personal injury, or loss of life. Follow these safety precautions:

Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.
If you smell gas:
- Do not try to light any appliance.
- Do not touch any electrical switch; do not use any phone in your building.
- Immediately call your gas supplier from a neighbor’s phone.
- Follow the gas supplier’s instructions.
- If you cannot reach your gas supplier, call the fire department.
Installation and service must be performed by a qualified installer, service agency, or supplier.

Installation

Insert Vent Connection
Follow the instructions provided to correctly connect the vent.
Chimney Connection
Follow the instructions provided to correctly connect the chimney.
Gas Installation
Follow the instructions provided to correctly install the gas supply.
Wall Switch / Thermostat
Follow the instructions provided to correctly install and connect a wall switch or thermostat.
Optional Accessory Requirements
Follow the instructions provided to install any optional accessories.

Finishing

Aluminum Extrusion Trim Kit Installation
Follow the instructions provided to correctly install the aluminum extrusion trim kit.
Log Placement
Follow the instructions provided to correctly place the logs inside the fireplace.
Glowing Embers
Follow the instructions provided to correctly install and position the glowing embers.
Door Installation
Follow the instructions provided to correctly install the fireplace doors.
Minimum Mantel Clearance
Ensure there is a minimum clearance between the mantel and the fireplace as specified in the instructions.

Operation

Rear Burner Control
Use the rear burner control to adjust the flame intensity and heat output.
Maintenance
Follow the maintenance instructions provided to keep the fireplace in proper working condition.
Replacement Blower Installation
Follow the instructions provided to correctly install a replacement blower.

Adjustments

Vent Restriction
Adjust the vent restriction according to the instructions provided.
Pilot Burner Adjustment
Adjust the pilot burner according to the instructions provided.
Venturi Adjustment
Adjust the venturi according to the instructions provided.
Pressure Adjustment
Adjust the pressure according to the instructions provided.
Flame Adjustment
Adjust the flame intensity according to the instructions provided.
Flame Characteristics
Refer to the instructions for information on the expected flame characteristics.
Replacements
Follow the instructions provided to replace any components as needed.

Troubleshooting
Refer to the troubleshooting section for solutions to common issues.

FAQ
No frequently asked questions available.

INSTALLER : LEAVE THIS MANUAL WITH THE APPLIANCE.
CONSUMER : RETAIN THIS MANUAL FOR FUTURE REFERENCE.
CERTIFIED UNDER CANADIAN AND AMERICAN NATIONAL STANDARDS: CSA 2.33, ANSI Z21.88 FOR VENTED GAS FIREPLACE HEATERS.

SAFETY INFORMATION

WARNING If the information in these instructions is not followed exactly, a fire or explosion may result causing property damage, personal injury or loss of life.

Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.
WHAT TO DO IF YOU SMELL GAS:
- Do not try to light any appliance.
- Do not touch any electrical switch; do not use any phone in your building. Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.
- If you cannot reach your gas supplier, call the fire department.
Installation and service must be performed by a qualified installer, service agency or supplier.

NOTE : CHANGES, OTHER THAN EDITORIAL, ARE DENOTED BY A VERTICAL LINE IN THE MARGIN.

INTRODUCTION

WARNING

Do not operate the heater before reading and understanding operating instructions. Failure to operate the heater according to operating instructions could cause fire or injury.
Risk of fire or asphyxiation do not operate the heater with fixed glass removed.
Do not connect 110 volts to the control valve.
Risk of burns. The heater should be turned off and cooled before servicing.
Do not install damaged, incomplete, or substitute components.
Risk of cuts and abrasions. Wear protective gloves and safety glasses during installation. Sheet metal edges may be sharp.
Do not burn wood or other materials in this heater.
Adults and especially children should be alerted to the hazards of high surface temperatures and should stay away to avoid burns or clothing ignition. Supervise young children when they are in the same room as the heater.
Clothing or other flammable material should not be placed on or near the heater.
Due to high temperatures, the heater should be located out of traffic and away from furniture and draperies.
Ensure you have incorporated adequate safety measures to protect infants/toddlers from touching hot surfaces.
Even after the heater is out, the glass and/or screen will remain hot for an extended period.
Check with your local hearth specialty dealer for safety screens and hearth guards to protect children from hot surfaces. These screens and guards must be fastened to the floor.
Any safety screen or guard removed for servicing must be replaced before operating the heater.
The control compartments, burners, circulating blower, and its passageway in the heater and venting system must be kept clean. The heater and its venting system should be inspected before use and at least annually by a qualified service person. More frequent cleaning may be required due to excessive lint from carpeting, bedding material, etc. The heater area must be kept clear and free from combustible materials, gasoline, and other flammable vapors and liquids.
Under no circumstances should this heater be modified.
This heater must not be connected to a chimney flue pipe serving a separate solid fuel-burning appliance.
Do not use this heater if any part has been underwater. Immediately call a qualified service technician to inspect the heater and to replace any part of the control system and any gas control that has been under water.
Do not operate the heater with the glass door removed, cracked or broken. Replacement of the glass should be done by a licensed or qualified service person.
Do not strike or slam shut the heater glass door.
This heater uses and requires a fast-acting thermocouple. Replace only with a fast-acting thermocouple supplied by Wolf Steel Ltd.
Pressure relief doors must be kept closed while the heater is operating to prevent exhaust fumes containing carbon monoxide, from entering into the home. Temperatures of the exhaust escaping through these openings can also cause the surrounding combustible materials to overheat and catch fire.
Only doors / optional fronts certified with the unit are to be installed on the appliance.
Keep the packaging material out of reach of children and safely dispose of the material. As with all plastic bags, these are not toys and should be kept away from children and infants.

WARRANTY

CONTINENTAL® products are manufactured under the strict Standards of the world-recognized ISO 9001: 2000 Quality Assurance Certificate.
CONTINENTAL® products are designed with superior components and materials assembled by trained craftsmen who take great pride in their work. The burner and valve assembly are leaked and test-fired at a quality test station. The complete heater is again thoroughly inspected by a qualified technician before packaging to ensure that you, the customer, receive the quality product that you expect from CONTINENTAL®.

CONTINENTAL® GAS FIREPLACE PRESIDENT’S LIFETIME LIMITED WARRANTY
The following materials and workmanship in your new CONTINENTAL® gas heater are warranted against defects for as long as you own the heater. This covers the combustion chamber, heat exchanger, stainless steel burner, phazer™ logs and embers, rocks, ceramic glass (thermal breakage only), gold-plated parts against tarnishing, porcelainized enameled components, and aluminum extrusion trims. Electrical (110V and millivolt) components and wearable parts such as blowers, gas valves, thermal switches, switches, wiring, remote controls, ignitor, gasketing, and pilot assembly are covered and CONTINENTAL® will provide replacement parts free of charge during the first year of the limited warranty. Labor related to warranty repair is covered free of charge during the first year. Repair work, however, requires the prior approval of an authorized company official. Labor costs to the account of CONTINENTAL® are based on a predetermined rate schedule and any repair work must be done through an authorized CONTINENTAL® dealer.

Construction of models vary. Warranty applies only to components included with your specific heater.

CONDITIONS AND LIMITATIONS
CONTINENTAL® warrants its products against manufacturing defects to the original purchaser only. Registering your warranty is not necessary. Simply provide your proof of purchase along with the model and serial number to make a warranty claim. CONTINENTAL® reserves the right to have its representative inspect any product or part thereof before honoring any warranty claim. Provided that the purchase was made through an authorized CONTINENTAL® dealer your heater is subject to the following conditions and limitations:

This factory warranty is non-transferable and may not be extended whatsoever by any of our representatives.
The gas heater must be installed by a licensed, authorized service technician or contractor. Installation must be done by the installation instructions included with the product and all local and national building and fire codes.
This limited warranty does not cover damages caused by misuse, lack of maintenance, accident, alterations, abuse or neglect, and parts installed from other manufacturers will nullify this warranty.
This limited warranty further does not cover any scratches, dents, corrosion or discoloring caused by excessive heat, abrasive and chemical cleaners nor chipping on porcelain enamel parts, mechanical breakage of PHAZER™ logs and embers.
CONTINENTAL® warrants its stainless steel burners against defects in workmanship and material for life, subject to the following conditions: During the first 10 years, CONTINENTAL® will replace or repair the defective parts at our option free of charge. From 10 years to life, CONTINENTAL® will provide replacement burners at 50% of the current retail price.
In the first year only, this warranty extends to the repair or replacement of warranted parts that are defective in material or workmanship provided that the product has been operated per the operation instructions and under normal conditions.
After the first year, concerning this President’s Lifetime Limited Warranty, CONTINENTAL® may, at its discretion, fully discharge all obligations concerning this warranty by refunding to the original warranted purchaser the wholesale price of any warranted but defective part(s).
CONTINENTAL® will not be responsible for installation, labor or any other expenses related to the reinstallation of a warranted part, and such expenses are not covered by this warranty.
Notwithstanding any provisions contained in the President’s Lifetime Limited Warranty, CONTINENTAL’S responsibility under this warranty is defined as above and it shall not in any event extend to any incidental, consequential or indirect damages.
This warranty defines the obligations and liability of CONTINENTAL® to the CONTINENTAL® gas heater and any other warranties expressed or implied for this product, its components, or accessories are excluded.
CONTINENTAL® neither assumes nor authorizes any third party to assume, on its behalf, any other liabilities for the sale of this product. CONTINENTAL® will not be responsible for over-firing, downdrafts, spillage caused by environmental conditions such as rooftops, buildings, nearby trees, hills, mountains, inadequate vents or ventilation, excessive venting configurations, insufficient makeup air, or negative air pressures which may or may not be caused by mechanical systems such as exhaust fans, furnaces, clothes dryers, etc.
Any damages to the heater, combustion chamber, heat exchanger, brass trim or other components due to water, weather damage, long periods of dampness, condensation, damaging chemicals, or cleaners will not be the responsibility of CONTINENTAL®.

ALL SPECIFICATIONS AND DESIGNS ARE SUBJECT TO CHANGE WITHOUT PRIOR NOTICE DUE TO ONGOING PRODUCT IMPROVEMENTS. CONTINENTAL® IS A REGISTERED TRADEMARK OF WOLF STEEL LTD. PATENTS U.S. 5.303.693.801 – CAN. 2.073.411, 2.082.915 © WOLF STEEL LTD.

DIMENSIONS

GENERAL INSTRUCTIONS

! WARNING

Always light the pilot whether for the first time or if the gas supply has run out, with the glass door opened or removed.
Provide adequate accessibility clearance for servicing and operating the fireplace.
Never obstruct the front opening of the fireplace.
Objects placed in front of the fireplace must be kept a minimum of 48” from the front face of the unit.
This product must be installed by a licensed plumber or gas fitter when installed within the Commonwealth of Massachusetts.

THIS GAS FIREPLACE SHOULD BE INSTALLED AND SERVICED BY A QUALIFIED INSTALLER to conform with local codes. Installation practices vary from region to region and it is important to know the specifics that apply to your area, for example in Massachusetts State:

The fireplace damper must be removed or welded in the open position before the installation of a fireplace insert or gas log.
The appliance off valve must be a “T” handle gas cock.
The flexible connector must not be longer than 36 inches.
A Carbon Monoxide detector is required in all rooms containing gas-fired appliances.
The appliance is not approved for installation in a bedroom or bathroom unless the unit is a direct vent-sealed combustion product.

The installation must conform with local codes or, in the absence of local codes, the National Gas and Propane Installation Code CSA B149.1 in Canada, or the National Fuel Gas Code, ANSI Z223.1 / NFPA 54 in the United States. Suitable for mobile home installation if installed under the current standard CAN/CSA Z240MH Series, for gas-equipped mobile homes, in Canada or ANSI Z223.1 and NFPA 54 in the United States. The fireplace and its shutoff valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures above 1/2 psig (3.5 kPa). The fireplace must be isolated from the gas supply piping system by closing its manual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 psig (3.5 kPa). A 1/8” NPT plug, accessible for test gauge connection, must be installed immediately upstream of the gas supply connection to the fireplace insert. The fireplace insert must be electrically connected and grounded under local codes. In the absence of local codes, use the current CSA C22.1 CANADIAN ELECTRICAL CODE in Canada or the ANSI/NFPA 70 NATIONAL ELECTRICAL CODE in the United States. The blower power cord must be connected into a properly grounded receptacle. The grounding prong must not be removed from the cord plug.

GENERAL INFORMATION

FOR YOUR SATISFACTION, THIS FIREPLACE INSERT HAS BEEN TEST-FIRED TO ASSURE ITS OPERATION AND QUALITY!

The minimum inlet gas supply pressure is a 4.5-inch water column for natural gas and an 11-inch water column for propane. Maximum inlet gas pressure is 7 inches water column for natural gas and 13 inches water column for propane.
Manifold pressure under ﬂ ow conditions is 3.5 inches water column for natural gas and 10 inches water column for propane. When the ﬁreplace is installed at elevations above 4,500ft, and in the absence of speciﬁc recommendations from the local authority having jurisdiction, the certiﬁed high altitude input rating shall be reduced at the rate of 4% for each additional 1,000ft.
Expansion/contraction noises during heating-up and cooling-down cycles are normal and to be expected. Maximum input is 40,000 BTU/hr for natural gas and propane. To achieve maximum turn-down rate, the rear burner must be turned off. See Operating Instructions in the owner’s manual for more information.
Maximum output for natural gas and propane is 27,600 BTU/hr at an efficiency of 69% with the fan on.
This ﬁreplace insert is not approved for closet or recessed installations.
It is approved for bathroom, bedroom, and bed-sitting room installations and is suitable for mobile homes. The natural gas model is suitable for 61.4%installation in a mobile home that is permanently positioned on its site and fuelled with natural gas.
This insert must be recessed into a vented noncombustible wood-burn- CDI44 ing ﬁreplace (prefabricated or masonry) only.
The minimum ﬁreplace opening size in which the heater is to be installed is:
- HEIGHT 21 inches WIDTH 32 inches DEPTH 16 inches
The minimum allowable chimney ﬂue size is 7″ round.
The minimum distance, from the bottom of a combustible mantle, projecting 3″ maximum from the wall to the top of the aluminum trim, is 12″. A hearth must protrude a minimum of 12″ from the unit.

CARE OF GLASS

If the glass is not kept clean permanent discolouration and/or blemishes may result. Normal operation of your pellet heater will! WARNING produce a build-up on the glass that should be wiped off daily. However, poor-quality pellets or extended burning on the low setting will cause the glass to “smoke up” faster.
Refer to the “REPLACEMENT PARTS” section to find out what this product is equipped with. Use only replacement glass available from your Authorized dealer.

DO NOT CLEAN GLASS WHEN HOT!

If necessary, clean the glass with a soft cloth or paper towel. You could use “wood stove” glass cleaner to remove heavy build-up.
Do not operate the heater with broken glass, as leakage of flue gases may result.

CARE OF PLATED PARTS
If the appliance is equipped with plated parts, you must clean fingerprints or other marks from the plated surfaces before operating the appliance for the first time. Use a glass cleaner or vinegar and a towel to clean. If not cleaned properly before operating for the first time, the marks can cause permanent blemishes on the plating. After the plating is cured, the fingerprints and oils will not affect the finish, and little maintenance is required, just wipe clean as needed.
NOTE : The protective wrap on plated parts is best removed when the assembly is at room temperature but this can be improved if the assembly is warmed, using a hair dryer or similar heat source.

INSTALLATION

Clean out ashes from the inside of the wood-burning ﬁreplace. Make sure that the chimney and wood-burning ﬁreplace are in a clean and sound condition and constructed of non-combustible materials. If necessary have any repair work done by a qualiﬁed person before installing the insert. Remove the existing ﬁreplace the damper or lock into an open position.
Using screws, attach the ﬁreplace warning tag (W385-0199) to the inside of the ﬁrebox of the ﬁreplace into which the insert is being installed.

The sheet-metal parts of the ﬁreplace, in which the gas ﬁreplace insert is to be installed, must not be cut.
If the wood-burning factory-built ﬁreplace has no gas access hole(s) provided, an access hole of 1½ inches or less may be drilled through the lower sides or bottom of the ﬁreplace in a proper workmanlike manner. This access hole must be plugged with non-combustible insulation after the gas supply line has been installed.
Ensure that existing chimney cleanouts ﬁt properly.
The refractory, glass doors, screen rails, screen mesh, and log grates may be removed from the ﬁreplace before installing the gas ﬁreplace insert.
Smoke shelves, shields, and bafﬂ es may be removed if attached by mechanical fasteners.
The ventilation openings in the ﬁreplace may be obstructed by the backer plates, aluminum trim, etc. but these parts are not to be applied to have an airtight seal.

INSERT VENT CONNECTION
Move the insert close to its ﬁnal position inside the wood-burning ﬁreplace. This unit is equipped with 6 leveling screws located as follows: two are on either side of the circulation blower on the rear panel; four are located front and back on either side beneath the log support. Level using four of the leveling screws. Level-ling the unit will eliminate rocking or excessive noise when the fan is in operation. Once the unit is level, move it partially into place within the ﬁreplace to allow for all connections to be made. It is not practical to level the insert once it has been installed. Determine the required depth before installing the unit and adjust the four leveling screws accordingly.

CHIMNEY CONNECTION

Chimney installation must conform to both national and local code requirements. The chimney must be lined with one 2″ or 3″ diameter liner for intake and one 3″ diameter liner for exhaust. The minimum and maximum vent lengths are 10 and 35 feet respectively. Recommended Continental® kits come in 3 lengths:
While the liners must be continuous from the ﬁreplace to the chimney cap, to achieve the needed length, they may be coupled, using an aluminum coupler, provided the installation is sealed & secured.
We recommend that exhaust vents that pass through unheated spaces, such as a garage or attic, be wrapped in a protective sleeve to minimize condensation and reverse ﬂ ow symptoms.
This unit is approved for use with a 2″ liner for air intake and a 3″ liner for exhaust. For best performance, however, it is recommended to use two 3″ liners.
If a 2″ liner is used for the intake, it is necessary to adjust the primary air shutter. See “Air Shutter Settings”.
OUTSIDE : Slip one end of a liner a minimum of 2″ over the collar of the air terminal. Secure using 3 screws. Then seal the joint and screw heads with high-temperature sealant. Repeat with the other liner to the exhaust collar of the terminal.
NOTE : Connect the supplied 3′ of stainless steel ﬂex-liner to the exhaust liner (already attached to the terminal) using the coupler (also supplied). Secure and seal before dropping down the chimney.
Gently stretch the liners to the required lengths and insert them into the chimney. Place the terminal onto the top of the chimney cap and ﬁt the ﬂ ashing plate to suit. Make weather-tight by sealing with caulking (not supplied) and fastening to the chimney with screws and plugs
(not supplied).
NOTE: If there is not enough ceiling height between the ﬁreplace and the insert to allow the ﬂex-liner connection on the top of the unit to be made, see 2.2.4.
If there is enough ceiling height, connect the 3″ stainless steel ﬂ ex-liner to the exhaust collar closest to the top front of the unit. Connect the intake ﬂex-liner to the remaining rear collar. Secure and seal.
Both the log support and the back wall must be removed to gain access to the vent connection assembly.
Both the back wall and log support are detached by removing the 12 perimeter screws of the back wall and the 3 screws located at the back of the log support. Remove the vent connection assembly. NOTE: The vent connection assembly collars are not speciﬁc until the stainless steel ﬂex liner has been attached to one side. This now designates the side as exhaust. The exhaust collar must be positioned closest to the front opening of the insert. Secure and seal the ﬂex liners.
To reinstall the vent connection assembly, reach in through the insert and maneuver the vent connection assembly through the opening in the ﬁrebox top. Take care not to damage the gasket. Secure the assembly using the four studs and ¼-20 hex nuts.
Reinstall the back wall, followed by the log support, using the perimeter screws removed The insert may now be pushed into its ﬁnal position inside the wood-burning ﬁreplace. Secure the insert to the ﬁreplace using perforated strapping attached to the two securing holes on either side of the unit as shown. We recommend that the trim be installed before the unit is placed into its ﬁnal position.

GAS INSTALLATION

! WARNING

Risk of fire or explosion. Do not use open flame for testing.
Support gas control when attaching gas supply pipe to prevent damaging gas line.
Always light the pilot whether for the first time or if the gas supply has run out with the glass door opened or removed. Assure that a continuous gas flow is at the burner before closing the door.

Ensure adequate ventilation. For gas and electrical locations, see the “DIMENSION” section.

All gas connections must be contained within the appliance when complete.
High pressure will damage the valve.

Installation and servicing to be done by a qualified installer.

Move the fireplace into position and secure it to the floor.
The fireplace is designed to accept a 1/2” gas line. The fireplace is equipped with a 1/2” manual shut-off valve.
Connect the gas supply under local codes. In the absence thereof, install according to the National Installation Code.
When flexing any gas line, support the gas valve so that the lines are not bent or kinked.
Check for gas leaks by brushing on a soap and water solution.

WALL SWITCH / THERMOSTAT
For ease of accessibility, an optional remote wall switch or millivolt thermostat may be installed in a convenient location. Route 2-strand solid core millivolt wire from the gas ﬁreplace insert to the wall switch/millivolt thermostat. The recommended maximum lead length depends on the wire size:

Do not connect either the wall switch, thermostat or gas valve to electricity (110 VOLTS).

OPTIONAL ACCESSORY REQUIREMENTS

This appliance may be used with a wall switch, wall-mounted thermostat, and/or a remote control.
Wiring for optional Continental® approved accessories should be done now to avoid reconstruction.
Follow the instructions that come with those accessories.

OPTIONAL REMOTE CONTROL RECEIVER LOCATION

Optional remote control receiver must be located at the bottom of the unit, behind the left operable door.

FINISHING

To close off the ﬁreplace opening or if the opening is larger than the 3- or 4-sided aluminum extrusion trim kits, it is recommended to reduce the opening using a noncombustible material such as ceramic tile, marble, etc or the GDIBP3 or GDIBP4 backer plate kits. The GDIBP3 backer plate can ﬁt an opening of 52″ x 33½”. The GDIBP4 backer plate can ﬁt an opening of 52″ x 42¾”. The outside edge of the backer plate is ﬁnished off with gold trim included in each kit. A GDIBP3D 3-sided deluxe backer plate complete with marquis trim may also be used to complete the installation. This kit can ﬁt an opening of 57″ x 33½”. Detailed installation instructions are included with each kit.
If this unit is being installed into an existing wood burning, zero clearance ﬁreplace, then be aware of this precaution: Any circulation air opening may be covered (with material) but not sealed!

ALUMINUM EXTRUSION TRIM KIT INSTALLATION

The insert can be equipped with either a 3- or 4-sided trim kit to ﬁnish off the ﬁreplace opening. Slide the trim assembly over the keyholes (2 per side) and drop it into place. If installing the optional 3- or 4-sided backer plate (GDIBP3 or GDIBP4), it must be hung before the trim kit installation using the same keyholes.

TO ADJUST THE TRIM:
If the miter is out of alignment, open each side and loosen the two screws at either side trim hinge. Slide the trim up or down to adjust and re-tighten the screws. There is also a very slight in/out adjustment that can be made.
NOTE : Since the side panels open and close, to access the controls, a gap is necessary at the miter joint.
The top trim piece has an adjustable securing bracket which enables the trim to be secured to the ﬁrebox shell.

LOG PLACEMENT

! WARNING

Logs must be placed in the exact location in the heater. Do not change from the proper log positions, since the heater may not function properly and delayed ignition may occur.
The logs are fragile and should be handled with care.

POSITIONING THE LOGS IMPROPERLY WILL CAUSE FLAME IMPINGEMENT AND CARBONING.

The rear leg should be centered on the log support and rest against the rear wall.
Log #3 rests against the far left grate post and onto the locating pin on the center support. Log #2 rests against the far right grate post and over the locating pin on the centre support and against the tip of log #3. NOTE: Skewering log#2 onto the locating pin may be necessary.
Log (#6) has a leg that ﬁts into an indentation on the top of the log (#3). Log (#4) rests in the indentations on the tops of logs (#2) and (#1).
Logs (#5) and (#7) ﬁt onto the indentations of the lower logs.

GLOWING EMBERS

Tear the embers into pieces and place them along the front row of ports covering all of the burner area in front of logs (#2 & #3). Care should be taken to shred the embers into thin, small irregular pieces as only the exposed edges of the ﬁbre hairs will glow. The ember material will only glow when exposed to direct ﬂ ame; however, care should be taken to not block the burner ports.
Blocked burner ports can cause an incorrect ﬂ ame pattern, carbon deposits, and delayed ignition. PHAZERTM logs glow when exposed to direct ﬂ ame. Use only certiﬁed “glowing embers” and PHAZERTM logs available from your Continental® dealer.

DOOR INSTALLATION

! WARNING

Glass may be hot, DO NOT touch glass until cooled.
The door latches are part of a safety system and must be properly engaged. Do not operate the fireplace with latches disengaged.
Do not strike, slam or scratch glass. Do not operate fireplace with glass removed, cracked, broken or scratched.

3.4.1 Insert the tool supplied (which is located behind the left side trim) into spring loaded door latch.
3.4.2 Pull and turn the latch 90°.
3.4.3 Release the latch.
3.4.4 Tilt the top of the door forward until you can grab the sides of the door. Lift up and out of the bottom door retainer.
3.4.5 To install, reverse the order of these instructions.

MINIMUM MANTEL CLEARANCE
This can vary according to the mantle depth. Use the graph to help evaluate the clearance needed.

OPERATION

! WARNING

If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury or loss of life.
Do not operate the main burner of the insert with the door removed.

Always light the pilot whether for the first time or if the gas supply has ran out with the glass door opened or removed. When lit for the first time, the fireplace will emit an odor for a few hours. This is a normal temporary condition caused by the “burn-in” of paints and lubricants used in the manufacturing process and will not occur again. After extended periods of non- operation such as following a vacation or a warm weather season, the fireplace may emit a slight odor for a few hours. This is caused by dust particles in the heat exchanger burning off. In both cases, open a window to sufficiently ventilate the room.

FOR YOUR SAFETY READ BEFORE LIGHTING:

A. This fireplace is equipped with a pilot which must be lit by hand. While following these instructions exactly.
B. Before operating smell all around the fireplace area for gas and next to the floor because some gas is heavier than air and will settle on the floor.
C. Use only your hand to turn the gas control knob. Never use tools. If the knob will not turn by hand, do not try to repair it. Call a qualified service technician. Force or attempted repair may result in a fire or explosion.
D. Do not use this fireplace if any part has been underwater. Immediately call a qualified service technician to inspect the fireplace and replace any part of the control system and any gas control that has been under water.

WHAT TO DO IF YOU SMELL GAS:

Turn off all gas to the fireplace.
Open windows.
Do not try to light any appliance.
Do not touch any electric switch; do not use any phone in your building.
Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.
If you cannot reach your gas supplier, call the fire department.

LIGHTING INSTRUCTIONS:

When lighting and re-lighting, the gas knob cannot be turned from pilot to off unless the knob is depressed slightly.

Stop! Read the above safety information on this label.
Turn off all electrical power to the fireplace and remove batteries.
Turn the gas knob clockwise to off.
Wait five (5) minutes to clear out any gas. If you smell gas including near the floor, STOP! Follow “B” in the above safety information on this label. If you don’t smell gas go to the next step.
If the fireplace is equipped with a flame adjustment valve turn clockwise to off.
Find the pilot located in front of the backlog.
Turn the gas knob counterclockwise to the pilot.
Depress slightly and hold the gas knob while lighting the pilot with the push button ignitor. Keep the knob depressed for one minute, then release it. If the pilot does not continue to burn, repeat steps 3 through 7.
With the pilot lit, depress and turn the gas knob counter-clockwise to on.
If equipped with a flame adjustment valve, push and turn knob to high.
If equipped with a remote on-off switch/thermostat, the main burner may not come on when you turn the valve on. The remote switch must be in the on position to ignite the burner.
Turn on all electric power to the fireplace.

TO TURN OFF THE GAS

Turn off all electrical power to the fireplace if service is to be performed.
Push in the gas control knob slightly and turn clockwise to off. Do not force.

REAR BURNER CONTROL

The purpose of the rear burner is to increase the heat output or BTUs of the unit and will only operate when the main burner is functioning. To turn the rear burner on, simply depress the burner control knob (located in the valve compartment at the left-hand side below the piezo ignitor) and rotate the knob counter-clockwise to ‘high’.
To achieve maximum turn-down rate, the rear burner must be turned off.

MAINTENANCE

TURN OFF THE GAS AND UNPLUG ELECTRICAL POWER BEFORE SERVICING THE FIREPLACE INSERT!CAUTION: Label all wires before disconnection when servicing controls. Wiring errors can cause improper and dangerous operations. Verify proper operation after servicing. This insert and its venting system should be inspected before use and at least annually by a qualiﬁed service person. The ﬁreplace area must be kept clear and free of combustible materials, gasoline or other ﬂ flammable vapors and liquids. The flow of combustion and ventilation air must not be obstructed.

To properly clean the burner and pilot assembly, remove the logs exposing both assemblies.
Keep the control compartment, logs, burner, air shutter opening, and the area surrounding the logs clean by vacuuming or brushing, at least once a year.
Check to see that all burner ports are burning. Clean out any of the ports which may not be burning or are not burning properly.
Check to see that the pilot ﬂame is large enough to engulf the thermocouple on one leg and reach toward the burner on the other leg.
Replace the cleaned logs.
Check to see that the main burner ignites completely on all openings when the gas knob for the burner is turned on.
A 5-10 second total light-up period is satisfactory. If ignition takes longer, consult your Authorized dealer/distributor.
Check that the door gasketing is not broken or missing. Replace if necessary.

REPLACEMENT BLOWER INSTALLATION

The Continental® gas ﬁreplace insert comes standard with a blower, a heat sensor, variable on/off speed control, and a power cord. Because the blower is thermally activated, when turned on, it will automatically start approximately 15 minutes after lighting the ﬁreplace and will run for approximately 30 minutes after the ﬁreplace has been turned off. The use of the fan increases the output of heat. Air, drawn in through the lower slot, is driven up the back of the ﬁrebox, and exhausted as hot air through the upper slot.

Turn off the electrical power and the gas supply to the ﬁreplace the insert.
Remove the ﬁre viewing door. Remove the logs, log support, and back wall.
Remove the blower access door held on with 10 screws. Replace the blower access door gasket when changing the blower.
Disconnect the two blower wires. Remove the blower bracket secured with one wing nut and lock the washer. For thermo disc replacement: Remove the “Z” shaped mounting bracket secured to the ﬁrebox wall behind the left side control door. Remove the thermo disc from the bracket and replace it.
Replace the blower using the existing bracket. Slide the vibration-reducing pad (A) into the clip (C) and up against the threaded stud (B) at the other end. The blower must be able to be positioned entirely onto the pad.
Slide the blower into the clip (C). Secure to the threaded stud using the existing lock washer and wing nut. Ensure that the blower does not touch the ﬁreplace base or the ﬁrebox.
Reconnect the two wires. Holding the replacement gasket in place, re-attach the blower access door. Replace the back wall, logs, and log support. Reinstall the ﬁre viewing door.
Turn the gas supply and electricity back on. Drywall dust will penetrate the blower bearings causing irreparable damage and must be prevented from coming into contact with the blower or its compartment. Any damage resulting from this condition is not covered by the warranty policy.

**ADJUSTMENTS

**

VENT RESTRICTION
Vertical terminations running longer than fifteen feet may display a very active ﬂ ame. When this is not desirable, a vent restrictor could be installed. This restrictor plate will reduce the velocity of the exhaust gases, slowing down the ﬂ ame pattern and creating a more traditional appearance.

Remove the glass viewing door and logs.
Secure the restrictor plate as described.
Replace logs and viewing door.

Line up the holes on the vent restrictor with the holes on the bracket attached to the roof of the ﬁ rebox.
Secure the vent restrictor into position using the two screws supplied.

PILOT BURNER ADJUSTMENT

Remove the pilot screw cap. Adjust the pilot screw to provide properly sized ﬂ ame. Turn in a clockwise direction to reduce the gas ﬂ ow. Replace the pilot screw cap.

VENTURI ADJUSTMENT

This unit is approved for use with a 2″ liner for air intake and a 3″ liner for exhaust. For best performance, however, it is recommended to use two 3″ liners.
Air shutter settings will differ depending on the liner system used. Use the charts below to determine the correct air shutter setting:

Closing the air shutter will cause more yellow ﬂ ame, but can lead to carboning. Opening the air shutter will cause a more blue ﬂ ame, but can cause ﬂ ame lifting from the burner ports. The ﬂ ame may not appear yellow immediately; allow 15 to 30 minutes for the ﬁ nal ﬂ ame color to be established.

PRESSURE ADJUSTMENT

Inlet pressure can be checked by turning screw (A) counter-clockwise until loosened and then placing pressure gauge tubing over the test point. The gauge should read 7” (minimum 4.5”) water column for natural gas or 13” (11” minimum) water column for propane. Check that the main burner is operating on “HI”. Outlet pressure can be checked the same as above using screw (B). The gauge should read a 3.5” water column for natural gas or a 10” water column for propane. Check that the main burner is operating on “HI”.
AFTER TAKING PRESSURE READINGS, TIGHTEN SCREWS FIRMLY TO SEAL. DO NOT OVER TORQUE. LEAK TEST.

FLAME ADJUSTMENT

FLAME CHARACTERISTICS
It is important to periodically perform a visual check of the pilot and burner ﬂ ames. Compare them to the illustrations provided.

REPLACEMENTS

! WARNING

Failure to position the parts under this manual or failure to use only parts specifically approved with this appliance may result in property damage or personal injury.
** This is a fast-acting thermocouple. It is an integral safety component. Replace only with a fast-acting thermocouple supplied by Wolf Steel Ltd.

Contact your dealer or the factory for questions concerning prices and policies on replacement parts. Normally all parts can be ordered through your Authorized dealer/distributor.
For warranty replacement parts, a photocopy of the original invoice will be required to honor the claim. When ordering replacement parts always give the following information:

Model & Serial Number of appliance
Installation date of appliance
Part number
Description of part
Finish
Identifies items which are not illustrated. For further information, contact your authorized dealer.